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The move to a new product engineering platform at Daimler

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PLM 2015.

The move to a new product engineering platform at

Daimler

Dr. Peyman Merat,

Project Lead PLM2015

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Daimler has decided on Nov-23-2010 to gradually

replace Dassault CATIA by Siemens NX

2

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Timeline PLM2015

3

2011 2012 2013 2014 2015 2016

J FMAMJ J ASOND J FMAMJ J ASOND J FMAMJ J ASOND J FMAMJ J ASOND J FMAMJ J ASOND J FMAMJ J ASON

Conversion CATIA V5 » Siemens NX

Realization

Contribution for development Smaragd on TcUA basis

CAD Handbook | Supplier package | Engineering portal

9.0/14.1 7.5.3/11.1 8.0.1/12.1 8.5.1/13.1

Rollout

Pilot

Concept Migr. tool develop.

RNi + MultiCAD Realization Development RO 05 RO 03 RO 01 NX/Smaragd release RO 04 EDM CAE Forum Users' day Communication Training/ On-site support EDM CAE Forum EDM CAE Forum Data migration (MBRDI) Mgmt. training Users' day Supplier integration Rollout RO13

Use Case Scenarios

RO12 CAx methods/tools RO 02 September 2012 Smaragd/ RNi interface Focus 2012 PLM2015 | Feynsinn EDAG| 07.11.2012

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All partners are involved by Use Case Scenarios

4

Approx. 250 CAx-Processes and Tools specified

Examples for built Use Case Scenarios Vehicle- and

Power-train Development Die and Fixture Design Pilot Plant Plants Core Business Processes

*) 46 MBC, 64 Trucks, DTNA & Bus, 44 AF & Plants, 14 Van

PLM2015 | Feynsinn EDAG| 07.11.2012

198 Use Case Scenarios defined *)

Inner Door

Cylinder Head MBC RIM-Validation Full Panel Side Wall / Engine

Hood

Linked Surfaces and draw-off Body

Manual Transmission Engine Compartment

Flap

DMU Investigation of

Gearshift Mechanism Axle Design

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CAD Methods & Tools Development based on NX

5

Examples for Methods:

Daimler Common Start-up Part

Template-based Design Methods

Powertrain Methodology in NX (Cape NT)

NX Kinematics

NX/JT Integration

Examples for Tools:

Mirroring Tool Mid Surfaces Law Approval Macro Libs Welding SFK Hole Features Master Views Masterdata PLM2015 | Feynsinn EDAG| 07.11.2012

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Example for Body in White in NX

6

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MultiCAD Design Process

7 Design Change in V5 V5 Master format NX Master format V5 v2 (temp) V5_jt v2 (temp) NX v1 V5 v1 V5 v1 V5 v2 V5 v2 Design Process NX User V5 User V5 v1 (temp) V5_jt v1 (temp) NX v1

V5 data can be used in NX directly by derived JT format

JT data are being created from all V5 data automatically in SMARAGD

Not for design changes, only as surrounding geometry or for DMU

JT v1 derived from CATPart JT v2 derived again PLM2015 | Feynsinn EDAG| 07.11.2012

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MultiCAD Design Process

8

Design Process

NX User

V5 User

NX data in V5 not directly usable

back conversion

Not for design changes, only as surrounding geometry or DMU

Only for approved part number ranges

NX v1 NX v1 V5 v1 NX v1 NX v1 CATPart v1 back conversion V5 v1 NX v2 NX v2 Back Conversion Design Change in NX NX v2NX v2 CATPart v2

new back conversion

Back Conversion

V5 Master format NX Master format

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Siemens NX Supplier Information (Newsletter, EngPortal) CAD Handbook (NX/JT) Req. Specs. (NX/JT) Komponentenlastenheft Supplier Days

Supplier Visits and Audits

Status

Conclusion: Preparations done to enable suppliers to deliver NX Data

Available Productive June 2012 Update Nov 2012 NX / JT Templates av. Updated July 2012 2 Events organized October 26, 2012 (OM654) December 6, 2012 (Eng.Supp.) Starting Q4/2012 CATIA V5 Supplier Information

(Newsletter, EngPortal etc.)

CAD Handbook (V5/JT) Requirement Specification Komponentenlastenheft (V5) Supplier Days Supplier Visits When?

Supplier Integration | Information Strategy

4 supplier d ays planned fo r 2013 4 supplier d ays planned fo r 2013 9

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Conclusion: Technical support for Daimler Suppliers is and will be granted

Siemens NX

NX- Daimler License bundle

Daimler Suppl. Package via EngPortal (NX/JT)

JT- / NX-Pilot Projects

General usage of neutral data formats (JT primary)

Daimler Smaragd Offline/Online Connection Status Available JT / NX pilots already started Starting Q2/2013 JT available NX available 128 downloads SWAN available Online Q3/2013 CATIA V5 V5 Daimler-License

Daimler Suppl. Package via EngPortal (V5)

V5-Pilot Projects

Usage of neutral data formats out of scope

Daimler Smaragd

Offline/Online Connection

When?

Supplier Integration | Technical Support

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Daimler specific CAD methods

NX Installation at supplier side

Overview

Standard Training Daimler specific

Add-on to NX e.g. Master Data Tool Options: General Bundles General Automotive Bundles Daimler specific Supplier Bundles Test scenario “NX Qualification”

NX Software from

Siemens

Daimler‘s supplier

package

Qualification

Heidelberg CAx Quality Manager 11 PLM2015 | Feynsinn EDAG| 07.11.2012

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CAx-Support Supplier

Phone: +49 7031 90 79594

Mail: [email protected]

Internet: https://daimler.portal.covisint.com

Contact

The Web-Portal for development partners - the Engineering Portal – is always available for continuous information provision

12

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Data migration: Wording and Definitions

Translation:

Catia V5 data are being translated to NX format by Content Migration Manager (CMM) from Siemens.

Conversion:

Catia V5 data are translated and the part is reworked in order to get 100 % of all the features according to Daimler methods.

Migration:

Process format is being switched from CATIA V5 to NX after conversion. All further changes must be in NX.

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Option 1: New Modelling New Modelling of Part or Assembly in NX Quality Check Archiving Check-In to SMARAGD Option 2: Conversion & Rework Data

Supply CMM-Tool Rework

Quality Check Archiving Check-In to SMARAGD Data Supply CMM-Tool Quality Check Archiving Check-In to SMARAGD Option 3: Translation no Rework Option 4: Stay on JT

Data Classification Process

14

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User Qualification & Data Migration

15

User

Training (up to 1–2 Months)

Data Responsible MBRDI Definition Datasets (via MMT*) Part Number + Version + Nomenclature Data

Supply CMM-Tool Rework

Quality Check Archiving Check-in to SMARAGD C o n v e rs io n Basic Course Advanced Courses Method Courses webLearning Approval of Data Check converted NX model Training Sign In Info Migration Process

On the Job On the Job

1-2 Weeks 1-2 Weeks Support

CATIA

T ra n sla tio n M ig ra tio n

* Migration Monitoring Tool

NX

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PLM2015 Achievements so far

Systems and Supplier

NX 8.0.1 rolled out, additional

requirements will be realized in NX8.5 and NX 9.0

SMARAGD 12.1 with new MultiCAD

data model rolled out

- Interfaces to NX and CATIA

Training concept and trainer defined,

trainings already running

Supplier SW Package for NX and JT

39 Add-on NX tools rolled out

Methods/Rollout

Productive pilot successfully

executed

First car line successfully and in time

started

Standard methods for all rollouts in

2012 completed

Common start part for all BUs

1st NX C@D handbook available

Concept of Daimler and Siemens

domain leads implemented

Quality manager for data quality

check available

16

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Communication

17 Users' Day 500 Engineers 10 Years Contract Daimler/Siemens Homepage Supplier Info PLM2015 | Feynsinn EDAG| 07.11.2012

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