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Cambridge Engineering Design Centre

Department of Engineering Trumpington Street Cambridge CB2 1PZ

E-mail: [email protected] Web: www-edc.eng.cam.ac.uk Tel: +44 (0)1223 332742 Fax: +44 (0)1223 332662

Extending Design Rationale To

Capture An Integrated Design

Information Space

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Research Question

• How can the conduct, inputs and outputs of

human engineering design activities be

captured at the time of execution, and

stored in an integrated information space?

– How can we capture :

the whats ...

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Schedule

• The Design Rationale editor (DRed)

– Conceptual design capture example – Current state of deployment in industry

– Question: can the applicability of DRed be extended from conceptual design into embodiment and detailing?

• Solution approach: implement bidirectional hyperlinking and image capture to annotate external documents

– Case study of use of DRed together with a spreadsheet application to support embodiment design

– Show linkage to 3D CAD and PLM to create integrated design information space

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The Design Rationale editor (DRed)

• Design capture software based on

– Simple graph structured documents

– Each document is stored as an individual file – A modified and extended IBIS model

– Bidirectional hyperlinking between documents

– Researched and implemented in close collaboration with designers in Rolls-Royce

– Early results presented at Stockholm ICED 2003 – Has since been adopted as a standard tool in the

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Design rationale capture example

• Example comes from Internal Gear Box

design of a new gas turbine engine

• Top Level Issue

– How to improve oil scavenge as compared

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Issue: Open

No hidden information, easy to scan and browse

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All elements have alternative statuses, easily changed

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Changes of status capture decisions

Rejection decisions captured

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Changes of status capture decisions

Rejection decisions captured

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Changes of status capture decisions

Rejection decisions captured

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Changes of status capture decisions

Rejection decisions captured

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Changes of status capture decisions

Rejection decisions captured

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Changes of status capture decisions

Rejection decisions captured

Follow arrows for knock-on effects

Answer rejected in response to

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Tunnel links enable large, connected rationales to be distributed legibly

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Deployment of DRed in Rolls-Royce

• Recommended by the Design Process

Council

• Around 600 engineers trained in DRed in

Derby, Bristol, Dahlewitz and Montreal via 2½

hour course

• DRed is part of the PLM tool set – standard

on all Technical PCs – and is installed on a

further 250 PCs

• To date DRed has largely been used in:

– Early stages of design

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Detailed Research Questions

• Embodiment design activities:

– How to capture parameter choices,

calculations, component selections, numerical

constraints:. and their dependencies?

– How to link this captured information space to

standard product models, in the form of 3D

parametric CAD files stored on PLM servers?

– What are the important user difficulties, and

what interface enhancements are necessary to

remove them, if engineers are to find this an

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Bidirectional hyperlinking and image capture

• Extend file element functionality to be more like tunnel links into external documents

– Robust generically applicable annotation approach – Initial focus on Microsoft (MS) Office document types – Use standard MS Office bookmarks and hyperlinks

• Simple creation of bidirectionally hyperlinked file elements referencing any bookmarkable entity in target document

• Choice of document icon representation in DRed or an updateable image of the target

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Embodiment design using DRed + Excel

• Full computational power of Excel now available in DRed without complicating DRed with new element types

• Updateable images in DRed of

– Single cell

– Range of cells – Equation objects – Drawing objects – Chart objects

• Images auto-cropped around “interesting” content on insertion into DRed

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Example: Layshaft Sub-Assembly Design

• Video of Bath University Undergraduate

Design Exercise performed by Bath KIM

researchers (Matt, Lian and Mey)

– Performed using pencil and paper – Manual calculations

– Mixed paper and online handbooks + catalogues

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Conclusions and Further Work

• Have demonstrated how DRed, used together with standard spreadsheet, CAD and PLM software might

allow practical capture of design activity as an integrated information space

• Implement further developments to DRed to improve usability and user benefit in performing and capturing design in this way

– Auto updating of captured images when source changes

– Automatically change state of tasks when input values change

• Conduct trials of live on-line capture using this approach in a case integrating both conceptual and embodiment design

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