PLM 2015.
The move to a new product engineering platform at
Daimler
Dr. Peyman Merat,
Project Lead PLM2015
Daimler has decided on Nov-23-2010 to gradually
replace Dassault CATIA by Siemens NX
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Timeline PLM2015
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2011 2012 2013 2014 2015 2016
J FMAMJ J ASOND J FMAMJ J ASOND J FMAMJ J ASOND J FMAMJ J ASOND J FMAMJ J ASOND J FMAMJ J ASON
Conversion CATIA V5 » Siemens NX
Realization
Contribution for development Smaragd on TcUA basis
CAD Handbook | Supplier package | Engineering portal
9.0/14.1 7.5.3/11.1 8.0.1/12.1 8.5.1/13.1
Rollout
Pilot
Concept Migr. tool develop.
RNi + MultiCAD Realization Development RO 05 RO 03 RO 01 NX/Smaragd release RO 04 EDM CAE Forum Users' day Communication Training/ On-site support EDM CAE Forum EDM CAE Forum Data migration (MBRDI) Mgmt. training Users' day Supplier integration Rollout RO13
Use Case Scenarios
RO12 CAx methods/tools RO 02 September 2012 Smaragd/ RNi interface Focus 2012 PLM2015 | Feynsinn EDAG| 07.11.2012
All partners are involved by Use Case Scenarios
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Approx. 250 CAx-Processes and Tools specified
Examples for built Use Case Scenarios Vehicle- and
Power-train Development Die and Fixture Design Pilot Plant Plants Core Business Processes
*) 46 MBC, 64 Trucks, DTNA & Bus, 44 AF & Plants, 14 Van
PLM2015 | Feynsinn EDAG| 07.11.2012
198 Use Case Scenarios defined *)
Inner Door
Cylinder Head MBC RIM-Validation Full Panel Side Wall / Engine
Hood
Linked Surfaces and draw-off Body
Manual Transmission Engine Compartment
Flap
DMU Investigation of
Gearshift Mechanism Axle Design
CAD Methods & Tools Development based on NX
5
Examples for Methods:
Daimler Common Start-up Part
Template-based Design Methods
Powertrain Methodology in NX (Cape NT)
NX Kinematics
NX/JT Integration
Examples for Tools:
Mirroring Tool Mid Surfaces Law Approval Macro Libs Welding SFK Hole Features Master Views Masterdata PLM2015 | Feynsinn EDAG| 07.11.2012
Example for Body in White in NX
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MultiCAD Design Process
7 Design Change in V5 V5 Master format NX Master format V5 v2 (temp) V5_jt v2 (temp) NX v1 V5 v1 V5 v1 V5 v2 V5 v2 Design Process NX User V5 User V5 v1 (temp) V5_jt v1 (temp) NX v1V5 data can be used in NX directly by derived JT format
JT data are being created from all V5 data automatically in SMARAGD
Not for design changes, only as surrounding geometry or for DMU
JT v1 derived from CATPart JT v2 derived again PLM2015 | Feynsinn EDAG| 07.11.2012
MultiCAD Design Process
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Design Process
NX User
V5 User
NX data in V5 not directly usable
back conversion
Not for design changes, only as surrounding geometry or DMU
Only for approved part number ranges
NX v1 NX v1 V5 v1 NX v1 NX v1 CATPart v1 back conversion V5 v1 NX v2 NX v2 Back Conversion Design Change in NX NX v2NX v2 CATPart v2
new back conversion
Back Conversion
V5 Master format NX Master format
Siemens NX Supplier Information (Newsletter, EngPortal) CAD Handbook (NX/JT) Req. Specs. (NX/JT) Komponentenlastenheft Supplier Days
Supplier Visits and Audits
Status
Conclusion: Preparations done to enable suppliers to deliver NX Data
Available Productive June 2012 Update Nov 2012 NX / JT Templates av. Updated July 2012 2 Events organized October 26, 2012 (OM654) December 6, 2012 (Eng.Supp.) Starting Q4/2012 CATIA V5 Supplier Information
(Newsletter, EngPortal etc.)
CAD Handbook (V5/JT) Requirement Specification Komponentenlastenheft (V5) Supplier Days Supplier Visits When?
Supplier Integration | Information Strategy
4 supplier d ays planned fo r 2013 4 supplier d ays planned fo r 2013 9
Conclusion: Technical support for Daimler Suppliers is and will be granted
Siemens NX
NX- Daimler License bundle
Daimler Suppl. Package via EngPortal (NX/JT)
JT- / NX-Pilot Projects
General usage of neutral data formats (JT primary)
Daimler Smaragd Offline/Online Connection Status Available JT / NX pilots already started Starting Q2/2013 JT available NX available 128 downloads SWAN available Online Q3/2013 CATIA V5 V5 Daimler-License
Daimler Suppl. Package via EngPortal (V5)
V5-Pilot Projects
Usage of neutral data formats out of scope
Daimler Smaragd
Offline/Online Connection
When?
Supplier Integration | Technical Support
Daimler specific CAD methods
NX Installation at supplier side
Overview
Standard Training Daimler specific
Add-on to NX e.g. Master Data Tool Options: General Bundles General Automotive Bundles Daimler specific Supplier Bundles Test scenario “NX Qualification”
NX Software from
Siemens
Daimler‘s supplier
package
Qualification
Heidelberg CAx Quality Manager 11 PLM2015 | Feynsinn EDAG| 07.11.2012CAx-Support Supplier
Phone: +49 7031 90 79594
Mail: [email protected]
Internet: https://daimler.portal.covisint.com
Contact
The Web-Portal for development partners - the Engineering Portal – is always available for continuous information provision
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Data migration: Wording and Definitions
Translation:
Catia V5 data are being translated to NX format by Content Migration Manager (CMM) from Siemens.
Conversion:
Catia V5 data are translated and the part is reworked in order to get 100 % of all the features according to Daimler methods.
Migration:
Process format is being switched from CATIA V5 to NX after conversion. All further changes must be in NX.
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Option 1: New Modelling New Modelling of Part or Assembly in NX Quality Check Archiving Check-In to SMARAGD Option 2: Conversion & Rework Data
Supply CMM-Tool Rework
Quality Check Archiving Check-In to SMARAGD Data Supply CMM-Tool Quality Check Archiving Check-In to SMARAGD Option 3: Translation no Rework Option 4: Stay on JT
Data Classification Process
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User Qualification & Data Migration
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User
Training (up to 1–2 Months)
Data Responsible MBRDI Definition Datasets (via MMT*) Part Number + Version + Nomenclature Data
Supply CMM-Tool Rework
Quality Check Archiving Check-in to SMARAGD C o n v e rs io n Basic Course Advanced Courses Method Courses webLearning Approval of Data Check converted NX model Training Sign In Info Migration Process
On the Job On the Job
1-2 Weeks 1-2 Weeks Support
CATIA
T ra n sla tio n M ig ra tio n* Migration Monitoring Tool
NX
PLM2015 Achievements so far
Systems and Supplier
NX 8.0.1 rolled out, additional
requirements will be realized in NX8.5 and NX 9.0
SMARAGD 12.1 with new MultiCAD
data model rolled out
- Interfaces to NX and CATIA
Training concept and trainer defined,
trainings already running
Supplier SW Package for NX and JT
39 Add-on NX tools rolled out
Methods/Rollout
Productive pilot successfully
executed
First car line successfully and in time
started
Standard methods for all rollouts in
2012 completed
Common start part for all BUs
1st NX C@D handbook available
Concept of Daimler and Siemens
domain leads implemented
Quality manager for data quality
check available
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