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(1)

Grove Manitowoc National Crane Potain

GMK 5

EKS 3 Review

(2)

EKS3 Front/Rear Panel

EKS 3

n

o

ft

n

o

ft

ft

n

o

%

n

o

ft

ft

k lbs

max

n

o

n=

II

I

t

Front Face

H

e

rs

te

ll

e

rk

e

nn

z

e

ic

he

n

UE

He

rs

te

lld

a

tu

m

0 6 9 6

T

y

pen

bezei

c

h

u

n

g

Ze

ntr

aleinh

eit

EKS

3

L

fd

.

N

u

mme

r

2 5

1

T

e

il

e

-N

u

m

m

e

r/A

n

d

e

run

g

s

in

d

e

x

P

ru

fs

te

mp

e

l

/-D

a

tum

23

1

4

82

9

03

.05

.96

UM

H4

-X5

-X10

-X2

-X1

-X3

-X4

-X11

F3

F2

F1

1.25A MT

BUS B

1.25A MT

BUS A

3.15A MT

Rear Face

(3)

EKS 3

n

o

ft

n

o

ft

ft

n

o

%

n

o

ft

ft

k lbs

max

n

o

n=

II

I

t

• Telescope Extend %

• Information Display

• Outrigger Configuration

• Counterweight, Reeving

and Configuration Code

• SLI Shutdown and Warning

Indicators

• Extension/Jib Indicators

• Load Status

(4)

• Error Warning Selector

• Tip Height Limit Preset

(under development not in use)

• Slewing Angle & Warning

(Also known as Swing Angle)

• Boom Angle Preset

• Active Hoist

• Boom Angle Display

• Load Radius Display

EKS 3

n

o

ft

n

o

ft

ft

n

o

%

n

o

ft

ft

k lbs

max

n

o

n=

II

I

t

(5)

• Boom Length Display

• Tip Height Display

• Lattice Angle Input

• Percent Utilization

• Information

(not active)

• #1 Piston Side Pressure

• #2 Rod Side Pressure

• #3 Future Function

EKS 3

n

o

ft

n

o

ft

ft

n

o

%

n

o

ft

ft

k lbs

max

n

o

n=

II

I

t

(6)

• EKS Override Lockout Key

• F1 Function

(not active)

• F2 Function

(not active)

• Numerical Input Pad 0-9

• Confirm Entry KeySelect

Function Key

• Panel Dimmer Sensor

EKS 3

n

o

ft

n

o

ft

ft

n

o

%

n

o

ft

ft

k lbs

max

n

o

n=

II

I

t

(7)

EKS3 Rear Panel Connections

H

e

rs

te

ll

e

rk

e

nn

z

e

ic

he

n

UE

He

rs

te

lld

a

tu

m

0 6 9 6

T

y

pen

bezei

c

h

u

n

g

Zen

trale

inhe

it

EKS

3

L

fd

.

N

u

mme

r

2 5

1

T

e

il

e

-N

u

m

m

e

r/A

n

d

e

run

g

s

in

d

e

x

P

ru

fs

te

mp

e

l

/-D

a

tum

23

1

4

82

9

03

.05

.96

UM

H4

-X5

-X10

-X2

-X1

-X3

-X4

-X11

F3

F2

F1

1.25A MT

BUS B

1.25A MT

BUS A

3.15A MT

Rear Face

• -X2 24 Volt Digital inputs

• -X4 System Supply & Grd

• -X3 24 Volt outputs to S/S

• -F1 3.15A EKS System

• -F2 1.25A Data Bus "A"

• -F3 1.25A Data Bus "B"

(8)

EKS3 Rear Panel Connections

H

e

rs

te

ll

e

rk

e

nn

z

e

ic

he

n

UE

He

rs

te

lld

a

tu

m

0 6 9 6

T

y

pen

bezei

c

h

u

n

g

Zen

trale

inhe

it

EKS

3

L

fd

.

N

u

mme

r

2 5

1

T

e

il

e

-N

u

m

m

e

r/A

n

d

e

run

g

s

in

d

e

x

P

ru

fs

te

mp

e

l

/-D

a

tum

23

1

4

82

9

03

.05

.96

UM

H4

-X5

-X10

-X2

-X1

-X3

-X4

-X11

F3

F2

F1

1.25A MT

BUS B

1.25A MT

BUS A

3.15A MT

Rear Face

• -X1 Data Bus Connector

• -X5 Outputs From EKS

• -X10 Inputs & Outputs

• - X11 Connector

• -H4 Warning Horn

(9)

EKS

Transmitter Boards

EKS Components

(10)

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1

10,00v

KL

6-8

+

_

18-30V

100mA

BUS

Schirm

+

_

+

2,0V

1-10K

_

+

S1

+

S4

+

10V

+

S3

S2

W1

W2

W3

Kennung

X=Bruke eingebaut

Nr. W1 W2 W3

1

2 X

3 X

4 X

-5 - - X

6 X - X

7 - X X

8 X X X

UE

10V/20mV

350R

>

=

EKS Transmitter Board

External Jumpers

Identify

Different Boards

(consult chart)

CPU Data

Bus Lines

Ground for

Measurements

+2v Supply

Analog Input

Signal

- 5v Supply

+ 5v Supply

(11)

CPU Data

Bus Lines

Jumper 18 -19

Identify

Main Boom

(W1 only)

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1

10,00v

KL

6-8

+

_

18-30V

100mA

BUS

Schirm

+

_

+

2,0V

1-10K

_

+

S1

+

S4

+

10V

+

S3

S2

W1

W2

W3

Kennung

X=Bruke eingebaut

Nr. W1 W2 W3

1

2 X

3 X

4 X

-5 - - X

6 X - X

7 - X X

8 X X X

UE

10V/20mV

350R

>

=

EKS Transmitter Board #2

Main Boom

Angle

Potentiometer

Check Main Boom Angle

Potentiometer

Install Voltmeter:

“-” on pin #4 and “+” on pin #7

Measure 0

o

at 0 volts

Max Angle at +2 volts

Check Main Boom Angle

Potentiometer

Install Voltmeter:

“-” on pin #4 and “+” on pin #7

Measure 0

o

at 0 volts

(12)

Reference Boom Angle Voltages

Input to Transmitter board

Main Boom Angle

Input Voltage

0 degrees .076 VDC

5 degrees .191 VDC

10 degrees .302 VDC

15 degrees .415 VDC

20 degrees .527 VDC

25 degrees .638 VDC

30 degrees .748 VDC

35 degrees .861 VDC

40 degrees .973 VDC

45 degrees 1.085 VDC

50 degrees 1.197 VDC

55 degrees 1.310 VDC

60 degrees 1.421 VDC

65 degrees 1.531 VDC

70 degrees 1.645 VDC

75 degrees 1.755 VDC

80 degrees 1.868 VDC

82 degrees 1.916 VDC

(13)

Jumper 18 -19 & 22 -23

Identify

Tele 1 & Tele 2

(W1 and W3)

CPU Data

Bus Lines

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1

10,00v

KL

6-8

+

_

18-30V

100mA

BUS

Schirm

+

_

+

2,0V

1-10K

_

+

S1

+

S4

+

10V

+

S3

S2

W1

W2

W3

Kennung

X=Bruke eingebaut

Nr. W1 W2 W3

1

2 X

3 X

4 X

-5 - - X

6 X - X

7 - X X

8 X X X

UE

10V/20mV

350R

>

=

EKS Transmitter Board #6

Telescope

1 &2

Potentiometer

Check T1 & T2 Potentiometer

Install Voltmeter:

“-” on pin #4 and “+” on pin #7

T1 & T2 Retracted at 0 volts

(14)

CPU Data

Bus Lines

Jumper 20-21

Identify

Tele 3 & Tele 4

(W2 only)

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1

10,00v

KL

6-8

+

_

18-30V

100mA

BUS

Schirm

+

_

+

2,0V

1-10K

_

+

S1

+

S4

+

10V

+

S3

S2

W1

W2

W3

Kennung

X=Bruke eingebaut

Nr. W1 W2 W3

1

2 X

3 X

4 X

-5 - - X

6 X - X

7 - X X

8 X X X

UE

10V/20mV

350R

>

=

EKS Transmitter Board #3

Telescope

3 &4

Potentiometer

Check T3 & T4 Potentiometer

Install Voltmeter:

“-” on pin #4 and “+” on pin #7

T3 & T4 Retracted at 0 volts

(15)

CPU Data

Bus Lines

Jumper 22-23

Identify

Pressure Transducer

(Piston Side)

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1

10,00v

KL

6-8

+

_

18-30V

100mA

BUS

Schirm

+

_

+

2,0V

1-10K

_

+

S1

+

S4

+

10V

+

S3

S2

W1

W2

W3

Kennung

X=Bruke eingebaut

Nr. W1 W2 W3

1

2 X

3 X

4 X

-5 - - X

6 X - X

7 - X X

8 X X X

UE

10V/20mV

350R

>

=

EKS Transmitter Board #5

+5V

-5V

4

1

3

2

Lift Cylinder

Pressure

Transducer

(Piston Side)

Check Pressure Transducer

(Piston Side)

Install Voltmeter:

“-” on pin #4 and “+” on pin #6 for +5v

“-” on pin #4 and “+” on pin #8 for -5v

“-” on pin #6 and “+” on pin #8 for 10v

Disconnect pins 6, 7, 8 and recheck

(pins 4 & 6, 4 & 8, 6 & 8)

(16)

No Jumpers Required

Identify

Pressure Transducer

(Rod Side)

CPU Data

Bus Lines

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1

10,00v

KL

6-8

+

_

18-30V

100mA

BUS

Schirm

+

_

+

2,0V

1-10K

_

+

S1

+

S4

+

10V

+

S3

S2

W1

W2

W3

Kennung

X=Bruke eingebaut

Nr. W1 W2 W3

1

2 X

3 X

4 X

-5 - - X

6 X - X

7 - X X

8 X X X

UE

10V/20mV

350R

>

=

EKS Transmitter Board #1

+5V

-5V

4

1

3

2

Lift Cylinder

Pressure

Transducer

(Rod Side)

Check Pressure Transducer

(Rod Side)

Install Voltmeter:

“-” on pin #4 and “+” on pin #6 for +5v

“-” on pin #4 and “+” on pin #8 for -5v

“-” on pin #6 and “+” on pin #8 for 10v

Disconnect pins 6, 7, 8 and recheck

(pins 4 & 6, 4 & 8, 6 & 8)

(17)

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1

10,00v

KL

6-8

+

_

18-30V

100mA

BUS

Schirm

+

_

+

2,0V

1-10K

_

+

S1

+

S4

+

10V

+

S3

S2

W1

W2

W3

Kennung

X=Bruke eingebaut

Nr. W1 W2 W3

1

2 X

3 X

4 X

-5 - - X

6 X - X

7 - X X

8 X X X

UE

10V/20mV

350R

>

=

Check between

pins 4 & 5

for +2 vdc

Transmitter

Board

Voltage Tests

(18)

Check between

pins 4 & 6

for +5 vdc

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1

10,00v

KL

6-8

+

_

18-30V

100mA

BUS

Schirm

+

_

+

2,0V

1-10K

_

+

S1

+

S4

+

10V

+

S3

S2

W1

W2

W3

Kennung

X=Bruke eingebaut

Nr. W1 W2 W3

1

2 X

3 X

4 X

-5 - - X

6 X - X

7 - X X

8 X X X

UE

10V/20mV

350R

>

=

Transmitter

Board

Voltage Tests

(19)

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1

10,00v

KL

6-8

+

_

18-30V

100mA

BUS

Schirm

+

_

+

2,0V

1-10K

_

+

S1

+

S4

+

10V

+

S3

S2

W1

W2

W3

Kennung

X=Bruke eingebaut

Nr. W1 W2 W3

1

2 X

3 X

4 X

-5 - - X

6 X - X

7 - X X

8 X X X

UE

10V/20mV

350R

>

=

Transmitter

Board

Voltage Tests

Check between

pins 4 & 8

for -5 vdc

(20)

Signal Inputs to

Signal Inputs to

Transmitter Boards

Transmitter Boards

-A 100

+BE 630

EKS 3

n

o

ft

n

o

ft

ft

n

o

%

n

o

ft

ft

k lbs

max

n

o

n=

II

I

t

EKS 3

n

o

ft

n

o

ft

ft

n

o

%

n

o

ft

ft

k lbs

max

n

o

n=

II

I

t

-A 100

+BE 630

-A 101

+BE 600.R

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1 10,00v KL 6-8

+

_

18-30V 100mA BUS S ch irm

+

_

+

2,0V 1-10K

_

+

S1

+

S4

+

10V

+

S3 S2 W1 W2 W3 Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X -5 - - X 6 X - X 7 - X X 8 X X X U E 10V/20mV 350R > =

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1 10,00v KL 6-8

+

_

18-30V 100mA BUS S ch irm

+

_

+

2,0V 1-10K

_

+

S1

+

S4

+

10V

+

S3 S2 W1 W2 W3 Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X -5 - - X 6 X - X 7 - X X 8 X X X U E 10V/20mV 350R > =

Rod Side

Piston Side

-A 101

+BE 600.R

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1 10,00v KL 6-8

+

_

18-30V 100mA BUS S ch irm

+

_

+

2,0V 1-10K

_

+

S1

+

S4

+

10V

+

S3 S2 W1 W2 W3 Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X -5 - - X 6 X - X 7 - X X 8 X X X U E 10V/20mV 350R > =

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1 10,00v KL 6-8

+

_

18-30V 100mA BUS S ch irm

+

_

+

2,0V 1-10K

_

+

S1

+

S4

+

10V

+

S3 S2 W1 W2 W3 Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X -5 - - X 6 X - X 7 - X X 8 X X X U E 10V/20mV 350R > =

Rod Side

Piston Side

-A 104

+BE 700.G

-A 104

+BE 700.G

10

11

1

2

1

3

1

4

1

5

1

6

17

1

8

19

20

21

22

23

1

2

3

4

567

89

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

2

3

4

5

6

7

8

9

P110,0 0 v KL6-8

+

_

18-30 V 100mABU S Sch irm

+

_

+

2, 0 V 1-10K

_

+

S1

+

S4

+

10 V

+

S3 S2 W1 W2 W3 Ke nn un g X= Bru ke e in gebau t Nr. W 1 W 2 W3 1 - 2 X 3 X 4 X 5 - X 6 X X 7 X X 8 X X X UE 10 V /20m V 35 0 R > =

10

11

1

2

1

3

1

4

1

5

1

6

17

1

8

19

20

21

22

23

1

2

3

4

567

89

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

2

3

4

5

6

7

8

9

P110,00vKL6-8

+

_

18-30 V 100mABU S Sch irm

+

_

+

2, 0 V 1-10K

_

+

S1

+

S4

+

10 V

+

S3 S2 W1 W2 W3 Ke nn un g X= Bru ke e in geb au t Nr. W 1 W 2 W 3 1 - 2 X 3 X 4 X 5 - X 6 X X 7 X X 8 X X X UE 10 V /20m V 35 0R > =

10

11

1

2

1

3

1

4

1

5

1

6

17

1

8

19

20

21

22

23

1

2

3

4

567

89

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

2

3

4

5

6

7

8

9

P110,0 0 v KL6-8

+

_

18-30 V 100mABU S Sch irm

+

_

+

2, 0 V 1-10K

_

+

S1

+

S4

+

10 V

+

S3 S2 W1 W2 W3 Ke nn un g X= Bru ke e in gebau t Nr. W 1 W 2 W3 1 - 2 X 3 X 4 X 5 - X 6 X X 7 X X 8 X X X UE 10 V /20m V 35 0 R > =

Angle Pot.

T1

T2 &3

Angle

(21)

Outputs to

Outputs to

Signal Bus Lines

Signal Bus Lines

-A 100

+BE 630

EKS 3

n

o

ft

n

o

ft

ft

n

o

%

n

o

ft

ft

k lbs

max

n

o

n=

II

I

t

EKS 3

n

o

ft

n

o

ft

ft

n

o

%

n

o

ft

ft

k lbs

max

n

o

n=

II

I

t

-A 100

+BE 630

-A 101

+BE 600.R

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1 10,00v KL 6-8

+

_

18-30V 100mA BUS S ch irm

+

_

+

2,0V 1-10K

_

+

S1

+

S4

+

10V

+

S3 S2 W1 W2 W3 Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X -5 - - X 6 X - X 7 - X X 8 X X X U E 10V/20mV 350R > =

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1 10,00v KL 6-8

+

_

18-30V 100mA BUS S ch irm

+

_

+

2,0V 1-10K

_

+

S1

+

S4

+

10V

+

S3 S2 W1 W2 W3 Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X -5 - - X 6 X - X 7 - X X 8 X X X U E 10V/20mV 350R > =

Rod Side

Piston Side

-A 101

+BE 600.R

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1 10,00v KL 6-8

+

_

18-30V 100mA BUS S ch irm

+

_

+

2,0V 1-10K

_

+

S1

+

S4

+

10V

+

S3 S2 W1 W2 W3 Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X -5 - - X 6 X - X 7 - X X 8 X X X U E 10V/20mV 350R > =

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23

1 2 3 4 5 6 7 8 9

P1 10,00v KL 6-8

+

_

18-30V 100mA BUS S ch irm

+

_

+

2,0V 1-10K

_

+

S1

+

S4

+

10V

+

S3 S2 W1 W2 W3 Ke nnung X=Bruk e eingebaut Nr. W1 W2 W3 1 2 X 3 X 4 X -5 - - X 6 X - X 7 - X X 8 X X X U E 10V/20mV 350R > =

Rod Side

Piston Side

-A 104

+BE 700.G

-A 104

+BE 700.G

10

11

1

2

1

3

1

4

1

5

1

6

17

1

8

19

20

21

22

23

1

2

3

4

567

89

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

2

3

4

5

6

7

8

9

P110,0 0 v KL6-8

+

_

18-30 V 100mABU S Sch irm

+

_

+

2, 0 V 1-10K

_

+

S1

+

S4

+

10 V

+

S3 S2 W1 W2 W3 Ke nn un g X= Bru ke e in gebau t Nr. W 1 W 2 W3 1 - 2 X 3 X 4 X 5 - X 6 X X 7 X X 8 X X X UE 10 V /20m V 35 0 R > =

10

11

1

2

1

3

1

4

1

5

1

6

17

1

8

19

20

21

22

23

1

2

3

4

567

89

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

2

3

4

5

6

7

8

9

P110,00vKL6-8

+

_

18-30 V 100mABU S Sch irm

+

_

+

2, 0 V 1-10K

_

+

S1

+

S4

+

10 V

+

S3 S2 W1 W2 W3 Ke nn un g X= Bru ke e in geb au t Nr. W 1 W 2 W 3 1 - 2 X 3 X 4 X 5 - X 6 X X 7 X X 8 X X X UE 10 V /20m V 35 0R > =

10

11

1

2

1

3

1

4

1

5

1

6

17

1

8

19

20

21

22

23

1

2

3

4

567

89

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

2

3

4

5

6

7

8

9

P110,0 0 v KL6-8

+

_

18-30 V 100mABU S Sch irm

+

_

+

2, 0 V 1-10K

_

+

S1

+

S4

+

10 V

+

S3 S2 W1 W2 W3 Ke nn un g X= Bru ke e in gebau t Nr. W 1 W 2 W3 1 - 2 X 3 X 4 X 5 - X 6 X X 7 X X 8 X X X UE 10 V /20m V 35 0 R > =

Angle Pot.

T1

T2 &3

Angle

X1 Data

Bus Line

(22)

Base Transmitter Junction Box

(23)

EKS Length & A2B Reel

(24)

EKS Transmitter Boards

Signal Multiplexing

Time

Curre

nt

Pulse Time

Pulse Frequency

Board

Board

Pulses

Pulses

(25)

EKS Transmitter Boards

Signal Multiplexing

Bo

a

rd #1

Bo

ar

d #

2

B

oa

rd #3

B

oa

rd #4

B

oa

rd #5

B

oa

rd #6

B

oa

rd #7

B

oa

rd #8

(26)

EKS Transmitter Boards

Signal Multiplexing

Bo

ar

d #1

Board 1; Rod Side Lift Cylinder

Modulation

Width

Boa

rd

#1

Curr

en

t

(27)

EKS Transmitter Boards

Signal Multiplexing

Bo

ar

d #2

Board 2; Boom Angle Indicator

Modulation

Width

Bo

ar

d #2

Curr

ent

(28)

EKS Transmitter Boards

Signal Multiplexing

Board #3

Board 3; Tele

2-3 or 3-4 Length Reel

Modulation

Width

(29)

EKS Transmitter Boards

Signal Multiplexing

Bo

ar

d #4

Board 4;

Modulation

Width

(30)

EKS Transmitter Boards

Signal Multiplexing

Board #5

Board 5; Piston Side Lift Cylinder

Modulation

Width

Bo

ar

d #5

Curr

ent

(31)

EKS Transmitter Boards

Signal Multiplexing

Bo

ar

d #6

Board 6; Tele 1

and/or 2 Length Reel

Modulation

Width

Bo

ar

d #6

Curr

ent

(32)

EKS Transmitter Boards

Signal Multiplexing

Board #7

Board #8

(33)

EKS Tranducer Transmitters

(34)

H B C A D

DATA BUS LINE

EKS

CENTRAL

UNIT

4 1 3 2

Pressure

Transducer

4 1 3 2

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

W1 W2 W3

Transmitter Board

+5 v

-5 v

Piston Side

Data Bus Line

Continues onto

Length & Angle

Transmitter

Junction Box

E

A

B

C

D

H

Pressure

Transducer

B

C

A

D

E A

B

C

D

Rod

Piston

Board #5

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

W1 W2 W3

Transmitter Board

+5 v

-5 v

Rod Side

Board #1

(35)

H B C A D

DATA BUS LINE

EKS

CENTRAL

UNIT

4 1 3 2

4 1 3 2

W1 W2 W3

Transmitter Board

+5 v

-5 v

Piston Side

Data Bus Line

Continues onto

Length & Angle

Transmitter

Junction Box

E

A

B

C

D

H

Pressure

Transducer

B

C

A

D

E A

B

C

D

Rod

Board #5

W1 W2 W3

Transmitter Board

+5 v

-5 v

Rod Side

Board #1

+5 vdc

-5 vdc

Signal

Pressure

Transducer

Piston

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

(36)

Base Transmitter Junction Box

(37)

EKS 3 Length & Angle Trans. Wiring

X2

1

2

3

4 5

6 7

X1

1

2

3

4 5

X3

1

2

3

4 5

6 7 8 9

X4 1

2

3

4 5

6 7

8 9

0

1

2

3

1

2

3

Data Bus

Line

13

11

12

W1 W2 W3

Transmitter Board

+2 v

-5 v

Boom Angle

Board #2

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

W1 W2 W3

Transmitter Board

+2 v

-5 v

Board #3

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

Tele Sect. 3 &4

W1 W2 W3

Transmitter Board

+2 v

-5 v

Tele Sect. 1 &2

Board #6

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

Tele Section

1 & 2 Length Pot.

Tele Section

3 & 4 Length Pot.

-A104

(38)

EKS 3 Length & Angle Trans. Wiring

X2

1

2

3

4 5

6 7

X1

1

2

3

4 5

X3

1

2

3

4 5

6 7 8 9

X4 1

2

3

4 5

6 7

8 9

0

1

2

3

1

2

3

Data Bus

Line

13

11

12

W1 W2 W3

Transmitter Board

+2 v

-5 v

Boom Angle

Board #2

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

W1 W2 W3

Transmitter Board

+2 v

-5 v

Board #3

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

Tele Sect. 3 &4

W1 W2 W3

Transmitter Board

+2 v

-5 v

Tele Sect. 1 &2

Board #6

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

Tele Section

1 & 2 Length Pot.

Tele Section

3 & 4 Length Pot.

-A104

+BE 700 G.

Boom

Angle

+2 vdc Supply

Analog Signal

Pot. Ground

(39)

EKS 3 Length & Angle Trans. Wiring

X2

1

2

3

4 5

6 7

X1

1

2

3

4 5

X3

1

2

3

4 5

6 7 8 9

X4 1

2

3

4 5

6 7

8 9

0

1

2

3

1

2

3

Data Bus

Line

13

11

12

W1 W2 W3

Transmitter Board

+2 v

-5 v

Boom Angle

Board #2

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

W1 W2 W3

Transmitter Board

+2 v

-5 v

Board #3

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

Tele Sect. 3 &4

W1 W2 W3

Transmitter Board

+2 v

-5 v

Tele Sect. 1 &2

Board #6

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

Tele Section

1 & 2 Length Pot.

Tele Section

3 & 4 Length Pot.

-A104

+BE 700 G.

+2 vdc Supply

Pot. Ground

Analog Signal

Tele. Sect

1 & 2

(40)

EKS 3 Length & Angle Trans. Wiring

X2

1

2

3

4 5

6 7

X1

1

2

3

4 5

X3

1

2

3

4 5

6 7 8 9

X4 1

2

3

4 5

6 7

8 9

0

1

2

3

1

2

3

Data Bus

Line

13

11

12

W1 W2 W3

Transmitter Board

+2 v

-5 v

Boom Angle

Board #2

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

W1 W2 W3

Transmitter Board

+2 v

-5 v

Board #3

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

Tele Sect. 3 &4

W1 W2 W3

Transmitter Board

+2 v

-5 v

Tele Sect. 1 &2

Board #6

23

21 22

18 19 20

1 2 3 4 5

6

7

8

9

Tele Section

1 & 2 Length Pot.

Tele Section

3 & 4 Length Pot.

-A104

+BE 700 G.

+2 vdc Supply

Pot. Ground

Analog Signal

Tele. Sect

3 & 4

(41)

Error Code Bus 1

(Transmitter No.)

D1

(001)

D2

(002)

D3

(003)

D4

(004)

D5

(005)

D6

(006)

D7

(007)

D8

(008)

Bus 2

G3

Bus 2

G6

Link Number

W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3 W1 W2 W3

Link Location

0 0 0

1 0 0

0 1 0

1 1 0

0 0 1

1 0 1

0 1 1

1 1 1

0 1 0

1 0 1

Function

Pressure

Ring /

Annular

Side

Angle

Main

Boom

See

below

See

below

Pressure

Piston side

See

below

See

below

See

below

See

below

See

below

Models

2020, 2025, 3040,

4055, 4070, 5090,

5110SB, 5130SB.

As above

As above

Telescope

3

As above

Telescope

1

2035, 3050

As above

As above

Telescope

4

As above

Telescope

1

Angle - Jib

4080, 5110LB,

5120LB, 5130LB

5140, 5160

As above

As above

Telescope

4

As above

Telescope

2

4080 Japan

(only)

As above

As above

Telescope

4

Swingaway

Power Tele

Length

As above

Swingaway

Power Tele

"Pressure"

Ring / Annular

side

Swingaway

Angle

(Power

Tele)

Swingaway

Power Tele

"Pressure"

Piston side

Telescope

2

6160, 6200, 7250

As above

As above

Telescope

4

Telescope

4

As above

Telescope

1

Angle - Jib

Load - Jib

Telescope

4

(42)

References

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