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(1)

BRIDGE FOUNDATION DESIGN

Siva

Theivendrampillai Sivakumar

Principal Engineer (Geotechnical)

(2)

Overview

Brief Discussion on:

• Foundation Type • Foundation Design • Pile Load Testing

(3)

3

TMR-Specifications

• Cast-in-Place Piles – MRTS63 and 63A

• Driven PSC Piles – MRTS65

• Driven Steel Piles –MRTS66

• Dynamic Testing of piles—MRTS68

• Project Specific-

Geotechnical Design

(4)

Basic Foundation Types

• Shallow Foundations

¾ Bearing strata at shallow depths

• Deep Foundation (Piles)

¾ Deeper bearing strata

ƒ Driven Piles

(5)

5

Basic Foundation Types

(6)
(7)

7

When can we use Shallow Foundations?

When Surface strata are:

• Strong ( Adequate bearing capacity and no settlement issues).

• Not vulnerable to Scour • Non-expansive

(8)

Shallow Foundation Design –

Things to Consider

• Concentric / Eccentric Loading • Overturning moment

• Sliding

• Global Stability ( esp. footing on / adjacent to slope)

(9)

9

Basic Foundation Types

(10)

When do we need piles?

• When surface strata are

¾ Weak

¾ Compressible ¾ Erodable

¾ Expansive

• To resist flood, earth pressures

¾ Lateral loads ¾ Uplift loads

(11)

11

Pile Use: Transfer load through surface strata which may be weak, compressible, expansive etc.

(12)
(13)

13

(14)

Pile Use: Support against scour or lateral loading due to excavation

(15)

15

Pile Use – Further example of lateral support for deep excavation induced lateral loading

(16)

Deep Foundations - Pile Types

• Driven piles

¾ Displacement piles

¾ Soil is ‘displaced’ within the adjoining soil mass

(displaced volume ≈ pile volume)

• Cast-in-place piles or Bored piles

¾ Non-Displacement piles ¾ Soil is removed

(17)

17

Driven Piles - Types and basic

requirement in design

• Types

¾ Octagonal Prestressed Concrete

(PSC)

¾ Reinforced Concrete (RC) ¾ Steel “H Pile”

¾ Timber Piles

(18)

DRIVEN PILES

(19)

19

(20)

SITE INVESTIGATION FOR DRIVEN PILES

1. Soil strength and stiffness

2. Soil chemical analysis

corrosion/aggressiveness

3. Possible obstructions to installation

4. Potential for damage to adjoining

structure due to “ground heave”

5.

Vibrations

Vibrations

(21)

21

Driven Piles

• Will refuse in SPT N>50 material

• Loads: e.g.,550mm PSC working 1500kN

• Settlement: ~ 10 mm

• Vulnerable to:

¾ Lateral movement / Negative skin friction ¾ Excess vertical settlement

• Drive after construction of approach

embankments

(22)

Example of Negative Skin friction

(23)

23

Bored or Cast-in-place Piles

• Types

¾ Short bored piers ¾ Cylinders on rock

¾ Cylinders socketed into rock** ¾ Belled sockets

• Bored piles

¾ Could be up to 4 x cost of driven pile

(24)

Bored Piles -

Construction

• Bored piles are cast in place cylindrical piles • Excavated by

ƒ Augers ƒ Buckets

ƒ Large drill bit (for hard rock)

ƒ Chisel grab and casing oscillator for bouldery

(25)

25

(26)

Bored Pile Excavation - Bucket

Cleaning Bucket

Excavation Bucket Drilling Rig

(27)

Rock Sockets

Bored Piles – Cylinders

Socketed into rock

(28)

Rock Sockets

• High compression loads

• Greater resistance to lateral movement

• Socket length 2 to 5 x diameter

• Diameter from 900mm to 1800mm

• High strength rock

¾ Point Load (Is50 > 1 MPa)

¾ Rock anchors preferred to resist large uplift

(29)

29

Rock Sockets

• May need

casing

in overburden soils and

XW rock (SPT N<50)

• Sealing/control of

groundwater

important

• Capacity to take heavy loads dependent

on extremely

clean

socket bases –

inspection important (WH&S)

• More expensive - so

fewer

, larger piles

(30)

Loads on Bridge Foundations

Structural Engineer to advise, consists of but not limited to • Vertical Compressive (Dead + imposed) loads

¾ Imposed Loads

¾ + ½ Dead Load – highway bridges ¾ + 2/3 Dead Load – railway bridges

• Vertical Uplift

(31)

31

Loads on Bridge Foundations

• Horizontal Loads

¾ braking force of vehicle in longitudinal

direction

¾ flood loads in transverse direction ¾ Earthquake

• Horizontal Loads create Bending

Moments

(32)

Selection of Foundation Type

What influences the decision for

driven

or bored piles

?

The following factors will influence the

choice of foundation type:

9 Loads

9 Environment 9 Logistics and 9 Geology

(33)

33

Selection of Foundation Type:

Loads

• Structural Loads

¾ Heavy compressive loads from large spans

• Hydraulic Issues

¾ Lateral and uplift loads from flood loading ¾ Scour in loose sands and silts

(34)

Selection of Foundation Type:

Environment

• Vibration

¾ proximity to people ¾ vulnerable structures ¾ damage to services

• Aggressiveness due to groundwater

• Obstructions

(35)

35

Selection of Foundation Type:

Logistics

• Transporting fresh concrete in western

Queensland

¾ Distance and temperature

• Availability/Transporting PSC piles

¾ Max length around 25 – 27m

• Quality of access roads

• Accessibility at foundation locations

(36)

Selection of Foundation Type:

Geology

• Depth to competent strata

• Obstructions to pile driving

¾ Coffee rock (Indurated Sand)

• Steeply dipping bearing strata

¾ Basalt flows

• Interbedded rock types with different

properties

(37)

37

Selection of Foundation Type:

Geology

• Compressible deposits

• Defects with soft infills

• High head of groundwater

¾ Sealing issues ¾ Hole stability ¾ Concreting

(38)
(39)

39

(40)

PILE DESIGN

THEORY EMPIRICISM EXPERIENCE FIELD LOADING TESTS

Engineering Geology Soil Mechanics Rock Mechanics Structural Mechanics To account for various methods of pile installation Regional (geology + local construction practices) Static Dynamic Design Stage Construction Stage

(41)

41

PILES

PILES

-

-

design

design

The following aspects should be considered in design:

1. Load carrying capacity (Geotechnical Engineer) - strength and stiffness ⇒ “serviceability”

2. Pile material strength (Structural Engineer) 3. Pile material durability (Structural Engineer)

(42)

Pile Design - Geotechnical

• Foundations: ¾ Load capacity ¾ Settlements ¾ Lateral Fixity ¾ Uplift resistance • Scour Issues ¾ Land/water structures

• Approaches

¾ Stability ¾ Settlements

• Interaction

¾ Abutments ¾ Widening/ duplication

The following DESIGN ELEMENTS should be accounted for in design:

(43)

43

Pile Capacity

• Q

= Pile Capacity

• Q

end

= End Resistance

• Q

shaft

= Shaft Resistance

• Q =

Q

end

+ Q

shaft

Q

Qshaft

(44)

End versus Shaft Bearing Piles

• Pile in Clay • Pile in

Sand ƒ End Bearing Pile

Qshaft Qend = 5-10% Qshaft Qshaft Qend Qshaft Qend

(45)

45

Low load Ultimate load

fs = τ max fs = τ max for the full length fs << τ max Base resistance, fb, mobilized

(46)
(47)

47

Design of Piles

Traditional Approach

Ultimate Geotechnical Capacity =

Ult. Skin Friction + Ult. End Resistance Allowable Geotechnical Capacity =

Ult. Skin Friction/1.5 + Ult. End Resistance/3.0

OR

Allowable Geotechnical Capacity =

Ultimate Geotechnical Capacity/2.5

The allowable geotechnical capacity should be compared with

(48)

Design of Piles

Limit State Design (e.g AS2159)

Rug (Ultimate Geotechnical Capacity) =

Ult. Skin Friction + Ult. End Resistance Rg* (Design Geotechnical Capacity) =

Ф

x Rug

Rg* >= N* or S* (Design Action Effect or Ultimate Design Load)

Rg* should be compared with ultimate design load (not driving capacity or structural capacity)

(49)

Load and Settlement-

(idealized)

(50)

PILE DESIGN – WIDELY ACCEPTED BEHAVIOUR Pile NONDISPLACEMENT Drilled shafts Micropiles in soils CFA (Auger cast) PARTIAL DISPLACEMENT H-Piles

Open-ended pipe piles (in some soils)

FULL DISPLACEMENT

Precast concrete Closed-ended pipe piles

Open-ended pipe piles (in some soils)

Franki

Spectrum of soil displacement caused by pile installation and Its relationship to

bearing capacity.

(51)

51

2nd Session

• Pile Load Testing

• Site Investigation – Need to get it right

• Design Elements – Stability and Settlement at Bridge Approaches

• Selection of Design Parameters

• Design Charts – for estimating shaft resistance and settlement of piles

(52)

Pile Load Test

• Why Pile Load Test

¾ Derivation of design parameter

¾ Verification of design load or pile carrying capacity

• MRTS63 Requires that at least 10% of piles at a site to be tested

• Common methods of pile load test

¾ Static Load Test (Kentledge or Reaction Piles) ¾ Dynamic Test (PDA with CAPWAP)

(53)

53 Static Load Test

Reaction Piles Kentledge

(54)
(55)

55 Static Load Test – Further example of

(56)

Dynamic Load Test – Pile Driving Analyser (PDA)

• The PDA system consists of

¾ Two strain transducers (to measure strain/force)

¾ Two accelerometers (to measure velocity)

Attached to opposite sides of the pile (near the top of the pile).

• The measured force and velocity at the pile top provide necessary information to estimate soil

(57)

57

(58)
(59)

59 Force & velocity wave traces recorded during initial driving and restriking

(60)
(61)
(62)

Site Investigation - Need to get it right

• What can go wrong?

• How can we manage undue contractual

claims as well as save construction time

• Limited investigation can be disastrous as

this could lead to undue claims

(63)

63

(64)
(65)

65

(66)
(67)

67

(68)

Design Element – Stability and Settlement at

Bridge Approaches

• Stability

(69)

69 Different Origins that could Lead to Formation of

(70)

Abutment Stability and Settlement

• Compression of Natural Soil Due to

Embankment Load

• What are compressible Soils?

¾ Soft clays (SPT N = HW to 6 or Su

<25kPa)

• Where can we find soft clays

(compressible soils)?

¾ Old River Channels

(71)

Paleo-channels

• GUP, near

Schultz canal

• From old

topography

maps and

airphotos

(72)

Paleochannels

ƒ Old buried channels from previous creek

routes

ƒ Deposits of softer younger alluvium ƒ Can be difficult to identify

ƒ Create a sudden change in ground conditions

(73)

Paleo-channels – Long Section

(74)

Abutment Stability and Settlement

• Risks associated with soft clays

¾Embankment stability and settlement ¾Structures (damage, bumps)

¾Pavements Deterioration - unevenness ¾Retaining wall foundations

¾Construction delays ¾Construction access

(75)

75 Abutment Stability: Soft Clay Issue

(76)
(77)

77

Abutment Stability and Settlement: Soft Clay Issue, Bump at Bridge Approach

(78)

Abutment Stability and Settlement: Soft Clay Issue, Differential Settlement

(79)

79

Abutment Stability and Settlement: Typical Examples on Projects in South East Queensland

• Gateway Arterial @ Bald Hills Creek

• East – West Arterial @ Pound Drain

• Ipswich Motorway – BR340 @

(80)
(81)

Gateway Arterial - Bald Hills Creek

• 3m high

embankment

• 100m failure

during

construction

• Boreholes

150m apart

(82)

Bald Hills Creek - Mitigation Strategy

• Stability failure reinstated with timber piled raft • Abrupt differential settlement between

embankment sections

ƒ Embankment on piles didn’t settle

(83)

Bald Hills Creek, Settlement

≈ 800 mm by Jul 98 ≈ 150 mm predicted in 1986 by consultant

(84)
(85)

85

East – West Arterial @ Pound Drain

• Damaged by lateral loading on piles from

the approach embankment

• Differential settlement also

¾Loads on abutment piled foundations

¾Interaction effects on adjacent structures ¾Functionality of drainage structures

(86)

Ipswich Motorway

Ipswich Motorway -- Bridge Bridge BR340, StabilityBR340, Stability

Number of Spans = 3Number of Spans = 3

Span Length = 13m, 18m & 13mSpan Length = 13m, 18m & 13m

Bridge Bridge SpillthroughSpillthroughEmbankment Embankment 9m high with batter Slopes

9m high with batter Slopes

1(H):1(V)

1(H):1(V)

Number of Piles at Abutments = 3Number of Piles at Abutments = 3 Spaced at 6.5m

Spaced at 6.5m c/cc/c

Number of Piles at Piers = 5Number of Piles at Piers = 5 Spaced at 3.3m

(87)

87 Ipswich Motorway - 2009

Approach

Approach embankment failed. embankment failed. Cracks in embankment

Cracks in embankment

plus Pier piles displaced.

(88)

Risks Associated with Soft Clays – Managing Stability and Settlement

• How can we manage stability and

settlement

(89)

89

Overview of Management Strategies

Light-weight Fill Stone Columns Embankment on Piles Vacuum Preload Partial Replacement Total Replacement Temporary Surcharge Height reduction. Counter Berms Stage Construction Vertical Drains Reinforced Embankment

(90)

SELECTION OF DESIGN PARAMETERS

• SOILS • ROCKS

(91)

91

Soils

SAND CPT SPT CLAY Oedometer Consolidation Stiff Soft UU CPT CPTu UU SPT: Standard Penetrometer CPT: Cone Penetrometer CPTu: Piezocone UU: Triaxial

VS: Vane Shear Test

(92)

Selection of Design Parameters : CPT

CPT

Sands / Stiff Clays

fs qc

Shaft

(93)

93

Selection of Design Parameters : CPTu

CPTu

Soft Clays

qc u

Su (Undrained Strength for stability)

Cv (Rate of settlement)

Drainage lenses Fs/qc/u

(94)

Selection of Design Parameters : Su

Undrained Strength

Soft clay ClayStiff

Stability Shaft Resistance End Bearing

(95)

95

Selection of Design Parameters: Rock

XW/HW

Visual SPT Point Load

MW/SW

Visual USC Point Load

Pressure -meter

(96)

96

Selection of Design Parameters:

Rock Tests

UCS Pressuremeter Point Load (Is)50 HW/MW/ SW/Fr Settlement of Sockets Shaft Resistance End Bearing CNS MW/SW/Fr Shaft Resistance

(97)

97

Design Charts (after Poulos)

• Design charts for the estimation of shaft

resistance and settlement of piles

¾

Driven Piles

(98)
(99)
(100)

References

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