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Magnet Wire

Hermincel 200°C

Description

HERMINCEL is the generic name of multipurpose Magnet Wire

produced based on polyester (Amide-Imide) insulation overcoated

with polyamideimide.

This wire has excellent dielectric and thermal characteristics of resins

based on polyester (Amide-Imide) and the advantages of chemical

structure of polyamideimide.

This wire is manufactured in two insulation thickness Single Film (HS)

and Heavy (HD), combination of two resins one as base insulation

and the other as overcoat. Wires shape can be round, squared or

rectangular.

Thermal Class

HERMINCEL Magnet Wires of CENTELSA are designed for a Thermal

Class of 200°C.

Characteristics

• Thermal stability for a 200°C operation.

• High resistance to overloads.

• Easy winding.

• Resistance to Freon 12 y 22 used in refrigeration motors

and compressors.

• High resistance to abrasion.

• High dielectric strength even in presence of humidity.

• High resistance to Heat Shock.

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• Solvents resistance.

• Properties are maintained in oil presence.

Aplications

HERMINCEL Magnet Wires are used in a wide range of applications: automotive

use as generators, alternators, field windings and starting motors; electronic use

as coils, choke flyback TV; in special transformers as ballasts for mercury lamps;

in distributions transformers, power transformers; low power motors and open

small motors, hermetically

closed, refrigeration and starting coils and for motors in

general.

Standards and Specifications

HERMINCEL Magnet Wires CENTELSA are manufactured under the following

standards:

NEMA MW-1000 35C, NTC 361 35C. Round Magnet Wire.

NEMA MW-1000 36C, NTC 361 36C. Squared and rectangular Magnet Wire.

Certifications

HERMINCEL Magnet Wires CENTELSA are certified by:

UL NEMA MW-1000 35C. File E176676. Round Heavy Film Magnet Wire.

UL NEMA MW-1000 36C. File E176676. Squared and rectangular Heavy Film

Magnet Wire.

ICONTEC (Colombia). Standard NTC 361.

ICONTEC (Colombia). Quality Declared NEMA MW-1000 1997.

FONDONORMA (Venezuela). NORVEN 366 (Standard COVENIN 3484).

Sizes

Round Wire: Single Film 14 to 40 AWG. Heavy Film 8 to 40 AWG.

Squared Wire: 4 AWG to 10 AWG.

Rectangular Wire: See Graphic Size of rectangular wire.

Note:

Other configurations and sizes not specified herein

are available upon request.

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Magnet Wire Hermincel 200°C

Typical properties (18 AWG HD Type)

Note: Results obtained at CENTELSA’s Laboratories according to NEMA MW 1000 and NTC 361.

TEST DESCRIPTION REQUIREMENT TiPICAL

VALUE Dimensions

Elongation Adherence & Flexibility

Abrasion Resistance Ductility

Heat Shock

Thermoplastic Flow Solubility

Dielectric Strength Continuity

Dielectric Strength at Nominal Temperature

External Diameter 4 point measured separated 45°C

Gradual elongation at rupture 20% elongation and wrapped around a mandrel 3 times of nominal bare diameter.

Unidirectional (by NEMA) Springback Test

20% elongation and wrapped around a mandrel 3 times of nominal bare diameter and heated 30 min. at 220°C.

2000 g load (by NEMA)

10 minutes preheated at 150°C and inmersed at 60°C in Butyl Cello solve and Xylene

NEMA Method Faults in 30.48 m NEMA Method

1,110 mm Maximum

32% Minimum No cracks visible in the film coating

1150g Mínimum average 58° Maximum

SNo cracks visible in the film coating

300°C Minimu No soften sufficiently to expose the bare conductor

5700 V 5 Maximum 4275 V

1,102 mm

40% Pass

1800 36° Pass

360°C Pass

9000 V 0 7500 V

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Description

SOLDINCEL is the generic name of this Magnet Wire produced based

on polyurethane insulation overcoated with polyamideimide, its main

characteristic is its almost instantaneous solder ability.

This round wire is manufactured in two insulation thickness Single

Film (SSN) and Heavy Film (SDN), this product is manufactured upon

special requirement.

Thermal Class

SOLDINCEL Magnet Wires of CENTELSA are designed for a Thermal

Class of 155

°

C.

Characteristics

• Easy winding.

• High resistance to thermoplastic flow.

• Solvents resistance.

• Compatibility with varnishes.

• Solder able without previous removal of film.

• Excellent dielectric characteristics.

• Excellent solder ability.

• Insulation sublimates from 360°C to 430°C.

• Abrasion resistant.

Applications

SOLDINCEL Magnet Wires are used in a wide range of applications:

automotive use as generators, alternators, field windings and starting

motors; electronic use as coils, choke flyback TV; in different windings

of radio frequency, special transformers as ballasts, startings,

measurement windings, small transformers, small devices and controls,

low power motors and open small motors.

Magnet Wire

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Standards and Specifications

SOLDINCEL Magnet Wires CENTELSA are manufactured under the

following standards:

NEMA MW-1000 80C, NTC 361 80C. Round Magnet Wire, Class

155°C.

Certifications

SOLDINCEL Magnet Wires CENTELSA are certified by:

UL NEMA MW-1000 80C. File E176676. Round Heavy Film Magnet

Wire 155°C

ICONTEC (Colombia). Standard NTC 361.

ICONTEC (Colombia). Quality Declared NEMA MW-1000 1997.

Sizes

Round Wire: 14 to 40 AWG.

Note:

Other configurations and sizes not specified herein

are available upon request.

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Magnet Wire Soldincel 200°C

Typical properties (18 AWG SDN Type)

Note: Results obtained at CENTELSA’s Laboratories according to NEMA MW 1000 and NTC 361.

TEST DESCRIPTION REQUIREMENT TIPICAL

VALUE Dimensions

Elongation Adherence & Flexibility

Abrasion Resistance Ductility

Heat shock

Termoplastic flow Solubility

Solderability

Dielectric strength Continuity Dielectric strength at nominal temperature

External diameter 4 points measured separated 45°C

Gradual elongation at rupture 20% elongation and wrapped around a mandrel 3 times of nominal bare diameter

Unidirectional (By NEMA) Springback test

20% elongation and wrapped around a mandrel 3 times of nominal bare diameter and heated 30 minutes at 220°C 2000 g load (by NEMA)

10 minutes preheated at 150°C and inmersed 30 minutes at 60°C in Xylene

10 seconds at 430°C

NEMA method Faults in 30.48 m NEMA method

1,110 mm Maximum

32% Minimum No cracks visible in the film coating

1150 g Minimum average 58° Maximum

No cracks visible in the film coating

200°C Minimum No soften sufficiently to expose the bare conductor Continuos covering welding

5125 V 5 Maximum 3825 V

1,100 mm

39% Pass

1800 36° Pass

250°C Pass

Pass

8100 V 0 5300 V

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Paper Insulated

Magnet Wire

Construction

Bare or enameled copper wires, round, squared or rectangular, covered

with one ore more layers of dielectric paper applied helically and

overlapped up to 50% according to specification.

Twin flat wire are also produced, two paper insulated flat or rectangular

wires paralleled and additionally covered with one or more layers of

paper.

Thermal Class

Paper Insulated Magnet Wires of CENTELSA are designed for a

Thermal Class of 90

°

C dry or 105° oil impregnated.

Characteristics

• Cellulosic paper thermally stabilized (Insuldur)

• Insulation Dielectric Strength: 7.0 kV/mm (272 V/mil)

• Insulation Thickness: one or more paper layers with different thicknesses

(50 to 200 •m) helically and up to 50% overlapped, to get total required

thickness.

(8)

vibrations of the equipment where they are used. Being material hygroscopic,

they admit impregnating as oils of transformer or varnishes and increase

the thermal class up to 105° C.

• When choosing the section of a flat wire or rectangular wire is due to

consider that winding square or almost square conductors, these tend to

turn on their own axis and to lean on one of its edges. If the section is great,

the flat wire is very difficult to straighten and it is even a hardening of the

metal is obtained, producing additional winding difficulties.

• In order to avoid this disadvantage, it is recommended to choose flat wire

sections in which the thickness is at the most 2/3 of the wide one.

Applications

The Insulated Wires Magneto with Paper are used in power and

distribution transformers, dry or oil impregnated.

Sizes

Round Wire: 2.5 to 12.5 mm.

Squared Wire: 10 to 4 AWG

Flat Wire: See Graph Ranges of Manufacture Flat Wire.

Note:

Other configurations and sizes not specified herein

are available upon request.

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Round Magnet Wires (International Units)

Manufacturing Standards:

NEMA MW-1000 NTC 361

118.23 93.79 74.39 58.96 46.76 37.06 29.40 23.36 18.51 14.68 11.62 9.250 7.321 5.807 4.615 3.660 2.887 2.300 1.823 1.445 1.140 0.9099 0.7150 0.5751 0.4505 0.3566 0.2877 0.2262 0.1787 0.1408 0.1126 0.09074 0.07264 0.05531 0.04358 4.074 3.630 3.231 2.878 2.563 2.281 2.032 1.811 1.613 1.435 1.278 1.138 1.013 0.902 0.805 0.716 0.635 0.569 0.505 0.450 0.399 0.358 0.318 0.284 0.251 0.224 0.201 0.178 0.157 0.140 0.124 0.112 0.099 0.086 0.076 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4.135 3.683 3.282 2.921 2.601 2.316 2.062 1.839 1.636 1.458 1.298 1.156 1.029 0.917 0.818 0.726 0.645 0.577 0.513 0.457 0.406 0.363 0.323 0.290 0.257 0.229 0.206 0.183 0.163 0.145 0.130 0.117 0.104 0.091 0.081 18.69 14.83 11.75 9.354 7.409 5.884 4.680 3.715 2.932 2.342 1.856 1.473 1.164 0.9290 0.7340 0.5900 0.4630 0.3670 0.2970 0.2340 0.1850 0.1460 0.1160 0.09400 0.07400 0.05700 0.04500 79.5 63.1 50.0 39.7 31.5 24.9 19.8 15.7 12.4 9.87 7.82 6.22 4.92 3.91 3.10 2.46 1.94 1.55 1.23 0.972 0.767 0.612 0.481 0.387 0.303 0.240 0.194 0.152 0.120 0.0947 0.0758 0.0610 0.0489 0.0372 0.0293 1.692 1.509 1.349 1.207 1.077 0.963 0.861 0.770 0.686 0.617 0.551 0.493 0.439 0.396 0.356 0.320 0.284 0.254 0.231 0.206 0.183 0.163 0.147 0.132 0.119 0.104 0.094 0.041 0.038 0.036 0.036 0.033 0.030 0.030 0.028 0.028 0.025 0.025 0.023 0.023 0.020 0.020 0.018 0.018 0.015 0.015 0.013 0.013 0.010 0.010 0.008 0.008 0.005 0.005 4.115 3.665 3.264 2.906 2.588 2.304 2.052 1.829 1.628 1.450 1.290 1.151 1.024 0.912 0.813 0.724 0.643 0.574 0.511 0.455 0.404 0.361 0.320 0.287 0.254 0.226 0.203 0.180 0.160 0.142 0.127 0.114 0.102 0.089 0.079 13.30 10.55 8.37 6.63 5.26 4.17 3.31 2.63 2.08 1.65 1.31 1.04 0.824 0.653 0.519 0.412 0.325 0.259 0.205 0.163 0.128 0.102 0.0804 0.0647 0.0507 0.0401 0.0324 0.0254 0.0201 0.0158 0.0127 0.0102 0.00817 0.00622 0.00490 119.2 94.6 75.1 59.6 47.3 37.5 29.8 23.7 18.83 14.95 11.85 9.440 7.482 5.947 4.732 3.760 2.970 2.375 1.883 1.496 1.184 0.9460 0.7480 0.6030 0.4740 0.3770 0.3050 0.2410 0.1900 0.1500 0.1200 0.09700 0.07700 0.05900 0.04600 4.244 3.787 3.383 3.020 2.695 2.408 2.151 1.923 1.732 1.547 1.384 1.240 1.110 0.993 0.892 0.798 0.714 0.643 0.577 0.516 0.462 0.417 0.373 0.338 0.302 0.274 0.249 0.224 0.198 0.178 0.160 0.145 0.130 0.114 0.102 0.089 0.086 0.084 0.081 0.079 0.076 0.074 0.071 0.081 0.076 0.074 0.071 0.066 0.064 0.058 0.056 0.053 0.051 0.048 0.046 0.043 0.041 0.041 0.038 0.036 0.033 0.030 0.028 0.025 0.023 0.020 0.020 0.018 0.015 0.015 1.296 1.634 2.060 2.599 3.278 4.135 5.213 6.562 8.283 10.44 13.19 16.57 20.93 26.39 33.21 41.88 53.09 66.63 84.07 106.0 134.5 168.4 214.4 266.5 340.3 429.8 532.7 677.5 857.5 1089 1361 1689 2110 2771 3517 87 69 55 44 35 27 22 17 14 11 8.6 6.8 5.4 4.3 3.4 2.7 2.1 1.7 1.3 1.1 0.84 0.67 0.53 0.43 0.33 0.26 0.21 0.17 0.13 0.10 0.083 0.068 0.053 0.041 0.032 131 104 83 65 52 41 33 26 21 16 13 10 8.1 6.4 5.1 4.1 3.2 2.6 2.0 1.6 1.3 1.0 0.79 0.64 0.50 0.40 0.32 0.25 0.20 0.16 0.13 0.10 0.080 0.061 0.048 DIAMETER (mm) SIZE AWG BARE WIRE SECTION

(mm2)

MAXIMUM WINDING

TENSION2

(kg)

CURRENT

DENSITY 4 (A)

THERMAL CLASS APPROX.

WEIGTH (kg/km) MINIMUM NOMINAL MAXIMUM

MINIMUM INCREMENT (mm) MAXIMUM DIAMETER (mm)

SINGLE FILM1

MINIMUM INCREMENT (mm) MAXIMUM DIAMETER (mm)

DOUBLE FILM (HEAVY FILM) DC

RESISTANCE

at 20°C 3

(ohm/km) 155°C 200°C

Notes: 1. NEMA MW-1000 Standard specify Single Layer magnet wire for 14 AWG size and below. 2. Maximum winding tension to avoid wire strecht, based on a maximum strenth of 5.98 kg/mm2. 3. DC resistance calculated based on a 17.241 ohm-mm2/km resistivity.

4. Current density based on 0.101 and 0.152 mm2/A for Thermal Class of 200°C and 155°C. 5. Data herein indicated are approximate and are subject to normal manufacturing tolerances.

APPROX. WEIGTH (kg/km) APPROX. WEIGTH (kg/km)

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79.46 63.03 49.99 39.63 31.43 24.91 19.76 15.70 12.44 9.866 7.809 6.216 4.920 3.903 3.101 2.460 1.940 1.546 1.225 0.9714 0.7659 0.6115 0.4805 0.3865 0.3027 0.2397 0.1934 0.1520 0.1201 0.0946 0.0757 0.0610 0.04882 0.03717 0.02928 160.4 142.9 127.2 113.3 100.9 89.8 80.0 71.3 63.5 56.5 50.3 44.8 39.9 35.5 31.7 28.2 25.0 22.4 19.9 17.7 15.7 14.1 12.5 11.2 9.9 8.8 7.9 7.0 6.2 5.5 4.9 4.4 3.9 3.4 3.0 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 162.8 145.0 129.2 115.0 102.4 91.2 81.2 72.4 64.4 57.4 51.1 45.5 40.5 36.1 32.2 28.6 25.4 22.7 20.2 18.0 16.0 14.3 12.7 11.4 10.1 9.0 8.1 7.2 6.4 5.7 5.1 4.6 4.1 3.6 3.2 12.56 9.966 7.897 6.286 4.979 3.954 3.145 2.497 1.970 1.574 1.247 0.9899 0.7823 0.6243 0.4933 0.3965 0.3112 0.2466 0.1996 0.1573 0.1243 0.09812 0.07796 0.06317 0.04973 0.03831 0.03024 175 139 110 87.4 69.4 55.0 43.6 34.6 27.4 21.8 17.2 13.7 10.9 8.61 6.84 5.43 4.28 3.41 2.70 2.14 1.69 1.35 1.06 0.853 0.668 0.529 0.427 0.335 0.265 0.209 0.167 0.135 0.108 0.0820 0.0646 66.6 59.4 53.1 47.5 42.4 37.9 33.9 30.3 27.0 24.3 21.7 19.4 17.3 15.6 14.0 12.6 11.2 10.0 9.1 8.1 7.2 6.4 5.8 5.2 4.7 4.1 3.7 1.6 1.5 1.4 1.4 1.3 1.2 1.2 1.1 1.1 1.0 1.0 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 162.0 144.3 128.5 114.4 101.9 90.7 80.8 72.0 64.1 57.1 50.8 45.3 40.3 35.9 32.0 28.5 25.3 22.6 20.1 17.9 15.9 14.2 12.6 11.3 10.0 8.9 8.0 7.1 6.3 5.6 5.0 4.5 4.0 3.5 3.1 26244 20822 16512 13087 10384 8226 6529 5184 4109 3260 2581 2052 1624 1289 1024 812.3 640.1 510.8 404.0 320.4 252.8 201.6 158.8 127.7 100.0 79.21 64.00 50.41 39.69 31.36 25.00 20.25 16.00 12.25 9.610 80.11 63.57 50.45 40.02 31.77 25.19 20.01 15.91 12.65 10.05 7.964 6.344 5.028 3.997 3.180 2.527 1.996 1.596 1.265 1.005 0.7957 0.6358 0.5027 0.4052 0.3185 0.2534 0.2050 0.1620 0.1277 0.1008 0.08065 0.06519 0.05175 0.03965 0.03091 167.1 149.1 133.2 118.9 106.1 94.8 84.7 75.7 68.2 60.9 54.5 48.8 43.7 39.1 35.1 31.4 28.1 25.3 22.7 20.3 18.2 16.4 14.7 13.3 11.9 10.8 9.8 8.8 7.8 7.0 6.3 5.7 5.1 4.5 4.0 3.5 3.4 3.3 3.2 3.1 3.0 2.9 2.8 3.2 3.0 2.9 2.8 2.6 2.5 2.3 2.2 2.1 2.0 1.9 1.8 1.7 1.6 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.8 0.7 0.6 0.6 0.3951 0.4981 0.6280 0.7923 0.9990 1.260 1.589 2.000 2.525 3.182 4.021 5.051 6.381 8.044 10.12 12.76 16.18 20.31 25.62 32.32 40.99 51.34 65.34 81.23 103.7 131.0 162.4 206.5 261.4 331.8 414.8 514.8 643.1 844.7 1072 87 69 55 44 35 27 22 17 14 10.9 8.6 6.8 5.4 4.3 3.4 2.7 2.1 1.7 1.3 1.07 0.84 0.67 0.53 0.43 0.33 0.26 0.21 0.17 0.13 0.105 0.083 0.068 0.053 0.041 0.032 131 104 83 65 52 41 33 26 21 16 13 10.3 8.1 6.4 5.1 4.1 3.2 2.6 2.0 1.6 1.3 1.0 0.79 0.64 0.50 0.40 0.32 0.25 0.20 0.16 0.13 0.10 0.080 0.061 0.048 DIAMETER (mils) SIZE AWG BARE WIRE SECTION (cmil) MAXIMUM WINDING TENSION2 (lb/kft) CURRENT

DENSITY 4 (A)

THERMAL CLASS APPROX.

WEIGTH (lb/1000 pies) MINIMUM NOMINAL MAXIMUM

MINIMUM INCREMENT (mils) MAXIMUM DIAMETER (mils)

SINGLE FILM1

MINIMUM INCREMENT (mils) MAXIMUM DIAMETER (mils)

DOUBLE FILM (HEAVY FILM) DC

RESISTANCE

at 20°C 3

(ohm/kft) 155°C 200°C

Notes: 1. NEMA MW-1000 Standard specify Single Layer magnet wire for 14 AWG size and below. 2. Maximum winding tension to avoid wire strecht, based on a maximum strenth of 8500 psi. 3. DC resistance calculated based on a 10.729 ohm-cmil/ft resistivity.

4. Current density based on 200 and 300 cmil/A for Thermal Class of 200°C and 155°C. 5. Data herein indicated are approximate and are subject to normal manufacturing tolerances.

Round Magnet Wires

Manufacturing Standards:

NEMA MW-1000 NTC 361

APPROX. WEIGTH (lb/kft) APPROX. WEIGTH (lb/kft)

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Squared Magnet Wires (International System Unit)

Manufacturing Standards:

NEMA MW-1000 NTC 361

Notes: 1. NEMA MW-1000 Standard specify a tolerance of ±25%.

2. Maximum winding tension to avoid wire strecht, based on a maximum strenth of 5.98 kg/mm2. 3. DC resistance calculated based on a 17.241 ohm-mm2/km resistivity.

4. Current density based on 0.101 and 0.152 mm2/A for Thermal Class of 200°C and 155°C. 5. Data herein indicated are approximate and are subject to normal manufacturing tolerances.

231.49 181.87 145.49 114.37 89.67 71.75 56.22 45.22 35.46 28.48 22.30 5.138 4.575 4.074 3.630 3.231 2.878 2.563 2.278 2.027 1.803 1.603 4 5 6 7 8 9 10 11 12 13 14 5.240 4.666 4.155 3.701 3.297 2.934 2.614 2.329 2.078 1.854 1.654 156 122 97.9 76.9 60.3 48.3 37.8 30.4 23.9 19.2 15.0 5.189 4.620 4.115 3.665 3.264 2.906 2.588 2.304 2.052 1.829 1.628 26.04 20.46 16.37 12.86 10.09 8.07 6.32 5.09 3.99 3.20 2.51 233.05 183.22 146.68 115.40 90.56 72.54 56.91 45.84 36.01 28.98 22.74 5.367 4.793 4.282 3.828 3.424 3.061 2.741 2.456 2.205 1.981 1.781 0.076 0.076 0.076 0.076 0.076 0.076 0.076 0.076 0.076 0.076 0.076 0.8153 1.028 1.296 1.634 2.060 2.599 3.278 4.135 5.213 6.562 8.283 171 135 108 85 66 53 42 33 26 21 17 257 202 161 127 100 80 62 50 39 32 25 1.016 1.016 0.813 0.813 0.813 0.660 0.660 0.508 0.508 0.406 0.406 DIAMETER (mm) SIZE AWG BARE WIRE SECTION

(mm2)

MAXIMUM WINDING

TENSION2

(kg)

CURRENT

DENSITY 4 (A)

THERMAL CLASS APPROX.

WEIGTH (kg/km)

MINIMUM NOMINAL MAXIMUM

MINIMO INCREMENT (mm) MAXIMUM DIAMETER (mm)

DOUBLE FILM DC

RESISTANCE

at 20°C 3

(ohm/km) 155°C 200°C

CORNES

RADIUS1

(mm)

Notes: 1. NEMA MW-1000 Standard specify a tolerance of ±25%.

2. Maximum winding tension to avoid wire strecht, based on a maximum strenth of 8500 psi 3. DC resistance calculated based on a 10.729 ohm-cmil/ft resistivity.

4. Current density based on 200 and 300 cmil/A for Thermal Class of 200°C and 155°C. 5. Data herein indicated are approximate and are subject to normal manufacturing tolerances.

155.57 122.23 97.78 76.86 60.26 48.22 37.78 30.39 23.83 19.14 14.99 202.3 180.1 160.4 142.9 127.2 113.3 100.9 89.7 79.8 71.0 63.1 4 5 6 7 8 9 10 11 12 13 14 206.3 183.7 163.6 145.7 129.8 115.5 102.9 91.7 81.8 73.0 65.1 343 270 216 170 133 106 83 67 53 42 33 204.3 181.9 162.0 144.3 128.5 114.4 101.9 90.7 80.8 72.0 64.1 51391 40376 32299 25389 19906 15928 12480 10039 7873 6323 4951 156.62 123.13 98.57 77.55 60.86 48.75 38.24 30.81 24.20 19.47 15.28 211.3 188.7 168.6 150.7 134.8 120.5 107.9 96.7 86.8 78.0 70.1 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 0.2485 0.3135 0.3951 0.4981 0.6280 0.7923 0.9990 1.2604 1.5890 2.0001 2.5245 171 135 108 85 66 53 42 33 26 21 17 257 202 161 127 100 80 62 50 39 32 25 40.0 40.0 32.0 32.0 32.0 26.0 26.0 20.0 20.0 16.0 16.0 DIAMETER (mils) SIZE AWG BARE WIRE SECTION (cmil) MÁXIMUM WINDING TENSION2 (lb) CURRENT

DENSITY 4 (A)

THERMAL CLASS APROXX.

WEIGTH (lb/kft)

MINIMUM NOMINAL MAXIMUM

MINIMUM INCREMENT (mils) MAXIMUM DIAMETER (mils)

DOUBLE FILM DC

RESISTANCE

at 20°C 3

(ohm/kft) 155°C 200°C

CORNER

RADIUS1

(mils)

Squared Magnet Wires

Manufacturing Standards:

NEMA MW-1000 NTC 361

APPROX. WEIGTH (kg/km) APROXX. WEIGTH (lb/kft)

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Rectangular Bare Wires (International System Unit)

Corner Radius

Manufacturing Standards:

NEMA MW-1000 NTC 361

Notes: 1. Range not specified by NEMA MW-1000.

2. NEMA MW-1000 Standard specify a tolerance of ±25% for Corner Radius.

3. Data herein indicated are approximate and are subject to normal manufacturing tolerances.

Increment in dimensions due to film coating

QUADRUPLE FILM

DOUBLE FILM 3.0

5.0 MINIMUM mils

0.076 0.127 mm

5.0 7.0

MAXIMUM mils

0.127 0.178 mm

WIDTH THICKNESS

2.5 4.0

MINIMUM mils

0.064 0.102 mm

4.5 6.0

MAXIMUM mils

0.114 0.152 mm

(mm) THICKNESS (mils)

0.64 0.71 0.79 0.89 0.99 1.12 1.24 1.40 1.60 1.80 2.01 2.24 2.49 2.79 3.15 3.56 3.99 4.50 5.00 5.59 6.30 7.11 THICKNESS

25 28 31 35 39 44 49 55 63 71 79 88 98 110 124 140 157 177 197 220 248 280 (mm) (mils)

0.64 0.71 0.79 0.89 0.99 1.12 1.24 1.40 1.60 1.80 2.01 2.24 2.49 2.79 3.15 3.56 3.99 4.50 5.00 5.59 6.30 7.11

25 28 31 35 39 44 49 55 63 71 79 88 98 110 124 140 157 177 197 220 248 280

63 67 71 75 79 83 88 93 98 104 110 118 124 132 140 148 157 167 177 187 197 209 220 236 248 264 280 295 315 335 354 374 394 417 441 465 492 520 551 591 630 669 709 748 1.60 1.70 1.80 1.90 2.00 2.12 2.24 2.36 2.50 2.65 2.80 3.00 3.15 3.35 3.55 3.75 4.00 4.25 4.50 4.75 5.00 5.30 5.60 6.00 6.30 6.70 7.10 7.50 8.00 8.50 9.00 9.50 10.0 10.6 11.2 11.8 12.5 13.2 14.0 15.0 16.0 17.0 18.0 19.0

WIDTH (mils, mm)

(1)

20 mils, 0.50 mm

26 mils, 0.67 mm

39 mils, 1.00 mm

(1) 31 mils, 0.80 mm

(13)

Ranges

ENAMELED PAPER INSULATED

(International System Unit)

THICKNESS (mm)

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

WIDTH (mm) 9

8 7 6 5 4 3 2 1 0

ENAMELED PAPER INSULATED

(English System Unit)

THICKNESS (mils)

80 120 160 200 240 280 320 360 400 440 480 520 560 600 640 WIDTH (mils) 360

320 280 240 200 160 120 80 40 0

(14)

Packing data

Cylindrical reel

A C D

B

E

A: External diameter

B: Exterior Length

C: Drum diameter

D: Inner hole diameter

E: Useful wide

REEL TYPE

DIMENSIONS

MATERIAL SIZES

AWG

(mm) (Inches)

B

(mm) (Inches)

A

(mm) (Inches)

C

(mm) (Inches)

D

(mm) (Inches)

E

(kg) (pound)

APPROX. CAPACITY

(kg) (pound)

APPROX. TARE

C B A 12 6

WOOD WOOD WOOD/PLASTIC

PLASTIC PLASTIC

6-26 24-40

300 390 220 190 108

11.8 15.4 8.7 7.5 4.3 750

600 600 305 152

29.5 23.6 23.6 12.0 6.0

360 360 360 152 90

14.2 14.2 14.2 6.0 3.5

50 50 50 32 20

2.0 2.0 2.0 1.3 0.8

260 350 180 160 90

10.2 13.8 7.1 6.3 3.5

300 200 100 35 5

661.5 441.0 220.5 77.2 11.0

12.0 10.0 9.0 1.5 0.3

26.5 22.1 19.8 3.3 0.7 RECTANGULAR

(15)

Packing data

Conical reel

A C D

B

E

F G

A: External bottom diameter

B: External length

C: Bottom internal diameter

D: Inner hole diameter

E: Useful wide

F: Top internal diameter

G: External top diameter

8.5" 10"

PLÁSTICO PLÁSTICO

245 340

9.7 13.4 235

280 9.3 11.0

165 180

6.5 7.1

35 35

1.4 1.4

18 40

39.7 88.2

0.9 1.7

2.0 3.7 20-35

11-27

225 300

8.9 11.8

145 150

5.7 5.8

215 250

8.5 10.0 REEL

No.

DIMENSIONS

MATERIAL SIZES

AWG

(mm) (Inches)

B

(mm) (Inches)

A

(mm) (Inches)

C

(mm) (Inches)

D

(kg) (pound)

APPROX. CAPACITY

(kg) (pound)

APPROX. TARE

(mm) (Inches)

E

(mm) (Inches)

F

(mm) (Inches)

(16)

Handling of the Magnet Wire

In all the stages of manufacture of the Magnet Wires, CENTELSA

applies a special process (lubricant) with the purpose of preserving

the soft temper copper, so that the wire can be winded and be wound

with facility and so that it remains in the adequate position in a coil,

without backing down or unrolling.

Additionally, the user must have precautions during the subsequent

use of the wire to avoid that the work in cold hardens it, thus making

its winding easier. In order to avoid the rigidity derived from the handling

and to conserve the wire in good state, it is recommended to have

presents the following points:

1. To avoid operations of rewinding.

2. To avoid great tensions in winding so that the wire does not stretch,

because this is a form of work in cold that besides to modify the soft

temper, reduces the diameter. It is recommended not to apply in any

case, greater mechanical tensions for each size than the indicated

ones.

3. To avoid all unnecessary bending of the wire when winding, trying

to occupy the lesser possible number of pulleys or guides, the ones

that in any case will have a diameter greater than the one of the wire

heavier than uses in this device.

(17)

4. To store the spools in a right way, avoiding mistreat of the wire.

5. To place the spools in sites of approximate temperatures to 25°C

and relative humidity of 60%.

6. It is important to make rotation of the wires according to the date

of reception.

25°C

References

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