Applications of Lean
Principles to Pre and
Post-Award Management of
Sponsored Projects
Presented by: Jennifer Foley, CRA
Presenta(on Objec(ves
• Provide introduc-on and overview of Lean and Six Sigma principles
• Provide brief overview of NIH roadmap for clinical research
• Provide overview of Clinical Transla-onal Research
Objec(ves Con(nued
• Discuss a case study on applying Lean Principles to clinical and transla-onal research
• Extrapolate and apply Lean Principles to
financial management of sponsored awards:
• Proposal Development, Sub Recipient Monitoring, Monthly Reconcilia-on, Clinical Trial Contrac-ng
A Day In the Life of a Research Administrator
• Mee-ngs, emailing, training, benchmarking, tex-ng, reviewing, social networking, signing, configuring, applying, mentoring,
troubleshoo-ng, problem solving, consul-ng, consoling, studying…
• And maybe a lunch now and then…
• Research Administrator or Firefighter?
The Perfect Job
• Mo-vate and treat individuals with respect and dignity
• Immediate response to ques-ons and issues
• Work delivered error-‐free and delivered on-‐-me • Profitable
• Minimal waste (ex. email, approval signatures) • Informa-on communicated in just the right
amount
What Do Those Concepts
Provide?
Who Recognizes the Value?
• You
• Your supervisor • Senior leadership
• Your customers (faculty, suboordinates, other staff/colleagues)
• Your friends • Your family • Your pets
What Is LEAN?
• Tools and methods to:
• eliminate waste • improve efficiency • determine value
• Originally applied to the manufacturing industry to eliminate wated -me and resources in
processes
• less -me and effort • less space
• less investment in non-‐salary costs, ex. IT, tools, consul-ng
Lean Tools: New or déjà vu?
• Value Stream Mapping • Five S
• Bo]leneck Analysis
• Key Performance Indicator (KPI) • Just In Time (JIT)
Brief History of Lean
• Documented as far back as Benjamin Franklin’s -me
• Frank Gilbreth, Frederick Winslow Taylor, Henry Ford
• Named by John Krafcik in “Triumph of the Lean Produc-on System”; approach credited to Taiichi Ohno and Eiji Toyoda for The Toyota Way 1
Types of Waste
• Waste: something that does not add value from a customer’s viewpoint
• Includes defec-ve or error-‐ridden products, things wai-ng in queue, delayed, etc.
• Original seven muda: transport, inventory, mo-on, wai-ng, overproduc-on, over-‐
Back to the Perfect Job
• “Lean implementa-on is…focused on gehng the right things to the right place at the right -me in the right quan-ty to achieve perfect work flow, while minimizing waste and being flexible and able to change.”3
• While Lean focuses on elimina-ng waste to ul-mately benefit the customer, one could
extrapolate a major secondary benefit is adding value to employees
Cri(cisms and Concerns
• Lean requires buy-‐in all the way to the top: it is a culture
• Lifestyle change – not an individual process change
• Management focuses too much on tools and subsets of processes that affect their areas, not thinking of the
larger process affec-ng the organiza-on
• Management olen not consul-ng with those who actually perform the processes before implemen-ng change
• Short lived – li]le follow-‐through or con-nued commitment
Concepts of Six Sigma
• Also intended to improve the efficiency of products and processes
• Relies on sta-s-cal methods to compliment and reduce product and process varia-ons
• Eliminate defects efficiency and prevent them from re-‐occurring
• Defect: a product that does not conform to the standards or sa-sfac-on of the customer
• Ideally would lead to improved profits,
Concepts of Six Sigma cont’d
• Current movement fueled by its success at large companies such as Motorola, General Electric, Sony, and Allied Signal3
• It is a con-nuous process
• Inspired by Deming’s Plan-‐Do-‐Check-‐Act4
• DMAIC or DMADV
• Training and cer-fica-on: receive a “belt status” based on level of cer-fica-on, ex. black belt
• Cri-cism: use of consultants, focus too narrow, no room for crea-vity5
Applica(ons of Lean Six Sigma
• Complimentary disciplines: improve processes and decrease waste AND focus on varia-on and design6
• Use both to increase efficiency and grow
• Originally applied to manufacturing industry • Now healthcare and other industries
• Back to the perfect job: increase sa-sfac-on, reduce errors, and save money by improving processes
Total Quality Management
• Use of Total Quality Management and
Con-nuous Quality Improvement (TQM and CQI); precursor processes to Lean Six Sigma implementa-on
• Focus on improving processes to increase pa-ent sa-sfac-on
Lean Six Sigma and Healthcare
• According to a USA Today ar-cle, “Each of the na-on’s 5,700 hospitals must cut $2.6 million a year on average in costs in the next 10 years to meet the demands of President Obama’s
proposed health care reform, a daun-ng task when half of those hospitals lose money.”7
Lean Six Sigma and Healthcare
• Lean Six Sigma improves on TQM/CQI by making deliverables “more discreet and measureable, retaining a strong customer (rather than
organiza-onal) focus, quan-fying results, and a]emp-ng to deliver specific quality
improvements within a designated -meframe.”8
• Areas improving pa-ent outcomes: surgery,
pharmacy, blood bank, transcrip-on, billing, etc.
• Lower costs, decrease medical errors, decrease
waste (-me, labor, supplies, space), manage chronic disease
Lean Six Sigma and Healthcare
• Organiza-ons travel on two interdependent paths: culture and systems pathways
• Systems: value stream mapping and implementa-on and review
• Culture: training, implementa-on, and respect
• “…puts quality improvement tools in the hands of frontline providers, who are familiar with the inefficiencies and hazards facing their pa-ents, so that they can be catalysts for organiza-onal change.”9
Lean Six Sigma and Healthcare
• Challenges:
• Providing cost-‐effec-ve, high-‐quality healthcare • Obtaining staff and physician buy-‐in
• Senior management understanding concepts and receiving appropriate training
NIH Roadmap
• “The Na-onal Ins-tutes of Health (NIH) engaged in a series of ini-a-ves collec-vely known as the ‘NIH Roadmap for Medical Research’
h]p://nihroadmap.nih.gov that promote clinical and transla-onal inves-ga-on and aim to
improve health and prevent disease. The CTSA consor-um was envisioned as a Na-onal Center for Research Resources (NCRR) program that
drew on the NIH Roadmap ini-a-ve to re-‐
engineer the clinical and transla-onal research enterprise.”10
CTSA Consor(um Vision
• “The vision for the Clinical and Transla-onal Science Award (CTSA) program is to improve
human health by transforming the research and training environment to enhance the efficiency and quality of clinical and transla-onal
research.”11
CTSA Consor(um Goal
• “A major goal of the CTSA ini-a-ve is to create an environment that will overcome challenges and impediments to clinical and transla-onal science. The consor-um works towards
adop-ng and implemen-ng agreed-‐on best prac-ces, policies, procedures, and other
measures to advance collabora-ve clinical and transla-onal research while reducing burdens on individual inves-gators.”12
Clinical Transla(onal Research
• “Clinical Research comprises studies and trials in human subjects mee-ng the NIH defini-on in the PHS 398
instruc-ons.
• “Transla-onal research includes two areas of transla-on.
• One is the process of applying discoveries generated during research in the laboratory, and in preclinical studies, to the development of trials and studies in humans.
• The second area of transla-on concerns research aimed at enhancing the adop-on of best prac-ces in the community. Cost-‐effec-veness of preven-on and treatment strategies is also an important part of transla-onal science.”13
Phases of Transla(onal Research
• T1: Applies new knowledge generated in the laboratory to new methods that can be tested on humans.
• T2: Takes the results of the above human
studies and refines them for use in daily clinical prac-ce.
• T3: Takes these prac-ces beyond the academic health clinic and into the community.
• T4: Evaluates the outcomes from the above steps and provides feedback.
Prac(cal Applica(ons to Clinical
Transla(onal Research
• Lean Six Sigma “imported from the industrial environment, can be applied to help
systemically analyze and improve the array of process steps involved in most clinical
transla-onal research projects”15
• University of Virginia, A systems approach to the
promo4on and implementa4on of medical
transla4onal research at the University of Virginia16
• University of Ohio, The Applicability of Lean and Six
Prac(cal Applica(ons to Research
Administra(on
• Can you think of a process at your ins-tu-on that could benefit from Lean Six Sigma?
• IRB protocol review and approval • Clinical trial invoicing and payment • Inves-ga-onal new drug applica-ons • Patent filing
• Sharing of data or specimen banks with external en--es/ins-tu-ons
• Distribu-on of informa-on on processes and procedures by the ins-tu-on
• Recharge rate development
The Office Environment
• Individualized Work? • Informa-on Accessible? • Processes Not Linked? • Work piling up?
• Staffing mee-ng demand? • Unused crea-vity?
• If yes to all, it is not a Lean office • Refer back to Slide 4…
Exercise
• Think of a pre or post-‐award process at your ins-tu-on that is inefficient, bureaucra-c, wasteful.
• What is the product?
• Who are your customers?
• What are the steps in the process? • What is the waste?
Value Stream Mapping
• What is the end result of a process? Ex. submission of proposal without errors
• How do we make that happen? Ex. Set-‐up of award aler receiving NoGA
• Receive NoGA • Read NoGA • Rebudget
• Submit Budget for Signatures • Etc!
Value Stream Mapping
• Iden-fy processes that add or decrease value • Determine how to remove wasteful processes • Who are the people involved? Is there
coverage? Is only one person responsible? (Bo]leneck analysis opportunity)
Exercise
• Business Process Mapping
• Demonstra-on: Making Breakfast
• Value Stream Mapping
• Exercise for Audience: Cooking bacon, eggs, toast
• Business Process Mapping
• Demonstra-on: Proposal Development (YIKES!)
• Value Stream Mapping
Exercise
• Bo]leneck Analysis
• Demonstra-on: Sub-‐Contract Ini-a-on
References
1. Lean manufacturing. (n.d.). In Wikipedia. Retrieved January 24, 2015, from h]p://en.wikipedia.org/wiki/ Lean_manufacturing
2. Lean manufacturing. (n.d.). In Wikipedia. Retrieved January 24, 2015, from h]p://en.wikipedia.org/wiki/ Lean_manufacturing
3. Lean manufacturing – Process Quality Associates, Inc. Process Quality Associates, Inc. Retrieved January 24, 2015, from h]p://www.pqa.net/ProdServices/leanmfg/lean.html
4. Six Sigma, (n.d.) In Wikipedia. Retrieved January 31, 2015, from h]p://en.wikipedia.org/wiki/ Six_Sigma#cite_note-‐juran-‐9
5. Six Sigma, (n.d.) In Wikipedia. Retrieved January 31, 2015, from h]p://en.wikipedia.org/wiki/ Six_Sigma#cite_note-‐juran-‐9
6. Six Sigma, (n.d.) In Wikipedia. Retrieved January 31, 2015, from h]p://en.wikipedia.org/wiki/ Six_Sigma#cite_note-‐juran-‐9
7. Kyle, L. (2009, September 9). Hospital CEOs manage staff -me, inventory to cut costs. USA Today. Retrieved January 31, 2015, from h]p://usatoday30.usatoday.com/news/health/2009-‐09-‐09-‐saving-‐money-‐
hospitals_N.htm
8. Schweikhart SA, Dembe AE. The applicability of lean and six sigma techniques to clinical and transla-onal research. American Federa4on for Medical Research. 2009; 57(7):748-‐755.
9. What is Lean Sigma? (n.d.). Retrieved January 31, 2015, from h]p://www.hopkinsmedicine.org/ innova-on_quality_pa-ent_care/areas_exper-se/lean_sigma/about/
References cont’d
10. Clinical and Transla-onal Science Awards (CTSA) Consor-um Governance Working Document. (2011).
2011.6.16, 1-‐22. Retrieved January 31, 2015, from h]ps://www.ctsacentral.org/documents/
CTSA_Governance_Manual.pdf
11. Clinical and Transla-onal Science Awards (CTSA) Consor-um Governance Working Document. (2011).
2011.6.16, 1-‐22. Retrieved January 31, 2015, from h]ps://www.ctsacentral.org/documents/
CTSA_Governance_Manual.pdf
12. Clinical and Transla-onal Science Awards (CTSA) Consor-um Governance Working Document. (2011).
2011.6.16, 1-‐22. Retrieved January 31, 2015, from h]ps://www.ctsacentral.org/documents/
CTSA_Governance_Manual.pdf
13. Na-onal Ins-tutes of Health (NIH). Ins-tu-onal Clinical and Transla-onal Science Award [NIH Request for Applica-ons, Number: RFA-‐RM-‐09-‐004 Web site]. Available at: h]p://grants.nih.gov/grants/guide/rfa-‐files/ RFA-‐RM-‐09-‐004.html. Accessed January 31, 2015.
14. What is transla-onal research? (n.d.). Retrieved January 31, 2015, from h]ps://ctsi.mcw.edu/community/ what-‐is-‐transla-onal-‐research/
15. Schweikhart SA, Dembe AE. The applicability of lean and six sigma techniques to clinical and transla-onal research. American Federa4on for Medical Research. 2009; 57(7):748-‐755.
16. Ablowitz JL, Calhoun TD, Farmer MR, et al. A systems approach to the promo-on and implementa-on of medical transla-onal research at the University of Virginia. Systems and Informa4on Engineering Design
Symposium 2008; 25:210-‐215.
17. Schweikhart SA, Dembe AE. The applicability of lean and six sigma techniques to clinical and transla-onal research. American Federa4on for Medical Research. 2009; 57(7):748-‐755.