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How To Make A Fibre Cable For A Data Centre

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LAN

mark-OF

Fibre Optic Solutions

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Complex Data Centres require fibre solutions

ACCESS SWITCH

CORE SWITCH SERVER SAN SWITCH

LANmark-OF OM3 / OM4 LANmark-OF Single Mode Copper

Infiniband MPO LANmark-OF Slimflex Patch Cords

The never ending need for increased bandwidth pushes the limits of data transmission. Data centres are at the

forefront for these advanced applications, most of them are requiring fibre solutions. Multimode remains the fibre

transmission of choice for Data Centres due to the low cost of multi mode transceivers. Nexans OM3/OM4 fibres

and connectivity products support multimode over longer distances than other fibre products, which gives Data

Centres designers more freedom to create an optimal facility. It expands fibre’s ability to link server to SAN, server

to access switch, or access switch to core switch for 10G/40G/100G Ethernet and 8G/16G Fibre Channel.

Multiple cross connects manage patching in the more and more complex data centres. As a result more connectors

mean higher attenuation in the optical channel. Therefore low loss connectivity is a key requirement for nowadays

Data Centres and advanced applications.

Nexans supports Ethernet and Fibre Channel applications with two kinds of fibre solutions. Traditional connectivity

based on LC connectors provides a cost effective implementation for 10G Ethernet and Fibre Channel without the

possibility to migrate to 40G/100G. The new Plug&Play solution based on an advanced multifibre connector

allows fast installations and quick changes for the current 10G needs and provides in addition a migration path to

40G.

Plug&Play solution: Scalable and fast to install solution

for your current and future needs

Very fast installation based on MPO technology

Most flexible Data Centre solution

Investment secured: migration to 40G/100G possible

Guaranteed performance for 10G and 40G Ethernet,

8G and 16G Fibre Channel in complex Data Centre

configurations with multiple cross connects

Modular system and no fibre arrangement required

Cost effective Data Centre solution for your current needs

based on LC connectivity

Fast installation based on traditional technology

Fibres connected one by one

Extended distances for advanced applications due to

less connectors

Bandwidth up to 10G

Cost effective solution

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Save rack space with LANmark-OF

high density panels.

Rack space is at a premium. With Nexans patch panel solutions individual patch cord managers are eliminated. This effectively doubles the rack capacity. The integrated patch guide of the straight preloaded patch panel guides the patch cords to the side. The introduction of the angled patch panel takes this even a step further and eliminates the patch guide completely. The patch panels have a medium capacity of 24 LC ports or a high density of 48 ports within one height unit.

High density reduces required rack space, but making changes becomes a challenge. The LANmark-OF patch cord removal tool facilitates the patch cord operation in such environments.

Save installation times

with expertly designed assemblies

Pre-terminated fibre cable assemblies with single fibre connectors like LC or multi fibre connectors like MPO accelerate panel to panel connections because they are ready for immediate installation and have been pre-tested for reliable performance. Installation time is reduced by 80 % compared to conventional termination methods and site interruption is limited.

Large Data Centres can be installed in a short time with reduced specialised manpower.

These assemblies are supported by preloaded patch panels and MPO modules that facilitate a quick and reliable start up of the data centre.

Reduce influence of cabling on cooling

Flexible, tight diameter cables for Pre-Term are lightweight and pliable, making them easy to arrange in patch panels and cable trays. Their small diameter also reduces the valuable space needed to accommodate each cable, which improves air flow to reduce cooling costs. High fibre count cables reduce the number of cables to be installed and minimises the required tray space.

The 96 core MPO-MPO Pre-Term features only a diameter of 6.4 mm. 40.000 10.000 1.000 100 1 1995 2000 2005 2010 2015 2020 (Mbps) Working desk Cloud Computing Streamed Video Building Automation Web Conferencing Hosted Virtual Desktop Backbone Collaborative CAD tools

Secure current investment for future applications

With the never ending increase in bandwidth the introduction of 40G or even 100G in a Data Centre is just a couple of years away. Both 40G and 100G connectivity are centralised around the multi array MPO connector. Data Centres can pre-pare for the migration from LC to MPO connectivity by installing now a cable infrastructure based on MPO modules. When the fast changing active equipment is upgraded to 40G/100G the cable infrastructure is already in place. The risk for Data Centre interruption is limited since pulling additional cables is not required.

Practical solutions for real needs

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Pre-terminated assemblies optimised for Data Centre

installation

Cables in Data Centres need to be routed through many turns and bends. Pre-Terms have a short bend radius of maximum 75mm. This facilitates installation in such environments without the need to use the more expensive bend insensitive fibre in the backbone.

During installation the connectors of the Pre-Terms are well protected by a reinforced tube. A pulling eye mounted directly on the strength element of the cable facilitates installation in challenging environments.

The Pre-Terms are customised and come in 1m increments to minimise management of overlengths, a key issue in high density cable situations.

Consistent patching without polarity concerns

Nexans MPO expertly designed Pre-Term solution eliminates the aggrevations of traditional polarity methods. No special polarity components, patch cords or installation procedures are required. Nexans’ round Micro-Bundle design and advanced wiring scheme in the Pre-Term construction solves operational patching challenges. Simply pull the Pre-Term cables between the two racks, install identical cassettes on both sides and connect to active devices with the same traditional patch cords on both sides of the channel. With a pair flip in the trunk cable Nexans solves a complex polarity problem giving a simple to install solution to the customer.

Reduce risk for data centre down time

in patching area

Frequent adds and changes put pressure on rules for bend radius and proper installation. This leads to short turns and bends, smaller than the allowed bend radius. Channel loss increases and results unexpectedly in interruption of important applications.

The introduction of the Slimflex patch cord with its very short bend radius, special jacket material and bend insensitive fibre reduces the risk of interruption and provides more security towards a flawless operation.

Increased fire safety

Due to the use of organic materials for insulation and sheathing, cables can severely contribute to increased smoke production during fire that limits visibility and increases toxic gas production. Nexans indoor cables and assemblies feature a low smoke, zero halogen jacket. In addition the cables have passed stringent requirement for flame non-propagation (IEC 60332-1) and fire non-propagation (IEC 60332-3).

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The Nexans’ Plug&Play concept is specifically designed for Data Centres where the high density, fast and

enhanced installation benefits of the patch panel meet the key requirements for Data Centre implementation.

It allows quick changes with limited down time, easy migration to other applications and a migration path to

40G/100G. 

The central part of the Plug&Play system is an advanced MPO connector. This multi array connector connects 12

fibres at once and is standardised for 40G and 100G Ethernet applications.

Plug&Play modules

Plug&Play module with12 LC or 24 LC connections

Available with LANmark-OF Plug&Play connectivity and low loss connectivity grade

Available in LANmark-OF OM4 multimode and LANmark-OF OS2 singlemode

Module can be easily mounted into Nexans’ Plug&Play patch panel

High density: 4 modules fit into 1U

100 % factory tested

Components

The Plug&Play system consists of 3 subcomponents: Plug&Play modules, the MPO-MPO Pre-Term and the Plug&Play patch panel.  The modules provide the transition between the MPO-MPO Pre-Term and the active devices: the Pre-Term connects to the back of the module and inside the module the fibres are spread out towards the LC connectors at the front.

Patch Panel

Up to 4 MPO modules in 1U

Sliding and tilting patch panel for ease of installation, upgrade and maintenance

High density connectivity: up to 96 LC depending on module type

Labelling front for port identification and patch cord management within 1U

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1GBase-SX 820 440

10GBase-SR 310 190

40GBase-SR4 100

100GBase-SR10 100

1GBit FC-serial(PI-4 100-M5E-SN-I) 1020 460

2GBit FC-serial(PI-4 200-M5E-SN-I) 580 120

4GBit FC (PI-5 400-M5E-SN-I) 330

8Gbit FC(PI-5 800-M5E-SN-I) 130

16GBit FC (PI-5 1600-M5E-SN-I) 85

Extended distance guarantee

with low loss Plug&Play solutions

0 0,2 0,4 0,6 0,8 1 1,2 1,4 MPO Pre-Term

Connection Plug&Play Module 1,6

IEC 11801 standard

LANmark-OF MPO

LANmark-OF Low Loss MPO

0 0,2 0,4 0,6 0,8 1 1,2 1,4 MPO Pre-Term

Connection Plug&Play Module

1,6

IEC 11801 standard

LANmark-OF MPO LANmark-OF Low Loss MPO

Insertion loss for standard loss and low loss (in dB)

Guaranteed distances (in meters)

Guaranteed distances for LANmark-OF OM3 MPO Connectivity

Applications

2 MPO modules

4 MPO modules

Guaranteed distances for LANmark-OF OM4 Low Loss MPO Connectivity

Applications 2 MPO modules 4 MPO modules 6 MPO modules 8 MPO modules

1GBase-SX 900 700 460 140

10GBase-SR 520 400 290 110

40GBase-SR4 150 120 100GBase-SR10 150 120

1GBit FC-serial (PI-4 100-M5E-SN-I) 1200 800 480 120

2GBit FC-serial (PI-4 200-M5E-SN-I) 700 440 140

4GBit FC (PI-5 400-M5E-SN-I) 400 250 20

8Gbit FC (PI-5 800-M5E-SN-I) 210 160

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Cable optimised for Data Centres

• Micro-Bundle cable design results in smaller and more pliable cables

• Maximum diameter of 6.4 mm for 96 core cable, less influence on airflow

• Bend radius of 65 mm allows bending in any direction

• Mechanical strong cable with central strength element and aramid yarns

• LSZH jacket, flame non propagation (IEC 60332-1) and fire non-propagation (IEC 60332-3)

Designed for advanced applications

Available in SM, OM3 and OM4

High fibre count up to 96 fibres and 8 MPO connectors

Maximum insertion loss according to IEC 61300-3-45 for normal loss performance: 0.6 dB

Maximum insertion loss according to IEC 61300-3-45 for low loss performance: 0.35 dB

Complex configurations can be supported

Easy to install assembly

Flexible fan-out easy to arrange in patch panel due to Micro-Bundle design

No overlengths: custom made to the required length

Delivered with protecting tubes around the installed MPO-connectors

Pulling eye connected to the internal strength element of the cable

Cable gland for strain relief in patch panel

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MPO Pre-Term

Patching on core switches and SAN directors

The I/O density of active devices is increasing. Core switches have up to 18 slots, with each up to 48 optical ports (96 LC connections). Patching becomes a real challenge in such a high density environment.

Nexans harness assembly enables superb cabling management using staggered links optimised to grow as your system expands while maintaining flexibility and control.

MPO-LC assembly on switches…. Slimflex patch cord in cross connect

The well defined lay-out of the I/O of the switches allows to design a specific staggered lay-out. Overlengths of the fan-out legs are minimized and visibility is improved.

The always changing patching in the cross connect requires the flexibility of traditional patch cords and Plug&Play modules. Length variation of the cords towards different patch panels and duplex patching is accomadated with the Slimflex patch cord.

The MPO-MPO Pre-Term trunk provides the connection between the 2 racks and provides a migration path to 40G.

LANmark-OF MPO-LC assemblies

• 12 core assembly in SM, OM3 and OM4.

• Male MPO connector and uniboot duplex LC connector

• Low loss performance

• No preferential bending with round cables

• Small bending radius of legs

• Staggered fan-out: first connector 60 cm from bifurcation point and 15 mm distance between uniboot connectors

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Preloaded patch panel for high density areas

Integrated patch guide

Sliding and tilting tray

Preloaded with adaptors

Optimised for Pre-terminated assemblies

Fibre managment in 4 different loops for easy installation

Openings optimised for cable gland Pre-Term

24, 48 and 96 LC

SM and MM

Optimised for termination with splicing of pigtails

4 splice cassettes and 1 cover

48 fibres with heat shrink protection

96 fibres with mechanical/aluminium protection

Cassettes can be lifted and tilted

Larger splice cassettes for improved fibre management inside cassettes

Straight preloaded patch panels

for LC connectivity

Patch cords guided to the side:

Rack space saving: no additional patch cord guide

Labelling facility on patch cord guide

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Angled preloaded patch panels

for LC connectivity

Patch panel for high density areas

Patch cords can be guided to the side

Same angle as angled copper panels

Preloaded with adaptors

Removable tray

Shallow depth

Optimised for Pre-terminated assemblies

Fibre management in 4 different loops for easy installation

Openings optimised for cable gland Pre-Term

48 LC and 96 LC

SM and MM

Optimised for termination with splicing of pigtails

4 splice cassettes and 1 cover

48 fibres with heat shrink protection

96 fibres with mechanical/aluminium protection

Cassettes can be lifted and tilted

Larger splice cassettes for improved fibre management inside cassettes

Patch cords guided to the side:

No patch cord guide

No labelling bar, labelling on patch panel

Good overview of installed patch cords

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High quality Pre-Term assembly

Tight Buffer Indoor cable

LANmark-OF OM3, OM4 and SM fibres

Up to 24 cores

100 % tested, test report included with Pre-Term

Overlengths reduced: Pre-Term available with 1m increments

900 µm fan-out

Optimised for installation inside preloaded patch panels

Fixation with cable gland for strain relief

Fan-out optimised for minimising fibre overlength inside patch panel

2 mm fan-out

Used as patch cord

Outside of patch patch panel

Direct connect to active equipment

No cable gland

Pre-terminated LC assemblies...

Fast installation without risk

Protective tube for connectors during transport and installation

Pulling eye on one side

Pulling eye directly connected to cable internal strength element

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High performance solution

for 10G Ethernet and 16G Fibre Channel

Low loss solution connectors allow more connections in the same channel for

advanced applications

0.35 dB/connection versus 0.75 dB/connection in ISO/IEC 11801 standard

Performance guarantee for 10G Ethernet

6 LC connections up to 270 m with LANmark-OF OM3

6 LC connections up to 430 m with LANmark-OF OM4

• Performance guarantee: Fibre Channel 8G/16G

6 LC connections up to 125m/75m LANmark-OF OM3

6 LC connections up to 160m/100m LANmark-OF OM4

Data Centre configurations with 2 cross connects easily supported

Reach extended for backbone cabling

Guaranteed distances for LANmark-OF OM3 LC Pre-Term

Applications 2 connections 4 connections 6 connections

Guaranteed distances for LANmark-OF OM4 LC Pre-Term

Applications 2 connections 4 connections 6 connections

Guaranteed distances (in meters)

1GBase-SX 920 820 720

10GBase-SR 350 300 270

1GBit FC-serial (PI-4 100-M5E-SN-I) 1240 1020 860 2GBit FC-serial (PI-4 200-M5E-SN-I) 720 580 460 4GBit FC (PI-5 400-M5E-SN-I) 400 330 260 8Gbit FC (PI-5 800-M5E-SN-I) 180 160 125 16GBit FC (PI-5 1600-M5E-SN-I) 120 105 75

1GBase-SX 940 840 740

10GBase-SR 550 470 430

1GBit FC-serial (PI-4 100-M5E-SN-I) 1300 1060 880 2GBit FC-serial (PI-4 200-M5E-SN-I) 1780 620 500 4GBit FC (PI-5 400-M5E-SN-I) 440 360 290 8Gbit FC (PI-5 800-M5E-SN-I) 220 200 160 16GBit FC (PI-5 1600-M5E-SN-I) 150 130 100

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High density patching favours new patch cords

With the increase in density in Data Centres patching becomes an operational challenge. Initial patching starts orderly, but frequent moves/changes and adds result in less organised patching. Rules for bend radius for patch cords are not always respected resulting in increased risk for application interruption. Patch cords with reduced bend radius reduce the risk of down time. Easy to install patch cords without preferential bending and smaller patch cords are required for the dense cross connects.

Slimflex patch cords

• Bend radius reduced by 75 % to 7,5 mm.

• Less risk for application interruption

• Small round cable with a diameter of 2.6 mm

• Space required reduced by 30 %

• Less influence on cooling

• No preferential bending

• Low loss performance of 0.3 dB to increase headroom in channel and secure applications

Improved patch cord management and access

with Slimflex patch cords

With a uniboot connector and round patch cord instead of a duplex connector on a traditional zipcord the patch cord management is improved. The complexity of patching in high density areas is reduced.

LANmark-OF Slimflex Patch Cords

Reduced attenuation for small bends

With the introduction of an advanced sheating material and fibre the attenuation loss for the Slimflex patchcord has been reduced by 90 % for small bends. This significantly lowers the risk for system failure and improves overall margin.

0.5 0.4 0.3 0.2 0.1 0 Attenuation (dB/turn) 0.6 0.7 Traditional fibre Bend insensitive fibre 0.8

Bend radius (mm)

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Frequent adds and changes put pressure on rules for bend radius and proper installation.  This leads to short turns and bends, smaller than the allowed bend radius (see examples below). Channel loss increases and results unexpectedly in interruption of important applications. 2.5 2 1.5 1 0.5 0 Limit 10G Ethernet

traditional patch cord

Attenuation (dB)

3 3.5

Slimflex patch cord

Attenuation due to 1 bend

Connector loss

Attenuation due to length

System failure

System protected

Reduced risk for system failure

Special designed more robust patch cords with lower bend radius will reduce risk for downtime significantly.

Slimflex

The small bend radius of Slimflex results in additional system margin and prevents applications from failure.

Reduced risk with Slimflex Patch Cords

Patching... an operational challenge

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Nexans Cabling Solutions

Alsembergsesteenweg 2, b3 - B-1501 Buizingen Tel: +32 (0)2 363 38 00 - Fax: +32 (0)2 365 09 99

Nexans Cabling Solutions UK and Intelligent Enterprise Solutions Competence Centre 2 Faraday Office Park - Faraday Road - Basingstoke - Hampshire RG24 8QQ

Tel: +44 (0)1256 486640 - Fax: +44 (0)1256 486650

www.nexans.com/LANsystems - [email protected]

© Nexans Cabling Solutions. All rights reser

ved. LANmark, LANsense and GG45 are registered trademarks of Ne

xans. Release date: April 2012.

About Nexans

With energy as the basis of its development, Nexans, worldwide leading expert in the cable industry, offers an extensive range of cables and cabling systems. The Group is a global player in the infrastructure,

industry, building and Local Area Network markets. Nexans addresses a series of market segments: from energy, transport and telecom networks to shipbuilding, oil and gas, nuclear power, automotives, electronics,

aeronautics, material handling and automation.

Nexans is a responsible industrial company that regards sustainable development as integral to its global and operational strategy. Continuous innovation in products, solutions and services, employee development

and engagement, and the introduction of safe industrial processes with limited environmental impact are among the key initiatives that place Nexans at the core of a sustainable future.

With an industrial presence in 40 countries and commercial activities worldwide, Nexans employs 23,700 people and had sales in 2010 of more than 6 billion euros. Nexans is listed on NYSE Euronext Paris,

compartment A. For more information, please consult www.nexans.com or http://www.nexans.mobi In the field of LAN Cabling Systems, Nexans Cabling Solutions offer a complete range of products and value added services providing improved reliability and reduced cost of ownership for Network Managers,

together with faster installation times for installers.

In addition to LANmark brand cabling systems, Nexans also specialises in LANsense Intelligent Infrastructure Management (IIM) products including Environmental Monitoring and Access Control (EMAC) devices. Nexans offers an unrivalled choice of LAN infrastructure solutions to a global customer based through an

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