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Applications of Lean

Principles to Pre and

Post-Award Management of

Sponsored Projects

Presented by: Jennifer Foley, CRA

(2)

Presenta(on  Objec(ves

•  Provide  introduc-on  and  overview  of  Lean  and   Six  Sigma  principles  

•  Provide  brief  overview  of  NIH  roadmap  for   clinical  research  

•  Provide  overview  of  Clinical  Transla-onal   Research  

(3)

Objec(ves  Con(nued

•  Discuss  a  case  study  on  applying  Lean  Principles   to  clinical  and  transla-onal  research  

•  Extrapolate  and  apply  Lean  Principles  to  

financial  management  of  sponsored  awards:    

•  Proposal  Development,  Sub  Recipient  Monitoring,   Monthly  Reconcilia-on,  Clinical  Trial  Contrac-ng  

(4)

A  Day  In  the  Life  of  a  Research  Administrator

•  Mee-ngs,  emailing,  training,  benchmarking,   tex-ng,  reviewing,  social  networking,  signing,   configuring,  applying,  mentoring,  

troubleshoo-ng,  problem  solving,  consul-ng,   consoling,  studying…  

•  And  maybe  a  lunch  now  and  then…  

•  Research  Administrator  or  Firefighter?    

(5)

The  Perfect  Job

•  Mo-vate  and  treat  individuals  with  respect  and   dignity  

•  Immediate  response  to  ques-ons  and  issues  

•  Work  delivered  error-­‐free  and  delivered  on-­‐-me   •  Profitable  

•  Minimal  waste  (ex.  email,  approval  signatures)   •  Informa-on  communicated  in  just  the  right  

amount  

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What  Do  Those  Concepts  

Provide?

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Who  Recognizes  the  Value?

•  You  

•  Your  supervisor   •  Senior  leadership  

•  Your  customers  (faculty,  suboordinates,  other   staff/colleagues)  

•  Your  friends   •  Your  family   •  Your  pets  

(8)

What  Is  LEAN?

•  Tools  and  methods  to:  

•  eliminate  waste   •  improve  efficiency     •  determine  value  

•  Originally  applied  to  the  manufacturing  industry   to  eliminate  wated  -me  and  resources  in  

processes  

•  less  -me  and  effort   •  less  space  

•  less  investment  in  non-­‐salary  costs,  ex.  IT,  tools,   consul-ng  

(9)

Lean  Tools:  New  or  déjà  vu?

•  Value  Stream  Mapping   •  Five  S  

•  Bo]leneck  Analysis  

•  Key  Performance  Indicator  (KPI)   •  Just  In  Time  (JIT)  

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Brief  History  of  Lean

•  Documented  as  far  back  as  Benjamin  Franklin’s   -me  

•  Frank  Gilbreth,  Frederick  Winslow  Taylor,  Henry   Ford  

•  Named  by  John  Krafcik  in  “Triumph  of  the  Lean   Produc-on  System”;  approach  credited  to  Taiichi   Ohno  and  Eiji  Toyoda  for  The  Toyota  Way  1  

(11)

Types  of  Waste

•  Waste:  something  that  does  not  add  value  from   a  customer’s  viewpoint  

•  Includes  defec-ve  or  error-­‐ridden  products,   things  wai-ng  in  queue,  delayed,  etc.  

•  Original  seven  muda:  transport,  inventory,   mo-on,  wai-ng,  overproduc-on,  over-­‐

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Back  to  the  Perfect  Job

•  “Lean  implementa-on  is…focused  on  gehng  the   right  things  to  the  right  place  at  the  right  -me  in   the  right  quan-ty  to  achieve  perfect  work  flow,   while  minimizing  waste  and  being  flexible  and   able  to  change.”3  

•  While  Lean  focuses  on  elimina-ng  waste  to   ul-mately  benefit  the  customer,  one  could  

extrapolate  a  major  secondary  benefit  is  adding   value  to  employees  

(13)

Cri(cisms  and  Concerns

•  Lean  requires  buy-­‐in  all  the  way  to  the  top:  it  is  a  culture  

•  Lifestyle  change  –  not  an  individual  process  change  

•  Management  focuses  too  much  on  tools  and  subsets  of   processes  that  affect  their  areas,  not  thinking  of  the  

larger  process  affec-ng  the  organiza-on  

•  Management  olen  not  consul-ng  with  those  who   actually  perform  the  processes  before  implemen-ng   change  

•  Short  lived  –  li]le  follow-­‐through  or  con-nued   commitment  

(14)

Concepts  of  Six  Sigma

•  Also  intended  to  improve  the  efficiency  of   products  and  processes  

•  Relies  on  sta-s-cal  methods  to  compliment  and   reduce  product  and  process  varia-ons  

•  Eliminate  defects  efficiency  and  prevent  them   from  re-­‐occurring  

•  Defect:  a  product  that  does  not  conform  to  the   standards  or  sa-sfac-on  of  the  customer  

•  Ideally  would  lead  to  improved  profits,  

(15)

Concepts  of  Six  Sigma  cont’d

•  Current  movement  fueled  by  its  success  at  large   companies  such  as  Motorola,  General  Electric,   Sony,  and  Allied  Signal3  

•  It  is  a  con-nuous  process  

•  Inspired  by  Deming’s  Plan-­‐Do-­‐Check-­‐Act4  

•  DMAIC  or  DMADV  

•  Training  and  cer-fica-on:  receive  a  “belt  status”   based  on  level  of  cer-fica-on,  ex.  black  belt  

•  Cri-cism:  use  of  consultants,  focus  too  narrow,   no  room  for  crea-vity5  

(16)

Applica(ons  of  Lean  Six  Sigma

•  Complimentary  disciplines:  improve  processes   and  decrease  waste  AND  focus  on  varia-on  and   design6  

•  Use  both  to  increase  efficiency  and  grow  

•  Originally  applied  to  manufacturing  industry   •  Now  healthcare  and  other  industries  

•  Back  to  the  perfect  job:  increase  sa-sfac-on,   reduce  errors,  and  save  money  by  improving   processes  

(17)

Total  Quality  Management

•  Use  of  Total  Quality  Management  and  

Con-nuous  Quality  Improvement  (TQM  and   CQI);  precursor  processes  to  Lean  Six  Sigma   implementa-on  

•  Focus  on  improving  processes  to  increase   pa-ent  sa-sfac-on  

(18)

Lean  Six  Sigma  and  Healthcare

•  According  to  a  USA  Today  ar-cle,  “Each  of  the   na-on’s  5,700  hospitals  must  cut  $2.6  million  a   year  on  average  in  costs  in  the  next  10  years  to   meet  the  demands  of  President  Obama’s  

proposed  health  care  reform,  a  daun-ng  task   when  half  of  those  hospitals  lose  money.”7  

(19)

Lean  Six  Sigma  and  Healthcare

•  Lean  Six  Sigma  improves  on  TQM/CQI  by  making   deliverables  “more  discreet  and  measureable,   retaining  a  strong  customer  (rather  than  

organiza-onal)  focus,  quan-fying  results,  and   a]emp-ng  to  deliver  specific  quality  

improvements  within  a  designated  -meframe.”8  

•  Areas  improving  pa-ent  outcomes:  surgery,  

pharmacy,  blood  bank,  transcrip-on,  billing,  etc.  

•  Lower  costs,  decrease  medical  errors,  decrease  

waste  (-me,  labor,  supplies,  space),  manage  chronic   disease  

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Lean  Six  Sigma  and  Healthcare

•  Organiza-ons  travel  on  two  interdependent   paths:  culture  and  systems  pathways  

•  Systems:  value  stream  mapping  and  implementa-on   and  review  

•  Culture:  training,  implementa-on,  and  respect  

•  “…puts  quality  improvement  tools  in  the  hands   of  frontline  providers,  who  are  familiar  with  the   inefficiencies  and  hazards  facing  their  pa-ents,   so  that  they  can  be  catalysts  for  organiza-onal   change.”9  

(21)

Lean  Six  Sigma  and  Healthcare

•  Challenges:    

•  Providing  cost-­‐effec-ve,  high-­‐quality  healthcare   •  Obtaining  staff  and  physician  buy-­‐in  

•  Senior  management  understanding  concepts  and   receiving  appropriate  training  

(22)

NIH  Roadmap

•  “The  Na-onal  Ins-tutes  of  Health  (NIH)  engaged   in  a  series  of  ini-a-ves  collec-vely  known  as  the   ‘NIH  Roadmap  for  Medical  Research’  

h]p://nihroadmap.nih.gov  that  promote  clinical   and  transla-onal  inves-ga-on  and  aim  to  

improve  health  and  prevent  disease.  The  CTSA   consor-um  was  envisioned  as  a  Na-onal  Center   for  Research  Resources  (NCRR)  program  that  

drew  on  the  NIH  Roadmap  ini-a-ve  to  re-­‐

engineer  the  clinical  and  transla-onal  research   enterprise.”10  

(23)

CTSA  Consor(um  Vision

•  “The  vision  for  the  Clinical  and  Transla-onal   Science  Award  (CTSA)  program  is  to  improve  

human  health  by  transforming  the  research  and   training  environment  to  enhance  the  efficiency   and  quality  of  clinical  and  transla-onal  

research.”11  

(24)

CTSA  Consor(um  Goal

•  “A  major  goal  of  the  CTSA  ini-a-ve  is  to  create   an    environment  that  will  overcome  challenges   and  impediments  to  clinical  and  transla-onal   science.  The  consor-um  works  towards  

adop-ng  and  implemen-ng  agreed-­‐on  best   prac-ces,  policies,  procedures,  and  other  

measures  to  advance  collabora-ve  clinical  and   transla-onal  research  while  reducing  burdens   on  individual  inves-gators.”12  

(25)

Clinical  Transla(onal  Research

•  “Clinical  Research  comprises  studies  and  trials  in  human   subjects  mee-ng  the  NIH  defini-on  in  the  PHS  398  

instruc-ons.      

•  “Transla-onal  research  includes  two  areas  of   transla-on.    

•  One  is  the  process  of  applying  discoveries  generated  during   research  in  the  laboratory,  and  in  preclinical  studies,  to  the   development  of  trials  and  studies  in  humans.    

•  The  second  area  of  transla-on  concerns  research  aimed  at   enhancing  the  adop-on  of  best  prac-ces  in  the  community.   Cost-­‐effec-veness  of  preven-on  and  treatment  strategies  is   also  an  important  part  of  transla-onal  science.”13  

(26)

Phases  of  Transla(onal  Research

•  T1:  Applies  new  knowledge  generated  in  the   laboratory  to  new  methods  that  can  be  tested   on  humans.  

•  T2:  Takes  the  results  of  the  above  human  

studies  and  refines  them  for  use  in  daily  clinical   prac-ce.  

•  T3:  Takes  these  prac-ces  beyond  the  academic   health  clinic  and  into  the  community.  

•  T4:  Evaluates  the  outcomes  from  the  above   steps  and  provides  feedback.  

(27)

Prac(cal  Applica(ons  to  Clinical  

Transla(onal  Research

•  Lean  Six  Sigma  “imported  from  the  industrial   environment,  can  be  applied  to  help  

systemically  analyze  and  improve  the  array  of   process  steps  involved  in  most  clinical  

transla-onal  research  projects”15  

•  University  of  Virginia,  A  systems  approach  to  the  

promo4on  and  implementa4on  of  medical  

transla4onal  research  at  the  University  of  Virginia16  

•  University  of  Ohio,  The  Applicability  of  Lean  and  Six  

(28)

Prac(cal  Applica(ons  to  Research  

Administra(on

•  Can  you  think  of  a  process  at  your  ins-tu-on   that  could  benefit  from  Lean  Six  Sigma?  

•  IRB  protocol  review  and  approval   •  Clinical  trial  invoicing  and  payment   •  Inves-ga-onal  new  drug  applica-ons   •  Patent  filing  

•  Sharing  of  data  or  specimen  banks  with  external   en--es/ins-tu-ons  

•  Distribu-on  of  informa-on  on  processes  and   procedures  by  the  ins-tu-on  

•  Recharge  rate  development    

(29)

The  Office  Environment

•  Individualized  Work?   •  Informa-on  Accessible?   •  Processes  Not  Linked?   •  Work  piling  up?  

•  Staffing  mee-ng  demand?   •  Unused  crea-vity?  

•  If  yes  to  all,  it  is  not  a  Lean  office   •  Refer  back  to  Slide  4…  

(30)

Exercise

•  Think  of  a  pre  or  post-­‐award  process  at  your   ins-tu-on  that  is  inefficient,  bureaucra-c,   wasteful.  

•  What  is  the  product?  

•  Who  are  your  customers?  

•  What  are  the  steps  in  the  process?   •  What  is  the  waste?  

(31)

Value  Stream  Mapping

•  What  is  the  end  result  of  a  process?    Ex.   submission  of  proposal  without  errors  

•  How  do  we  make  that  happen?  Ex.  Set-­‐up  of   award  aler  receiving  NoGA  

•  Receive  NoGA   •  Read  NoGA   •  Rebudget  

•  Submit  Budget  for  Signatures   •  Etc!  

(32)

Value  Stream  Mapping

•  Iden-fy  processes  that  add  or  decrease  value   •  Determine  how  to  remove  wasteful  processes   •  Who  are  the  people  involved?    Is  there  

coverage?  Is  only  one  person  responsible?     (Bo]leneck  analysis  opportunity)  

(33)

Exercise

•  Business  Process  Mapping  

•  Demonstra-on:  Making  Breakfast  

•  Value  Stream  Mapping  

•  Exercise  for  Audience:  Cooking  bacon,  eggs,  toast  

•  Business  Process  Mapping  

•  Demonstra-on:  Proposal  Development  (YIKES!)  

•  Value  Stream  Mapping  

(34)

Exercise

•  Bo]leneck  Analysis  

•  Demonstra-on:  Sub-­‐Contract  Ini-a-on  

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References

1.  Lean  manufacturing.  (n.d.).  In  Wikipedia.  Retrieved  January  24,  2015,  from  h]p://en.wikipedia.org/wiki/ Lean_manufacturing  

2.  Lean  manufacturing.  (n.d.).  In  Wikipedia.  Retrieved  January  24,  2015,  from  h]p://en.wikipedia.org/wiki/ Lean_manufacturing  

3.  Lean  manufacturing  –  Process  Quality  Associates,  Inc.    Process  Quality  Associates,  Inc.  Retrieved  January  24,   2015,  from  h]p://www.pqa.net/ProdServices/leanmfg/lean.html  

4.  Six  Sigma,  (n.d.)  In  Wikipedia.    Retrieved  January  31,  2015,  from  h]p://en.wikipedia.org/wiki/ Six_Sigma#cite_note-­‐juran-­‐9  

5.  Six  Sigma,  (n.d.)  In  Wikipedia.    Retrieved  January  31,  2015,  from  h]p://en.wikipedia.org/wiki/ Six_Sigma#cite_note-­‐juran-­‐9  

6.  Six  Sigma,  (n.d.)  In  Wikipedia.    Retrieved  January  31,  2015,  from  h]p://en.wikipedia.org/wiki/ Six_Sigma#cite_note-­‐juran-­‐9  

7.  Kyle,  L.  (2009,  September  9).  Hospital  CEOs  manage  staff  -me,  inventory  to  cut  costs.  USA  Today.  Retrieved   January  31,  2015,  from  h]p://usatoday30.usatoday.com/news/health/2009-­‐09-­‐09-­‐saving-­‐money-­‐

hospitals_N.htm  

8.  Schweikhart  SA,  Dembe  AE.  The  applicability  of  lean  and  six  sigma  techniques  to  clinical  and  transla-onal   research.  American  Federa4on  for  Medical  Research.  2009;  57(7):748-­‐755.  

9.  What  is  Lean  Sigma?  (n.d.).  Retrieved  January  31,  2015,  from  h]p://www.hopkinsmedicine.org/ innova-on_quality_pa-ent_care/areas_exper-se/lean_sigma/about/  

(37)

References  cont’d

10.  Clinical  and  Transla-onal  Science  Awards  (CTSA)  Consor-um  Governance  Working  Document.  (2011).  

2011.6.16,  1-­‐22.  Retrieved  January  31,  2015,  from  h]ps://www.ctsacentral.org/documents/

CTSA_Governance_Manual.pdf  

11.  Clinical  and  Transla-onal  Science  Awards  (CTSA)  Consor-um  Governance  Working  Document.  (2011).  

2011.6.16,  1-­‐22.  Retrieved  January  31,  2015,  from  h]ps://www.ctsacentral.org/documents/

CTSA_Governance_Manual.pdf  

12.  Clinical  and  Transla-onal  Science  Awards  (CTSA)  Consor-um  Governance  Working  Document.  (2011).  

2011.6.16,  1-­‐22.  Retrieved  January  31,  2015,  from  h]ps://www.ctsacentral.org/documents/

CTSA_Governance_Manual.pdf  

13.  Na-onal  Ins-tutes  of  Health  (NIH).    Ins-tu-onal  Clinical  and  Transla-onal  Science  Award  [NIH  Request  for   Applica-ons,  Number:  RFA-­‐RM-­‐09-­‐004  Web  site].  Available  at:  h]p://grants.nih.gov/grants/guide/rfa-­‐files/ RFA-­‐RM-­‐09-­‐004.html.    Accessed  January  31,  2015.  

14.  What  is  transla-onal  research?  (n.d.).  Retrieved  January  31,  2015,  from  h]ps://ctsi.mcw.edu/community/ what-­‐is-­‐transla-onal-­‐research/  

15.  Schweikhart  SA,  Dembe  AE.  The  applicability  of  lean  and  six  sigma  techniques  to  clinical  and  transla-onal   research.  American  Federa4on  for  Medical  Research.  2009;  57(7):748-­‐755.  

16.  Ablowitz  JL,  Calhoun  TD,  Farmer  MR,  et  al.  A  systems  approach  to  the  promo-on  and  implementa-on  of   medical  transla-onal  research  at  the  University  of  Virginia.    Systems  and  Informa4on  Engineering  Design  

Symposium  2008;  25:210-­‐215.  

17.  Schweikhart  SA,  Dembe  AE.  The  applicability  of  lean  and  six  sigma  techniques  to  clinical  and  transla-onal   research.  American  Federa4on  for  Medical  Research.  2009;  57(7):748-­‐755.  

References

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