Listing Constructional Data Report (CDR)

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Report Number 170406045GZU-001 Original Issued: 3-Jul-2017 Revised: 11-Jul-2017

Standard(s)

Applicant Manufacturer

Address Address

Country Country

Contact Contact

Phone Phone

FAX FAX

Email [email protected] Email

NA

[email protected] NA

13823543484 China

Terrie Zagorski USA

704-815-2257

8501 Tower Point Drive CHARLOTTE NC 28227 USA

Waley Huang 1.0 Reference and Address

No. 9,2nd Street Baifeng Road, Zhangmutou Town, DONGGUAN Guangdong 523633 CHINA Rastorm Intermation Limited UL 964 Issued: 2011/08/31 Ed: 12 Rev: 2015/06/05 Electrically Heated Bedding

CSA C22.2 #101 Issued: 1984/12/01 (R2013) Electrically Heated Bedding Appliances for Household Use; General Instruction No.1-4

Perfect Fit Industries, LLC

Page 1 of 36

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Product Brand name

Models

Model Size

Length of the Heating

Wire (M)

Power Input

(W)

Controller Quantity

PFIM-T**-F TWIN

SIZE 19.8M 110 W 1 1

PFIM-T**-T TWIN

SIZE 19.8M 110 W 1 1

PFIM-F**-F FULL

SIZE 19.8M 110 W 1 1

PFIM-F**-T FULL

SIZE 19.8M 110 W 1 1

PFIM-C**-F C King

SIZE 19.8M X2 2x110 W 2 2

PFIM-C**-T C King

SIZE 19.8M X2 2x110 W 2 2

PFIM-K**-F King SIZE 19.8M X2 2x110 W 2 2

PFIM-K**-T King SIZE 19.8M X2 2x110 W 2 2

PFIM-Q**-F QUEEN

SIZE 16.6M X2 2x125 W 2 2

PFIM-Q**-T QUEEN

SIZE 16.6M X2 2x125 W 2 2

Type Type

PFI-DTC-TM1 PFI-DTC-FM1

PFI-DTC-TM2 PFI-DTC-FM2

Ratings

Other Ratings Model

Similarity

PFIM-T, PFIM-F, PFIM-C, PFIM-K or PFIM-Q; followed by two characters; followed by -; followed by F or T.

PFI-DTC-TM2 PFI-DTC-TM1 PFI-DTC-FM1 PFI-DTC-TM1 PFI-DTC-FM1 PFI-DTC-TM1 PFI-DTC-FM2 2.0 Product Description

Heated Mattress Pad

Description

The product covered by this report are Heated Mattress Pad, having a rating of 120 V, 60 Hz, for household and indoor use only, provided with a in-line-cord temperature controller, which

equipped with power supply cord terminating with a 2-wire polarized plug.

SERTA, WELLREST, THERAPEDIC, PERFECT FIT, FRONTGATE, WARMTH, SOFTCOZY.

NA

PFIM-T, PFIM-F followed by two characters; followed by -; followed by F or T : 120Vac, 60Hz, 110W.

PFIM-C, PFIM-K followed by two characters; followed by -; followed by F or T: 120Vac, 60Hz, 2x110 W.

PFIM-Q followed by two characters; followed by -; followed by F or T: 120Vac, 60Hz, 2x125 W.

The differences among Heated Mattress Pad:

Controller Type

LCD display, 10 setting LCD display, 5 setting LCD display, 10 setting

Description

LCD display, 5 setting The differences among all controllers: all models are same, except the setting, but the max.

temperature setting are same:

description

PFI-DTC-FM1 PFI-DTC-TM1 PFI-DTC-FM1

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Photo 1 - External view

Photo 2 - External view 3.0 Product Photographs

1

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3.0 Product Photographs Photo 3 - Internal view

Photo 4 - Internal view

3 4

2

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3.0 Product Photographs

Photo 5 - External view for Connector Assembly

Photo 6- External view for Connector Assembly

5

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Photo 7 - external view for controller

Photo 8 - Internal view for controller

7 6

8 9

7a 7b

7c 7d 7e 7f

7g

7i

7h

7j 7o

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Photo 9 - Internal view for Connector Assembly

5a 5b 5c 5d 5e

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Photo #

Item

no.¹ Name Manufacturer/

trademark² Type / model² Technical data and securement means

Mark(s) of conformity

3

1 1 Outer Envelope

SUZHOU QICHENG CLOTH CO.,LTD

Coral flocking (Raschel)

The material is 100% polyester knit fabric

with a weight of 200gsm/m² (±

15%). The material creates the top layer of the mattress pad construction and are hemmed and sewn.

NR

3 2 Quilted Fabric

Various

100% polyester, 50g/m² (± 10%).

Stitched on Outer Envelop by sewing.

NR

4 3 Inner Envelope

Non-woven

The material is 100% polyester woven fabric

with a weight of 50g/m² (±15%).

The material creates the top layer of the inner envelope construction and are hemmed and sewn. Wire channels are created by a

continuous serpentine pattern that runs vertically from top to bottom, starting at one side and

terminating at the opposite side.

NR

4 4 Heating Wire

TOTOKU ELECTRIC CO LTD

11535

Rated 150 V, 105 °C, 5.6R/M and 5.0R/M for all models. Horizontal flame, thermoplastic insulated heater/sensor wires. Refer to Ill.

6a ~ 6e, 8 for details.

cURus

5 5 Connector Assembly

Rastorm Intermation Limited

Various

Rated 120V, 60Hz. See Ill.6 for more detail of dimension. Consists of Item 5a ~ 5e.

See 5.0

9 5a Male Connector Housing

CHI MEI

CORPORATION PC-6620

PC material, rated V-0, HWI=3, HAI=1, CTI=2, 110°C. Min thick 1.5mm.

cURus

9 5b Male Contact Various Various Tinned Brass. 3 provided.

Measured min. 0.3mm thick. NR

9 5c Female Connector Bushing

DONGGUAN QILONG ELECTRICITY CO LTD

QL80A PVC material, rated V-0, 50°C.

Min thick 1.5mm. cURus

9 5d Female Contact Various Various Brass. 3 provided. Measured min.

0.3mm thick. NR

9 5e Female Contact Bracket

CHI MEI

CORPORATION PC-6620

PC material, rated V-0, HWI=3, HAI=1, CTI=2, 110°C. Min thick 1.5mm.

cURus Rated V-0, HWI=2, HAI=0, CTI=0,

4.0 Critical Components

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Photo #

Item

3

PFI- DTC-TM1

LCD display, 10 setting. Rated 120V, 60Hz, 110W. Suitable for PFIM-TC, PFIM-FC, PFIM-KC, PFIM-CKC.

It's consisted of items 7a to 7o.

See 5.0

PFI- DTC-TM2

LCD display, 10 setting. Rated 120V, 60Hz, 125W. Suitable for PFIM-TC, PFIM-FC, PFIM-KC, PFIM-CKC

It's consisted of items 7a to 7o.

NR

PFI- DTC-FM1

LCD display, 5 setting. Rated 120V, 60Hz, 110W. Suitable for PFIM-QC, It's consisted of items 7a to 7o.

NR

PFI- DTC-FM2

LCD display, 5 setting. Rated 120V, 60Hz, 125W. Suitable for PFIM-QC. It's consisted of items 7a to 7o.

NR

8 7a LCD Cover CHI MEI

CORPORATION PC-110(+) PC material, rated V-2, 105°C.

8 7b Switch Button LG CHEM LTD AF312C ABS material, rated V-0, 70°C.

8 7c Resistor R1 Various Various Rated 100 ohm, 1W. NR

HONGZHI ENTERPRISES LTD

HEL07D241K

Maximum Allowable voltage 560V.

Varistor Voltage 240V. Max ambient 105°C.

cURus

Various Various

Maximum Allowable voltage 560V.

Varistor Voltage 240V. Max ambient 105°C.

cURus

8 7e X capacitor Various MPX X2 Capacitor, rated 275V

minimum, 0.1uF, 100°C minimum. cURus 8 7f PCB board Various Various Rated V-0, 130°C, min thick

1.5mm, comply with UL 796. cURus 8 7g Thermal fuse

XIAMEN SET ELECTRONICS CO LTD

K1 Rated 250Vac, 2A. Tf=102°C. cURus

8 7h Enclosure LG CHEM LTD AF312C ABS material, rated V-0, 70°C.

8 7i Bottom cover LG CHEM LTD AF312C ABS material, rated V-0, 70°C.

8 7j MCU

HOLTEK

SEMICONDUCTO R INC

HT66F018

Rated Vdd=2.2V~5.5V, Idd=6mA, 8 bit.

Checksum:

PFI-DTC-TM1: 06CFH PFI-DTC-TM2: 068BH PFI-DTC-FM1: 3231H PFI-DTC-FM2: 326EH

NR

8 7k Resistor R9 (not

shown) Various Various 390k ohm +/-1%, 1/4W. NR

7

7d VR1

Rastorm Intermation Limited

8

Controller 7

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Photo #

Item

3

8 7l Resistor R39 (not

shown) Various Various 100k ohm +/-5%, 1/10W. NR

8 7m Resistor R21 (not

shown) Various Various 2k ohm, 1W. NR

8 7n Resistor R2 (not

shown) Various Various 0.5 ohm +/-1%., 1W. NR

8 7o Triac Q1 Various BT134 Rated 600 V, 4 A, Tj=125 °C. NR

7 8 Power Supply

Cord Set Various SPT-2

Rated 18AWG x 2C, rated 300 V, VW-1, 105 °C. Provided with a length not less than 1.8 m, molded with a strain relief device, the other end terminated with a listed polarized plug type 1-15P.

cULus

7 9 Control Cord Various SPT-1

Rated #20AWG×3C, 300V, 105°C, VW-1. One end molded with Cord Bushing as strain relief, the other end terminated with Male Connector Bushing.

cULus

1 10

Rating/Washing/

Warning Label on Blanket (not shown)

Various Various

100% polyester, 100 g/m². Permanent ink printing directly on the label by silk screening, and all the four edges were secured by stitching. Details please refer to Illustration 1.

NR

1 11

Label on Temperature Controller (not shown)

Various Various

Rated 80°C and suitable for ABS material.

Molding, stamping, silk-screen are all acceptable. Refer to Illustration 1 for details.

UR

3) Indicates specific marks to be verified, which assures the agreed level of surveillance for the component. "NR" - indicates Unlisted and only visual examination is necessary. "See 5.0" indicates Unlisted components or assemblies to be evaluated periodically refer to section 5.0 for details.

NOTES:

1) Not all item numbers are indicated (called out) in the photos, as their location is obvious.

2) “Various“ means any type, from any manufacturer that complies with the "Technical data and securement means" and meets the "Mark(s) of conformity" can be used.

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Photo # Item no.

5 5

NA

Photo # Item no. Photo # Item no. Photo # Item no. Photo # Item no. Photo # Item no.

9 5a 9 5d -- -- -- -- -- --

9 5b 9 5e -- -- -- -- -- --

9 5c -- -- -- -- -- -- -- --

Frequency: Annual 1

Photo # Item no.

7 7

NA

Photo # Item no. Photo # Item no. Photo # Item no. Photo # Item no. Photo # Item no.

8 7a 8 7d 8 7g 8 7j 8 7m

8 7b 8 7e 8 7h 8 7k 8 7n

8 7c 8 7f 8 7i 8 7l 8 7o

Frequency: Annual Test Site: CEC Number of samples to test: 1

Test Name Test Parameters

Verify Construction Per the component descriptions noted above Component Standard used: UL 60730-1:2016 Ed.5 & UL 60730-2-9:2010 Ed.3 +R:16Aug2013

CSA E60730-1:2015 Ed.5 & CSA E60730-2-9:2015 Ed.3 COMPONENTS LIST

VERIFICATION PROCESS

Controller Rastorm Intermation Limited PFI- DTC-TM1

Electrical Rating: 120V, 60Hz, 110W Insulation class

Test Name Test Parameters

Verify Construction Per the component descriptions noted above

SUBASSEMBLY

Name Manufacturer/Trademark Type / model

VERIFICATION PROCESS

Test Site: CEC Number of samples to test:

Electrical Rating: 120V, 60Hz Insulation class

Component Standard used: UL1977, Issued: 2007/12/07 Ed:2 Rev:2013/07/09 (R2014) [CSA C22.2 No. 182.3:1987 Ed.1 +G2;G3;G4]

COMPONENTS LIST (refer to illustration 6 for assembly drawing) 5.0 Critical Unlisted CEC Components

SUBASSEMBLY

Name Manufacturer/Trademark Type / model

Connector Assembly Rastorm Intermation Limited Various

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1.

Spacing - In primary circuits Min. 1.6 mm are maintained through air and over surfaces of insulating material between current-carrying parts of opposite polarity and between bare live part and other non-current-carrying conductive parts. Min. 3.2 mm between bare live parts and an electrically conductive enclosure.

2.

Mechanical Assembly - Components such as switches, fuseholders, connectors, wiring terminals and display lamps are mounted and prevented from shifting or rotating by the use of lockwashers, starwashers, or other mounting format that prevents turning of the component.

3.

Corrosion Protection - All ferrous metal parts are protected against corrosion by painting, plating or the equivalent.

4.

Polarized Connection - This product is provided with a polarized power supply connection. All single pole switches and fuses are connected only to the ungrounded supply circuit conductor.

5.

Internal Wiring - Internal wiring is routed away from sharp or moving parts. Internal wiring leads terminating in soldered connections are made mechanically secure prior to soldering. Recognized Component

separable (quick disconnect) connectors of the positive detent type, closed loop connectors, or other types specifically described in the text of this report are also acceptable as internal wiring terminals. At points where internal wiring passes through metal walls or partitions, the wiring insulation is protected against abrasion or damage by plastic bushings or grommets.

6.

Markings - The product is marked on a component labeling system as follows:

- manufacturer’s name, trade name or trade mark - model number

- electrical ratings (volts, input current & frequency) - date of manufacturing

- Refer to Illustration 1, 2 for details.

7.

Cautionary Markings

- Refer to Illustration 1, 2 for details.

8.

Installation, Operating and Safety Instructions - Instructions for installation and use of this product are provided by the manufacturer as required by the standard.

- For the separate hard card, material, instruction sheet or instruction booklet that is packed with the bedding, IMPORTANT – INSTRUCTIONS – DO NOT DESTROY, or the equivalent, in letters not less than 3/8 inch (9.5 mm) high.

- The letter of contents was: for upper case letter, 3.2 mm high min., for lower case letter, 1.6 mm high min.

- Refer to Illustration 3 to 3d for details.

- The instruction manual should be packed with the bedding.

Critical Features/Components - An essential part, material, subassembly, system, software, or accessory of a product that has a direct bearing on the product’s conformance to applicable requirements of the product standard.

Construction Details - For specific construction details, reference should be made to the photographs and Recognized Component - A component part, which has been previously evaluated by an accredited certification body with restrictions and must be evaluated as part of the basic product considering the restrictions as specified by the Conditions of Acceptability.

descriptions. All dimensions are approximate unless specified as exact or within a tolerance. In addition to the specific construction details described in this Report, the following general requirements also apply.

6.0 Critical Features

Unlisted Component - A part that has not been previously evaluated to the appropriate designated component standard. It may also be a Listed or Recognized component that is being used outside of its evaluated Listing or component recognition.

Listed Component - A component part, which has been previously Listed or Certified by an accredited Certification Organization with no restrictions and is used in the intended application within its ratings.

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Illustration 1 - Marking Label

Marking label on Heated Mattress Pad 7.0 Illustrations

Notes:

1) For upper case letters 3.2 mm high min., for lower case letters 1.6 mm high min.

2) Date code “MMYY”, represents the month and year of manufacturing.

3) The ETL logo shall be not less than 8.0 mm in width and 8.0 mm in height. The “US” and " C" , control No. “5008401” shall be not less than 2.0 mm in height. The "Intertek" shall be not less than 3.0 mm in height. “CONFORMS TO UL STANDARD 964”, and "CERTIFIED TO CSA STD. C22.2 NO.

101" shall be not less than 1.5 mm in height.

4) The marking label for modelsPFIM-T, PFIM-F, PFIM-C, PFIM-K or PFIM-Q; followed by two characters; followed by -; followed by F or T are identical with PFIM-TSH-T except the ratings different, refer to sec.2.0 for the corresponding rating.

5) Brand name: SERTA, WELLREST, THERAPEDIC, PERFECT FIT, FRONTGATE, WARMTH,

SOFTCOZY were marked in Mattress Pad surface.

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7.0 Illustrations

Illustration 2 -Controller Marking Label

Note:

1) Above label is adhered to Enclosure of Temperature Controller by by molding, or by silk-screening.

2) The brand name of Controller "WELLREST", "Serta" silk-screening on enclosure surface.

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Illustration 3 - Instruction Manual

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Illustration 3a - Instruction Manual

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Illustration 3b - Instruction Manual

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Illustration 3c - Instruction Manual

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Illustration 3d - Instruction Manual

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Illustration 4 - Circuit Diagram

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Illustration 5 - PCB Layout

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Illustration 6a - Drawing for models PFIM-T followed by two characters; followed by -; followed by F or T.

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Illustration 6b - Drawing for models PFIM-F followed by two characters; followed by -; followed by F or T.

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Illustration 6c - Drawing for model PFIM-Q followed by two characters; followed by -; followed by F or T.

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Illustration 6d - Drawing for model PFIM-K followed by two characters; followed by -; followed by F or T.

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Illustration 6e- Drawing for model PFIM-C followed by two characters; followed by -; followed by F or T.

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Illustration 7 - Drawing of the Connector Assembly

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Illustration 8 - Heating wire specification

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Evaluation Period Project No. 170406045GZU Sample Rec. Date Apr-12-2017 Condition Prototype Sample ID.S170406045-

001~015 Test Location

Test Procedure

UL 964 Issued:

2011/08/31 Ed: 12 Rev: 2015/06/05 /Clause

CSA C22.2 #101 Issued:

1984/12/01 (R2013); General Instruction No. 1- 4

/ Clause

UL 746C Issued:

2004/09/10, 6th Ed., Rev:

2015/06/23 / Clause

/

16 6.2 / /

17 / / /

18 6.13, 6.15, 6.16,

6.20 / /

19 6.3, 6.14 / /

20 6.4 / /

21 6.11 / /

23 6.8, 6.17 / /

24 6.9, 6.18 / /

25 6.7, 6.39 / /

26 / / /

27 / / /

28

/ / /

29 6.5 / /

31 6.10 / /

32 6.6, 6.19 / /

34 / / /

35 / / /

38 / / /

39 / / /

/ 6.12 / /

/ 6.37, 6.38 / /

/ / 31 /

/ 56 /

/ / 61 /

8.0 Test Summary

Intertek Testing Services Shenzhen Ltd. Guangzhou Branch (Address: Block E, No.7-2 Guang Dong Software Science Park, Caipin Road, Guangzhou Science City, GETDD, Guangzhou, China)

Testing Lab

Apr-13-2017 ~ Jun-29-2017

Abnormal Operation Test for Products Employing Semiconductor Heater Wire

Pull-out

Control Impact and Calibration Control Units Tests

Leakage Current (Repeated)

Determination of the result includes consideration of measurement uncertainty from the test equipment and methods. The product was tested as indicated below with results in conformance to the relevant test criteria.

The following tests were performed:

Input

Test Description

Flammability of Shell

Flame (Bedding) Normal Temperature Flexing (Product) Connector Flexing Leakage Current

Dielectric Voltage-Withstand Laundering

Ease of Ignition Roller Flexing Test

Mold Stress-relief Distortion Test Push-Back Strain Relief Test Abnormal Temperature Test Dielectric Voltage-Withstand (Repeated)

Normal Temperature (Repeated)

Overload and Retention of Caps (connector)

Strain-Relief Test after Mold Stress- Relief Distortion

Resistance to Impact Test

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8.0 Test Summary

UL 60730-1:2016 Ed.5 & UL 60730- 2-9:2010 Ed.3 +R:16Aug2013;

/ Clause

CSA E60730- 1:2015 Ed.5 &

CSA E60730-2- 9:2015 Ed.3 / Clause

UL1977, Issued:

2007/12/07 Ed:2

Rev:2013/07/09 / Clause

(R2014) [CSA C22.2

#182.3:1987 Ed.1 +G2;G3;G4]

/ Clause

H.11.12 H.11.12 -- --

14 14 -- --

16.2 16.2 -- --

17 17

H.17 H.17 -- --

26, H.26 26, H.26 -- --

H.27 H.27 -- --

-- -- 14 --

-- -- 15 6.4

-- -- 16 6.5

-- -- 17 6.6

-- -- 18 --

-- -- --

6.8

-- -- -- 6.9

-- -- -- 6.8

-- -- -- 6.9

Completed by: Reviewed by:

Title: Title:

Signature: Signature:

Exposed Live Contacts

Resistance to Arcing (Receptacles Exposed Live Contacts

Mold Stress-Relief test Overload test

Temperature test

Dielectric voltage withstand Resistance to arcing

Resistance to Arcing (Receptacles and Connectors)

Heating test

Environmental stress of temperature Endurance

Thermal cycling test

Electromagnetic compatibility (EMC) requirements – immunity

Abnormal Operation

Signature on file Hoffy Lv

Signature on file

A representative sample of the product covered by this report has been evaluated and found to comply with the applicable requirements of the standards indicated in Section 1.0.

Daniel Liu Tech. Supervisor Engineer

8.1 Signatures Test Description

Controls using software

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BASIC LISTEE

Address

Country Product MULTIPLE LISTEE 1

Address Country Brand Name ASSOCIATED MANUFACTURER

Address Country

BASIC LISTEE MODELS

MULTIPLE LISTEE 2 Address

Country Brand Name ASSOCIATED MANUFACTURER

Address Country

BASIC LISTEE MODELS

MULTIPLE LISTEE 3 Address

Country Brand Name ASSOCIATED MANUFACTURER

Address Country

BASIC LISTEE MODELS None

None None

MULTIPLE LISTEE 1 MODELS

MULTIPLE LISTEE 3 MODELS MULTIPLE LISTEE 2 MODELS

Heated Mattress Pad USA

9.0 Correlation Page For Multiple Listings

The following products, which are identical to those identified in this report except for model number and Listee name, are authorized to bear the ETL label under provisions of the Intertek Multiple Listing Program.

Perfect Fit Industries, LLC

8501 Tower Point Drive CHARLOTTE NC 28227 USA

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10.0 General Information

The Applicant and Manufacturer have agreed to produce, test and label ETL Listed products in accordance with the requirements of this Report. The Manufacturer has also agreed to notify Intertek and to request authorization prior to using alternate parts, components or materials.

COMPONENTS

Components used shall be those itemized in this Intertek report covering the product, including any amendments and/or revisions.

LISTING MARK

The ETL Listing mark applied to the products shall either be separable in form, such as labels purchased from Intertek, or on a product nameplate or other media only as specifically authorized by Intertek. Use of the mark is subject to the control of Intertek.

The mark must include the following four items:

1) applicable country identifiers "US" and/or "C" or "US", "C" and "EU"

2) the word "Listed" or "Classified" or "Recognized Component" (whichever is appropriate) 3) a control number issued by Intertek

4) a product descriptor that identifies the standards used for certification. Example:

For US standards, the words, “Conforms to” shall appear with the standard number along with the word, “ Standard” or “Std.” Example: “Conforms to ANSI/UL Std. XX.”

For Canadian standards, the words “Certified to CAN/CSA Standard CXX No. XX.” shall be used, or abbreviated, “Cert. to CAN/CSA Std. CXX No. XX.”

Can be used together when both standards are used.

Note: A facsimile must be submitted to Intertek, Attn: Follow-up Services for approval prior to use.

The facsimile need not have a control number. A control number will be issued after signed Certification Agreements have been received by the Follow-up Services office, approval of the facsimile of your proposed Listing Mark, satisfactory completion of the Listing Report, and scheduling of a factory assessment in your facility.

MANUFACTURING AND PRODUCTION TESTS

Manufacturing and Production Tests shall be performed as required in this Report.

FOLLOW-UP SERVICE

Periodic unannounced audits of the manufacturing facility (and any locations authorized to apply the mark) shall be scheduled by Intertek. An audit report shall be issued after each visit. Special attention will be given to the following:

1. Conformance of the manufactured product to the descriptions in this Report.

2. Conformance of the use of the ETL mark with the requirements of this Report and the Certification Agreement.

3. Manufacturing changes.

4. Performance of specified Manufacturing and Production Tests.

In the event that the Intertek representative identifies non-conformance(s) to any provision of this Report, the Applicant shall take one or more of the following actions:

1. Correct the non-conformance.

2. Remove the ETL Mark from non-conforming product.

3. Contact the issuing product safety evaluation center for instructions.

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10.1 Evaluation of Unlisted Components

Note to Intertek Follow Up Inspector: The Component Evaluation Center, CEC, will notify you in writing when these components must be selected and sent to the CEC for re-evaluation

Ship the samples to:

Intertek Testing Services Shenzhen Limited Guangzhou Branch ETL Component Evaluation Center

Block E, No. 7-2 Guang Dong Software Science Park, Caipin Road, Guangzhou Science City

CETDD Guangzhou, China.

Attn: Ms. Joey Kuang

Sample Disposition: Due to the destructive nature of the testing, all samples will be discarded at the conclusion of testing unless, the manufacturer specifically requests the return of the samples. The request for return must accompany the initial component shipment.

Because Unlisted Components are uncontrolled, and they do not fall under a third party follow up program, Intertek may require these components to be tested and/or evaluated at least once annually, more often for certain components, as part of the independent certification process. The Unlisted Components in Section 5.0 require testing and/or evaluation as indicated.

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Product Test Voltage Test Time

All products covered by this Report. 1240 V or 60 s

1480 V 1 s

b) An output voltage that: 1) Has a sinusoidal waveform; 2) Has a frequency that is within the range of 40 – 70 Hz; and 3) Has a peak value of the waveform that is not to be less than 1.3 and not more than 1.5 times the root- mean-square value.

Test Equipment

The test equipment is to have the following features and characteristics:

c) A means of effectively indicating unacceptable performance. The indication is to be: 1) Auditory if it can be readily heard above the background noise level; 2) Visual if it commands the attention of the operator; or 3) A device that automatically rejects an unacceptable product.

If the indication of unacceptable performance is auditory or visual, the indication is to remain active and conspicuous until the test equipment is reset manually.

The test shall be conducted on products, which are fully assembled. Prior to applying the test potential, all switches, contractors, relays, etc., should be closed so that all primary circuits are energized by the test potential.

If all primary circuits cannot be tested at one time, then separate applications of the test potential shall be made.

One hundred percent of production of the products covered by this Report shall be subjected to a routine production line dielectric withstand test.

The test voltage specified below shall be applied between primary circuits and accessible dead-metal parts. The test voltage may be gradually increased to the specified value but must be maintained at the specified value for one second or one minute as required.

- Dielectric Voltage Withstand Test - Polarization Continuity Check Test - Checksum verification

Products Requiring Dielectric Voltage Withstand Test:

a) A means of indicating the test voltage that is being applied to the appliance under test. This may be accomplished by sensing the voltage at the test leads or by an equivalent means.

d) When the test equipment is adjusted to produce the test voltage and a resistance of 120,000 ohms is

connected across the output, the test equipment is to indicate an unacceptable performance within 0.5 second. A resistance of more than 120,000 ohms may be used to produce an indication of unacceptable performance, if the manufacturer elects to use a tester having higher sensitivity.

Exception: The sensitivity of the test equipment may be reduced, a lower value of resistance may be used, when testing an appliance intended to be permanently wired.

11.0 Manufacturing and Production Tests

The manufacturer agrees to conduct the following Manufacturing and Production Tests as specified:

Required Tests

Method

11.1 Dielectric Voltage Withstand Test

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Product

All products covered by this Report.

Product

All products covered by this Report.

Products Requiring Checksum verification:

11.3 Checksum verification Method

Each appliance shall be examined whether the checksum label is same as the SOP, the checksum No. should be same with the one in section 4.0 (item 7j).

Test Equipment

Any indicating device, such as an ohmmeter, a battery and buzzer combination, or the like, may be used to determine continuity.

Products Requiring Polarization Continuity Check Test:

11.2 Polarization Continuity Check Test Method

Each appliance shall be examined or tested for electrical continuity between the ungrounded circuit supply conductor of the attachment plug (narrower blade of the 2-wire plug), and the line switch and the control unit (if provided).

(36)