Assessment of the Condition of
High Voltage Bushings
PAGE 4
Definitions
Dielectric Losses are caused by:
• Conductive losses •Polarization losses •Partial discharges 0.00E+00 5.00E-04 1.00E-03 1.50E-03 2.00E-03 2.50E-03 0 50 100 150 200 250 300 350 400 Serial Parallel Sum
Parallel circuit Serial circuit
RP CP RS CS tot R S S C R U U C R U U = ⋅ ⋅ = = ϕ ω δ cos : PF tan : DF | | | | cos : PF 1 | | | | tan : DF tot RP P P CP RP I I C R I I = ⋅ ⋅ = = ϕ ω δ PAGE 5
Capacitance Values
•Bushings:• Partial breakdowns between layers
• Incoming oil into cracks of solid insulation (RBP)
•Between transformer windings:
• Change of the geometry between winding
•Between windings and tank
• Displacement of the active part within the tank
•Between windings and core
• Displacement of the winding or the core (if the core
ground can be disconnected)
•Core to tank
• Movement of the core (if the core ground can be
disconnected)
PAGE 6
Power (Dissipation) Factor
•Bushings:
• Aging and decomposition of insulation • Water content
• Bad contacted electrodes or capacitive layers • Cracks in the insulation
• (Partial) discharges
•Transformers:
• Aging
• Water content in the oil and in the paper • Contamination by particles
PAGE 7
Condenser Type Bushings
RBP Resin Bonded Paper
RIP Resin Impregnated Paper
OIP Oil Impregnated Paper
PAGE 8
Limits
* at 1.05 Um/√3 and 20°C
Typ RIP OIP RBP Gas
Insulation Resin impregnated paper Oil impregnated paper Resin bonded paper SF6or other gases DF tan δ (RT) (IEC 60137) < 0,7% * < 0,7% * < 1,5% * -PF cos ϕ(RT) IEEE C57.19.01 < 0,85% * < 0,5% * < 2% * -Typical new values 0.3-0.4% * 0.2-0.4% * 0.5-0.6% * -Partial discharges (IEC 60137) Um 1.5 Um/√3 1.05 Um/ √3 < 10pC < 5cC < 5pC < 10pC < 5pC < 5pC < 300pC < 10pC < 5pC < 5pC < 0.7% < 0.7% <1.5% < 0.3-0.4% <0.2-0.4% <0.5-0.6%
PAGE 9
Capacitive Bushings (1)
Emax= high A Emax= smaller A without capacitive layers with capacitive layers Earthing Cap PAGE 11Bushing Measuring Tap
PAGE 12
Measuring Taps
MICAFIL ABB PAGE 13Measuring Taps
HSPMeasuring Taps
GEC-Tan Delta Progression of a Bushing
C Tan-Delta Progression of a 220 kV RBP (Hard Paper) BushingYear of Manufacturimg 1961, horizontal mounted, oil filled
0 5 10 15 20 25 30 T a n D e lt a x 1 0 -3 C h a n g e o f C a p a c it a n c e %
PAGE 16
Bushing Fault
Source: RWE
PAGE 18
• Not free of cavities – Partial Discharges
possible also at rated voltage
• Higher dielectric losses can feed to thermal
instability
• RPB has cavities and cracks in the
paper which are normally filled with the surrounding oil
• Increase of capacitance
• After a longer storage period this oil is running
out. The PD level is increasing and the capacitance is getting smaller
RBP - Bushings
PAGE 19RBP 220kV Bushing (1971)
Guard PAGE 20RBP Bushing 220kV (1971)
PAGE 21RBP Bushing Oil-filled Cracks
PAGE 23
Micafil RBP Bushing 123kV
PAGE 24
Micafil RBP Bushing 123kV
PF (V) A, B, C 0.5% 0.6% 0.7% 0.8% 0.9% 1.0% 1.1% 0 .0 V 2 0 0 0 .0 V 4 0 0 0 .0 V 6 0 0 0 .0 V 8 0 0 0 .0 V 1 0 0 0 0 .0 V 1 2 0 0 0 .0 V 1 4 0 0 0 .0 V A B C PAGE 25Micafil RBP Bushing 123kV
PF (f) A, B, C 0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 0 .0 H z 5 0 .0 H z 1 0 0 .0 H z 1 5 0 .0 H z 2 0 0 .0 H z 2 5 0 .0 H z 3 0 0 .0 H z 3 5 0 .0 H z 4 0 0 .0 H z 4 5 0 .0 H z A B C PAGE 26Micafil RBP Bushing 123kV
Bushing has to be exchanged• defective contact on the
measuring tap or
• defective connection between
the innermost layer and the HV conductor or
• partial breakdown between
layers
PAGE 27
Measurement Tap O.K.
Innermost Layer Was Not Properly
Dissipation Factor Measurement
Page: 30 0,0% 1,0% 2,0% 3,0% 4,0% 5,0% 6,0% 7,0% 8,0% 0 ,0 H z 5 0 ,0 H z 1 0 0 ,0 H z 1 5 0 ,0 H z 2 0 0 ,0 H z 2 5 0 ,0 H z 3 0 0 ,0 H z 3 5 0 ,0 H z 4 0 0 ,0 H z 4 5 0 ,0 H z DF (f) A, B, C A B CMeasurement of the Removed Bushing
Page: 31
Measurement of the Removed Bushing
Page: 32 0,0% 2,0% 4,0% 6,0% 8,0% 10,0% 12,0% 14,0% 16,0% 0 ,0 H z 5 0 ,0 H z 1 0 0 ,0 H z 1 5 0 ,0 H z 2 0 0 ,0 H z 2 5 0 ,0 H z 3 0 0 ,0 H z 3 5 0 ,0 H z 4 0 0 ,0 H z 4 5 0 ,0 H z DF (f) C1
Active Part of the Bushing
Page: 33
PAGE 34
OIP Bushings
• Paper of the OIP bushings ages particularly
at high temperatures
• Through aging the dielectric losses will
increase -> this increases the power factor
• Temperature dependent aging decomposes
the Paper and produces additional water -> this accellerates the aging
PAGE 35
420kV OIP Bushings
PAGE 38
33kV OIP Bushings
New bushings Removed bushings C-Tan-Delta Meas. PAGE 39Tan Delta (T) at 50Hz (OIP Bushings)
0.10 1.00 10.00 20 30 40 50 60 70 80 °C 90 [%] 0.1-0.3% Water in paper 0.4-0.6% Water in paper 1% Water in paper
Source: ABB, Bushing diagnostics and conditioning
PAGE 40
Tan Delta (f) at 30°C (33kV OIP Bushings)
Tan Delta (f) A, B, C 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 0 5 0 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 Hz % A B C A Removed B Removed C Removed PAGE 41
123kV OIP Bushings
123kV OIP Bushings
PF (V) A, B, C 0.4% 0.5% 0.6% 0.7% 0.8% 0.9% 1.0% 1.1% 1.2% 1.3% V V V V V V V V A B C123kV OIP Bushings
PF (f) A, B, C 0.0% 0.2% 0.4% 0.6% 0.8% 1.0% 1.2% 1.4% 1.6% 1.8% 2.0% A B CPAGE 44
123kV OIP Bushings
PAGE 45123kV OIP Bushings
Bushing has to be exchanged PAGE 46Aging of RIP Bushings
• Partial breakdowns between capacitive layers are rather seldom
• Decrease of the power factor with increasing test voltage can be an indicator for partial breakdowns
• Also defective connections of the measurement layer to the test tap or of the innermost layer to the high voltage conductor may be the reason for a decrease of the power factor with increasing test voltage
• Increase of the capacitance after a partial breakdown between two layers:
Cnew= Cold x n / (n-1) n= number of layers approx. 4-7 kV per layer
PAGE 47
220kV RIP Bushing Stored Outside
PAGE 48
220kV RIP Bushing Stored Outside
0.25 % 0.35 % 0.45 % 0.55 % 0.65 % 0.75 % 0.85 % 0.0 Hz 100.0 Hz 200.0 Hz 300.0 Hz 400.0 Hz 500.0 Hz T a n D e lt a 31.03.2004 15.07.2004 08.10.2004 Minimum Minimum Minimum PAGE 55 • The oil side of RBP and RIP bushings
doesn't need a housing
• Cellulose near to the surface can absorb water, if bushings are not stored properly • Incoming water, also from the ambient air reduces the dielectric strength – this causes an increase of the dielectric dissipation factor
Moisture in RBP and RIP Bushings
PAGE 56
Water in RBP and RIP Bushings
RIP wet RIP dry
Drying of RBP and RIP bushings is limited
PAGE 57
Micafil UTXF 24 (Drysomic)
RBP Bushings
• A,B,N humid after storage • C dryed
PAGE 58
New Micafil UTXF 24 RBP Bushings A,B,N
Stored Under Wet Conditions, C Dried
Messung bei 20°C DF (f) A, B, C, N 0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 0 .0 H z 5 0 .0 H z 1 0 0 .0 H z 1 5 0 .0 H z 2 0 0 .0 H z 2 5 0 .0 H z 3 0 0 .0 H z 3 5 0 .0 H z 4 0 0 .0 H z 4 5 0 .0 H z A B C N dryed humid PAGE 60
Drying of a 145kV RBP Bushing
PF Measurement
Drying of a 145kV RBP Bushing
TanDelta (V) 0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 0 2 4 6 8 10 12 14 kV TanDelta (f) 2.0% 2.5% 3.0% 3.5% 1. Measurement before drying2. Measurement after drying
1. Measurement before drying Drying:
1200h at 90°C / 200°F
PD
PAGE 63
PD Measurement
OMICRON mtronix MPD 600 Quadrupole Measuring Tap PAGE 64PD Measurement - Phase Resolved
Pattern @ 157kV
PAGE 66Separation of PD Sources in 3CFRD
fC fL fR fL fC fR A(fL)>A(fC)>A(fR) 3CFRD timeframe 1 µs 5 5 0 0 k H z 2 M H z 8 M H z3CFRD = 3 Center Frequency Relation Diagram
PAGE 67
PD Measurement Cluster 1
500 kHz 2.8 MHz 8 MHz 5 0 0 k H z 2 .8 M H z 8 M H z PAGE 68PD Measurement Cluster 2
500 kHz 2.8 MHz 8 MHz 5 0 0 k H z 2 .8 M H z 8 M H z PAGE 69PD Measurement Cluster 3
500 kHz 2.8 MHz 8 MHz 5 0 0 k H z 2 .8 M H z 8 M H zPAGE 75
50 Hz Tan
δδδδ
dependent on the Temp.
PAGE 76
Assessment and Interpretation
Indication RBP OIP RIP
increase of capacitance
oil in cracks
or partial breakdowns partial breakdowns partial breakdowns
high dissipation factor
partial breakdowns; insulator surface wet or dirty (clean the insulator); ageing of the inner
insulation; water in the inner
insulation;
partial breakdowns; insulator surface wet or dirty (clean the insulator); ageing of the inner
insulation; water in the inner
insulation;
partial breakdowns; insulator surface wet or dirty (clean the insulator); ageing of the inner
insulation; water in the inner
insulation; dissipation factor is
decreasing with increasing voltage
bad potential connections; partial breakdowns
bad potential connections; partial breakdowns
bad potential connections; partial breakdowns dissipation factor is strongly increasing with increasing temperature
high moisture in the insulation; high degree of ageing
high moisture in the insulation; high degree of ageing
high moisture in the insulation; high degree of ageing
partial discharges normal, if constant
Discharges produce gasses; Errosion of the cellulose;
production of x-wax
partial breakdowns; cracks or voids after electrical or mechanical
stress;
PAGE 77 • Periodical on-site measurements are essential to get a
picture of the aging status.
• With beginning of on-site measurements the fault rate could be continously reduced.
• A lot of information is necessary to assess the reliability of bushings.
• The tan delta measurement is an important tool. Particularly the tan delta sweep over a wide frequency range give a better indication of many kinds of faults. • RIP- bushings have become very common due to the
long life time expectation and a minimum of maintenance.
Conclusions
PAGE 78