CONTENTS
General Information
2-3
Fury
2014-2018
4-5
Sanction
2016-2018
6-7
Force
2016-2018
8-9
eVerb
2018 10-11
Verb
2016-2018
12-13
Helion/Sensor
2015-2018
14-15
Zaskar
2016-2018
16
Pantera
2017-2018 17
ePantera
2018 18
Grade
2015-2018
19
eTraffic
2018
20
BMX
2018 20
Derailleur Hangers
2008-2018
21-27
Freehub Bodies
2015-2018
28-31
GENERAL INFORMATION
Servicing Guidelines
• Use a properly calibrated torque wrench when tightening fasteners. Tighten fasteners to the specified torque value. Clean and apply specified high-quality thread-locking agent (e.g. Loctite™) or grease to the fastener threads.
• Whenever replacing a service wear item, also replace any related seals, o-rings, and circlips with new ones.
• When replacing parts that have damaged due to a crash or impact, be sure to clean and inspect other parts for damage. Take corrective action before replacing damaged or broken parts.
• Damaged or removed bearings should not be re-used. Install new bearings as a set and use the correct bearing tools. • Always thoroughly clean all parts and surfaces before assembly. Use a clean, dry shop towel. Do not use automotive spray
chemicals or harsh abrasives to clean; damage to parts, finishes, or decals can result. • All screws, nuts, bolts, etc. are metric unless noted otherwise.
• Always use the specified high-quality tools, liquids, and lubricants where indicated.
About this TECH BOOK
• The information in this TECH BOOK is intended for Authorized GT Bicycle Dealers and Distributors. Information updates are performed periodically and the most recent date of a update is displayed in the lower left corner of each page. GT Bicycles reserves the right to make product improvement and changes at any time without prior notice. No part of this TECH BOOK may be reproduced without prior written permission.
• The latest updated version of this TECH BOOK is available in a PDF format at b2b.cyclingsportsgroup.com.
• The exploded views, illustrations, and photographs are intended only as an aid to identification of available replacement parts. The frame specifications table are intended as a guide to frame and components compatability, not the suitability of any particular part. Ultimately, questions about part compatability should decided by experience bike mechanics or be directed to GT Bicycles
Technical Support before ordering.
• This TECH BOOK is NOT a complete or comprehensive service manual for the listed products. To obtain, product manuals, Recall information, Service Bulletins and or Installation Instructions, please visit: b2b.cyclingsportsgroup.com.
• Some service kits contain the multiple parts, some contain a single part. If a service kit contains multiple individual parts (e.g. o-rings, fasteners, pivot axles), the multiple parts will be identified by a single kit ID - "A,B,C..."
Warranty
For consumer warranty policy: please reference the GT Bicycles Limited Warranty available at www.gtbicycles.com.
For Dealer Warranty Guidelines and Claims Process to resolve any warranty issues customers may have, please reference our Warranty section at b2b.cyclingsportsgroup.com
Service Instructions, Technical Support and Ordering
For Service instructions, technical support and service kits ordering, please visit b2b.cyclingsportsgroup.com.
Symbols:
This TECH BOOK uses some icons, abbreviations or symbols to simplify the information presented on each page. They are:
Symbol Name Description
Safety Alert Symbol Indicates that the related parts are safety related. Use only the kit Part Number indicated for replacements; do not substitute other parts. NGLI-2
NGLI-2 synthetic grease Apply NGLI-2 synthetic grease. 2 Medium-strength removable thread lock Apply Loctite 242 (blue) or equivalent.
N-m Newton meter Indicates the specified tightening torque for the fastener. Use a correctly sized, and calibrated torque wrench .
Part Number - p/n DS - Drive Side NDS - Non-Drive Side FD - Front Derailluer ROAD - road RD - Rear Derailluer UPR - Upper LWR - Lower HDWE - hardware FT - Front RR - Rear DIA. - Diameter in - inches mm - millimeter MAX. - maximum MIN. - minimum mm - millimeter MTN - mountain N/A - not applicable ST- Seat tube SST - Seat Stay CR-Chain Ring CS - Chain Stay CRB - Carbon (composite) ALLY - Alloy HT - Head Tube BB - Bottom Bracket LFT - Left RGT - Right RRTR - Rear Triangle FTTR - Front Triangle DM - Direct Mount ST - Standard Mount RRDO - Rear Dropout RRBM - Rear Brake Mount RRBAD - Rear Brake Adapter TAXL - Thru-Axle
PMB - Post Mount Brake ISB - International Standard Brake w/ - with
"--" Not pictured QTY - quantity
Brgs - Bearings
Abbreviation:
FURY 2014-2018
36mm 24mm O C G 8.0 N-m M12 8 N-m 6 N-m 8 N-m 3.0Nm 9.0 N-m 8.0 N-m 2 2 2 J L K 8.0 N-m K A K G 6 N-m 2 8 N-m M H I N B N 6 N-m A B B B A A B B G G G P F 2 K K F F 2 E D 2 2 ID CODE DESCRIPTIONA KG0018N02 Fury Shock Bolt (QTY-2)
B KG0019N02 Fury Swingarm Hardware
C KG0020N02 Cable Clamp (QTY-10)
D KG0021N02 Derailleur Hanger TA ST SS 058 Standard Mount
E KG0022N02 Derailleur Hanger TA DM SS 059 Shimano Direct Mount
F KG0023N02 Fury Thru Axle 12x150
G KG0024N02 Fury Link Bearings (QTY-6)
H KG0061N01 Fury Seat Stay Cable Grommet
FURY 2014-2018
36mm 24mm O C G 8.0 N-m M12 8 N-m 6 N-m 8 N-m 3.0Nm 9.0 N-m 8.0 N-m 2 2 2 J L K 8.0 N-m K A K G 6 N-m 2 8 N-m M H I N B N 6 N-m A B B B A A B B G G G P F 2 K K F F 2 E D 2 2 ID CODE DESCRIPTIONJ KG0025N02 Fury Dog Bone Bushings
K KG0026N02 Fury Main Pivot Axle
L KG0027N02 Fury Dogbone
M KG0028N02 Fury i-Drive Link
N KG0029N02 Fury Swing Link
O KG0030N02 Fury Bearing Preload Tool
P KG0062N01 Fury Down Tube Protector
MODEL / MODEL YEAR(S) FURY ALLOY/ MY16-18
REAR TRAVEL 210 mm
HT: UPR: 1-1/8 in, LWR: 1-1/2 in
BB: TYPE/WIDTH BSA/ 83 mm
FD: CLAMP DIA. / TYPE N/A
SP: DIA./BINDER 31.6 mm / 34.9 mm MIN. SEAT POST INSERT 75 mm
TIRE: SIZE/ MAX. WIDTH 27.5 x 2.5" MAX. FORK LENGTH 588 mm
REAR SHOCK: EYE-TO-EYE/
STROKE/BUSHING WIDTH 240x76mmFT: 21.8x8 mm RR: 21.8x8 mm
SAG 33%
ISCG 05
RR BRAKE MOUNT Post Mount, 203 mm
RR DROPOUT WIDTH 150 mm
INTENDED USE ASTM 4, All Mountain MAX. WEIGHT LIMIT Total (rider+all equipment): 305lb /138Kg
SANCTION 2016-2018
G G A G A A D D J G G B E H I Shimano D-type F F F Standard Mount 36mm 24mm M12 8.0Nm 8.0N-m 9.0N-m 2 6.0N-m 2 8.0Nm 8.0N-m 6.0N-m 2 3.0N-m 2 2.5mm (a) I.D. 3.0N-m 2 M 2 K C LID PART NUMBER DESCRIPTION
A KG0052N01 Sanction Shock Bolts
B KG0051N01 Sanction i-Drive Link 73mm
C KG0020N02 Cable Clamp (QTY-10)
D KG0023N03 Rear Axle Sanction 12x142
E KG0050N01 Sanction Pivot Bearings
F KG0025N02 Sanction/Fury Dogbone Bushings
G KG0049N01 Sanction BB link axle
MODEL / MODEL YEAR(S) SANCTION / MY16-18
REAR TRAVEL 165 mm
HT: UPR: 1-1/8, LWR 1-1/2
BB: TYPE/ WIDTH BSA/ 73 mm
FD: N/A
SP: DIA./BINDER 31.6 mm / 34.9 mm MIN. SEAT POST INSERT 75 mm
TIRE: SIZE x MAX. WIDTH 27.5 x 2.5" MAX. FORK LENGTH 569 mm
REAR SHOCK: EYE-TO-EYE /
STROKE / BUSHING WIDTH 216 mm x 63 mm FT: 21.8 x 8 mm / RR: 21.8 x 8 mm
SAG 33%
ISCG ISCG 05
RR BRAKE MOUNT TYPE/DIA. Post Mount /180 mm
RR DROPOUT WIDTH 142 mm
INTENDED USE ASTM 4, All Mountain
SANCTION 2016-2018
G G A G A A D D J G G B E H I Shimano D-type F F F Standard Mount 36mm 24mm M12 8.0Nm 8.0N-m 9.0N-m 2 6.0N-m 2 8.0Nm 8.0N-m 6.0N-m 2 3.0N-m 2 2.5mm (a) I.D. 3.0N-m 2 M 2 K C LID PART NUMBER DESCRIPTION
H KG0006N02 Derailleur Hanger TA ST SS 056 Standard Mount
I KG0007N02 Derailleur Hanger TA DM SS 057 Shimano Direct Mount
J KG0027N02 Sanction/Fury Dogbone
K KG0030N02 GT Bearing Preload Tool
FORCE 2016-2018
D A A I A H D D A A G K J I 2 P B B E 2.5 N-m 2 C C F Shimano D-type 2.5 N-m 2 G 5 N-m 5 N-m 8 N-m 7 N-m 7 N-m 5 N-m 5 N-m 3 N-m 8 N-m 3 N-m 10 N-m 10 N-m Q R O 2 3 N-m J Standard Mount 2 2 2 2ID PART NUMBER DESCRIPTION
A KG0001N02 Force /Sensor /Helion Link Bearings (QTY-6)
B KG0002N02 Force / Sensor / Helion Pathlink SST hardware
C KG0004N02 Force / Sensor / Helion Pathlink CS Hardware
D KG0005N03 Force / Sensor / Helion Alloy CS SST Hardware w/Brgs
D KG0005N04 Force / Sensor / Helion Carbon CS SST Hardware w/Brgs
E KG0006N02 Derailleur Hanger TA ST SS 056 Standard Mount
F KG0007N02 Derailleur Hanger TA DM SS 057 Shimano Direct Mount
G KG0008N02 Force Front Triangle Path Link Hardware
FORCE 2016-2018
D A A I A H D D A A G K J I 2 P B B E 2.5 N-m 2 C C F Shimano D-type 2.5 N-m 2 G 5 N-m 5 N-m 8 N-m 7 N-m 7 N-m 5 N-m 5 N-m 3 N-m 8 N-m 3 N-m 10 N-m 10 N-m Q R O 2 3 N-m J Standard Mount 2 2 2 2ID PART NUMBER DESCRIPTION
I KG0003N02 Force Sensor Shock Bolts
J KG0009N02 GT Full Suspension Cable Guides
K KG0010N01 Kit Cable clamp (QTY-10)
L KG0012N02 Seatbinder GT 38.1 mm
M KG0014N02 Force Sag Indicator (QTY-10)
O KG0016N02 Front Derailleur Mount Force Sensor Crb
P KG0017N02 M6 Post Mount Barrel Nut (QTY-10)
Q KG0013N02 GT Shock Mudguard
R KG0011N02 Cable Guide Pipe (QTY-10)
MODEL / MODEL YEAR(S) FORCE / MY16-18
REAR TRAVEL 150 mm
HT: UPR: 1-1/8 in, LWR: 1-1/2 in
BB: TYPE/WIDTH BSA / 73 mm
FD: TYPE Direct Mount, Front-Pull
SP: DIA./BINDER 34.9 mm / 38.1 mm MIN. SEAT POST INSERT 75 mm
TIRE: SIZE/ MAX. WIDTH 27.5 x 2.4"
MAX. FORK LENGTH 552mm
REAR SHOCK: EYE-TO-EYE/
STROKE / BUSHING WIDTH 190 mm x 51 mmFT: 22.2 x 8 mm / RR: 19.05 x 8 mm
SAG 25%-33%
ISCG N/A
RR BRAKE MOUNT Post Mount, 160 mm
RR DROPOUT WIDTH 142 mm
INTENDED USE ASTM 4, All Mountain MAX. WEIGHT LIMIT Total (rider+all equipment): 305lb/138 Kg
eVERB 2018
2 11 N-m B B C E D 2 12 N-m B 2 12 N-m 6X B B A 2.5 N-m 2 2 3 N-m B B NGLI-2 NGLI-2 NGLI-2 1 N-m 5 N-m F C D Stanard Mount EID PART NUMBER DESCRIPTION
A KG0006N02 Derailleur Hanger TA ST SS 056 Standard Mount
C K36058 eVerb Shock Bolts
E KG0055N01 Expanding Axle Hardware 79 mm
MODEL / MODEL YEAR(S) eVERB / MY18
REAR TRAVEL 134 mm
HT: UPR: 1-1/8 in, LWR: 1-1/2 in
BB: TYPE/ WIDTH N/A
FD: N/A
SP: DIA./BINDER 31.6 mm / 35 mm MIN. SEAT POST INSERT 75 mm TIRE: SIZE x MAX. WIDTH 27.5 x 2.8 in
MAX. FORK LENGTH 541mm
REAR SHOCK: EYE-TO-EYE x
STROKE / BUSHING WIDTH 190 mm x 50 mm/UPR: 40mm x 8 mm, LWR: 30mm x 8 mm
SAG 30%
ISCG N/A
RR BRAKE MOUNT Post Mount, 160 mm
RR DROPOUT: TYPE/WIDTH MAXLE/ 12 mm X 148 mm INTENDED USE ASTM CONDITION 3, Cross-Country, Marathon MAX. WEIGHT LIMIT Total (rider+all equipment): 305lb /138 Kg
DRIVE SYSTEM Shimano E8000
eVERB 2018
2 11 N-m B B C E D 2 12 N-m B 2 12 N-m 6X B B A 2.5 N-m 2 2 3 N-m B B NGLI-2 NGLI-2 NGLI-2 1 N-m 5 N-m F C D Stanard Mount EID PART NUMBER DESCRIPTION
B K32098 eVerb Shift Brake Battery Grommets
D K22008 Shimano E8000 Motor Mounting Bolts
VERB 2016-2018
E J N F D I 12 N-m B A C G Q M O 3 N-m 12 N-m L 10 N-m P J K F H 10 N-m K M 2 2 2ID PART NUMBER DESCRIPTION
A KG0096N01 Verb Pathlink
B KG0094N01 Verb Bottom Bracket Pivot Female
C KG0095N01 Verb Bottom Bracket Pivot Male
D KG0097N01 Verb Main Pivot Female
E KG0098N01 Verb Pivot Male
F KG0099N01 Verb Main Pivot Bearing (QTY-2)
G ATIOT2016 Bearing ACB For ID XC (QTY-2)
H ATIDH0239 Derailleur Hanger QR ST SS 052
VERB 2016-2018
E J N F D I 12 N-m B A C G Q M O 3 N-m 12 N-m L 10 N-m P J K F H 10 N-m K M 2 2 2ID PART NUMBER DESCRIPTION
J KG0003N02 GT Full Suspension Shock Bolts (upper & lower)
K ATINT0031 Nut, Barrel M5, For ID XC
L KG0100N01 Verb Main Pivot Bolt M5x16L
M ATIOT1468 Bearing LGUS 6X8X6 Dogbone
N ATIPT0058 Derailleur Tube Cap
O ATIOT4963 Screw M6 Female 1X
P ATIOT4964 Screw M6 Male V2 1X
Q KG0101N01 Verb Dog Bone
MODEL / MODEL YEAR(S) VERB / MY16-18
REAR TRAVEL 120mm
HT: UPR: 1-1/8 in, LWR: 1-1/2 in
BB: TYPE/ WIDTH BSA / 73mm
FD: CLAMP DIA. / TYPE 31.8mm, Dual Pull SP: DIA./BINDER 31.6mm / 34.9mm
MIN. SEAT POST INSERT 75 mm TIRE: SIZE x MAX.WIDTH 27.5 x 2.3" MAX. FORK LENGTH 529mm REAR SHOCK: EYE-TO-EYE x
STROKE/BUSHINGS 165 x 38mmFT: 21.8mm x 8mm, RR: 21.8mm x 8mm
SAG 25%-33%
ISCG N/A
RR BRAKE MOUNT Post Mount, 160mm
RR DROPOUT 135mm
INTENDED USE ASTM CONDITION 3, Cross-Country, Marathon
HELION / SENSOR 2015-2018
2 R M N Q A A K D A B 2 3.0Nm F Shimano Direct Mount E A D C L O P H B I 2 2 2 Standard Mount J 2 3 N-m HID PART NUMBER DESCRIPTION CRB ALLY
A KG0001N02 Force Sensor Helion Pathlink Bearings (QTY-6) X X
B KG0003N02 GT Full Suspension Shock Bolts X X
C KG0054N01 Expanding Axle Hardware 103 mm X X
D KG0055N01 Expanding Axle Hardware 79 mm X X
E KG0006N02 Derailleur Hanger TA ST SS 056 Standard Mount X X
F KG0007N02 Derailleur Hanger TA DM SS 057 Shimano Direct Mount X X
G ATIDH0233 Derailleur Hanger QR ST SS 048 X
J KG0005N03 Force / Sensor / Helion Alloy CS SST Hardware X
KG0005N04 Force / Sensor / Helion Carbon CS SST Hardware X
K KG0031N02 Sensor Pathlink Bottom Bracket Link X X
K KG0059N01 Helion Pathlink SLV X X
M
KG0064N01 XTR Caliper Bolt AOS 180 X
KG0065N01 XTR Caliper Bolt AOS 160 Direct Mount X
KG0066N01 XT Caliper Bolt AOS 180 X
KG0067N01 XT Caliper Bolt AOS 160 Direct Mount X
HELION / SENSOR 2015-2018
2 R M N Q A A K D A B 2 3.0Nm F Shimano Direct Mount E A D C L O P H B I 2 2 2 Standard Mount J 2 3 N-m HMODEL / MODEL YEAR(S) HELION / MY15-18 SENSOR / MY16-18
REAR TRAVEL 110 mm 130 mm
HT: UPR: 1-1/8 in, LWR: 1-1/5 in UPR: 1-1/8 in, LWR: 1-1/2 in
BB: TYPE/ WIDTH BSA / 73 mm BSA / 73 mm
FD: TYPE Direct Mount, Front-Pull Direct Mount, Front-Pull
SP: DIA./BINDER 34.9 mm/38.1 mm 34.9 mm/38.1 mm
MIN. SEAT POST INSERT 75 mm 75 mm
TIRE: SIZE/ MAX. WIDTH 27.5x2.4" 27.5x2.4"
MAX. FORK LENGTH 498mm 544mm
REAR SHOCK: EYE-TO-EYE x STROKE /
REDUCERS 165 mm x 38 mm / FT: 22.2 x 8 mm, RR: = 22.2 x 8 mm 184 mm x 44 mm / FT: 22.2 x 8 mm, RR: 22.2 x 8 mm
SAG 25%-33% 25%-33%
ISCG N/A NA
RR BRAKE MOUNT Post Mount, 160 mm Post Mount, 160
RR DROPOUT WIDTH 135 mm 142 mm
INTENDED USE ASTM CONDITION 3, Cross-Country, Marathon ASTM CONDITION 4, All Mountain MAX. WEIGHT LIMIT Total (rider+all equipment): 305lbs/138 kg Total (rider+all equipment): 305lbs/138kg
ID PART NUMBER DESCRIPTION CRB ALLY
L KG0011N02 Cable Guide Pipe (QTY-10) X
O KG0056N01 Helion Bottom Bracket Cable Guide X
P KG0012N02 Seatbinder GT 38.1mm X X
Q KG0058N01 Helion Front Derailleur Mount X X
R KG0017N02 M6 Post Mount Barrel Nut (QTY-10) X
H KG0009N02 GT Full Suspension Cable Guides X X
ZASKAR
2016-2018
F C E A B Shimano D-Type G 2 3.0Nm H D 3 N-m 2 Standard MountID PART NUMBER DESCRIPTION
A KG0006N02 Derailleur Hanger TA ST SS 056 Standard Mount
B KG0007N02 Derailleur Hanger TA DM SS 057 Shimano Direct Mount
C KG0103N01 Zaskar Carbon Chainsuck Protector
D K32007 Downtube X Cable Guides (QTY-3)
E KG0102N01 Zaskar Carbon Bottom Bracket Cable Guide
F ATINT0031 Barrel Nut
G K32048 Shift & Brake Grommets
H KG0057N01 Seatbinder GT 35mm
MODEL / MODEL YEAR(S) ZASKAR 27.5, 29 / MY16-18
HT: UPR: 1-1/8 in, LWR: 1-1/2 in
BB:: TYPE/WIDTH PF BB86
FD: CLAMP DIA./TYPE 34.9mm /Dual Pull SP: DIA./BINDER CRB: 31.6mm/35mm ALLY: 30.9mm/ 35mm
MIN. SEAT POST INSERT 75mm TIRE: SIZE/ MAX. WIDTH 27.5/29 x 2.3"
MAX. FORK LENGTH 27.5 489mm MAX. FORK LENGTH 29 505mm
RR BRAKE : MOUNT/DIA. Post Mount, 160mm RR DROPOUT SPACING 142mm x 12mm
INTENDED USE ASTM CONDITION 3, Cross-Country, Marathon MAX. WEIGHT LIMIT Total (rider+all equipment): 305lbs/138Kg
PANTERA 2017-2018
ID PART NUMBER DESCRIPTION
A KG0057N01 Seatbinder GT 35mm
B KG0009N02 GT Full Suspension Cable Guides
C K33047 Derailleur Hanger QR ST SS 004 K33027 Derailleur Hanger QR DM SS 002 2 3 N-m C A B 2
MODEL / MODEL YEAR(S) PANTERA 27.5+ / MY17-18
HT: UPR: 1-1/8 in, LWR: 1-1/2 in
BB: TYPE/ WIDTH BSA / 73mm
FD: CLAMP DIA./TYPE High Direct Mount / Bottom Pull
SP: DIA./BINDER 30.9mm / 35mm
MIN. SEAT POST INSERT 75mm TIRE: SIZE/ MAX. WIDTH 27.5 x 2.8"
MAX. FORK LENGTH 522mm
RR BRAKE: MOUNT TYPE/DIA. Post Mount / 160 mm RR DROPOUT: TYPE/ WIDTH QR, 141mm
INTENDED USE ASTM CONDITION 3, Cross-Country, Marathon MAX. WEIGHT LIMIT Total (rider+all equipment): 305lbs/138Kg
ePANTERA 2018
B A A D 3 N-m 2 CID PART NUMBER DESCRIPTION
A K32028 Ebike Frame Grommets
B K33037 Derailleur Hanger QR ST SS 003
C KG0060N01 Seatbinder GT 30.9mm
D K32007 Downtube X Cable Guides (QTY-3)
MODEL / MODEL YEAR(S) ePantera / MY18
HEAD TUBE UPR: 1-1/8 in, LWR: 1-1/2 in
BOTTOM BRACKET WIDTH N/A
FRONT DERAILLEUR N/A
SEAT POST DIA./BINDER 31.6 mm / 35 mm MIN. SEAT POST INSERT 75mm
TIRE SIZE/ MAX. TIRE x WIDTH 27.5 x 2.8 in
MAX. FORK LENGTH 522mm
RR BRAKE MOUNT Post Mount, 160 mm
RR DROPOUT TYPE/WIDTH MAXLE/ 12mm X148 mm INTENDED USE ASTM CONDITION 3, Cross-Country, Marathon
DRIVE SYSTEM Shimano E8000
GRADE
2015-2018
D B A F E CID PART NUMBER DESCRIPTION
A KG0053N01 Grade Carbon Fender Mount
B KG0048N01 Thru Axle QR Type M15
C KG0060N01 Seatbinder GT 30.9 mm
D ATIDH0183 Derailleur Hanger QR ST SS 045
E K32007 Downtube Cable Guides (QTY-3)
F KG0106N01 Front Derailleur Mount
MODEL / MODEL YEAR(S) GRADE / MY15-18
HT: UPR: 1-1/8 in, LWR: 1 1/4
BB: TYPE/WIDTH CRB: PF30, ALLY: BSA
FD: Braze-on
SP: DIA./BINDER 27.2 mm/30.9 mm MIN. SEAT POST INSERT 75mm
TIRE SIZE/ MAX. TIRE x WIDTH 700 X 35c
RR BRAKE MOUNT Post Mount, 160 mm
RR DROPOUT TYPE/WIDTH QR/135mm
INTENDED USE ASTM CONDITION 2, General Purpose Riding MAX. WEIGHT LIMIT Total (rider+all equipment): 285/lb / 129 kg
eTRAFFIC 2018
PART NUMBER DESCRIPTION
K32028 Ebike Frame Grommets
ATIDH0200 Derailleur Hanger QR ST SS 046
BMX 2018
PART NUMBER DESCRIPTION
K22018 Mid Bottom Bracket With Spindle
K22028 Mid Bottom Bracket Bearings And Hardware
K22038 American 68mm Loose Ball Bottom Bracket
K2204870 2 Piece BMX Crank 170mm
K2205870 3 Piece BMX Crankarm Left 170mm
K2206870 3 Piece BMX Crankarm Right 170mm
K81008 One Piece Driver RH 9T
K81018 One Piece Driver LH 9T
K87008 Front Wheel 20in 36H Female Axle
K87018 Rear Wheel 20in 36H Freecoaster RH
K87028 Rear Wheel 20in 36H Cassette LH
REAR DERAILLEUR HANGERS
2008-2018
PLATFORM MODEL YEAR PART NUMBER NOTE
Aggressor 2013-2018 ATIDH0246
-Aggressor 2008-2012 ATIDH0021
-Aggressor Disc 2008 ATIDH0032
-Avalanche 2012-2018 ATIDH0233 -Avalanche 2008-2011 ATIDH0071 -Backwoods 27.5 2017 K33027 -Backwoods 29 2017 ATIDH0239 -Chucker 1.0/2.0 2009-2010 ATIDH0134 -Chucker 20"/24" 2008 ATIDH0108 -Chucker 3.0 2008-2010 ATIDH0032 -Corsa 2014 ATIDH0233 -DHI 2008 ATIDH0104
-Distortion 2011-2014 ATIDH0237 Drive Side
Distortion 2011-2014 ATIDH0238 Non-Drive Side
Edge 2013-2014 ATIDH0233
-ePantera 2018 K33027
-eTraffic 2018 ATIDH0200
-eVerb 2018 KG0006N02
-Force 2017-2018 KG0007N02 Shimano Direct Mount
Force 2015-2018 KG0006N02 Standard Mount
Force 26er 2008 ATIDH0118
-Force Alloy Left 2008-2014 ATIDH0062
-Force Alloy Right 2008-2014 ATIDH0063
-Force Carbon 2014 KG0006N02 Standard Mount
Force Carbon 2014 KG0007N02 Shimano Direct Mount
Force LE 2012-2014 ATIDH0237 Drive Side
Force LE 2012-2014 ATIDH0238 Non-Drive Side
Fury 2014-2018 KG0021N02 Standard Mount
Fury 2018 KG0022N02 Shimano Direct Mount Fury 2014 KG0022N02 Shimano Direct Mount
-REAR DERAILLEUR HANGERS
2008-2018
PLATFORM MODEL YEAR PART NUMBER NOTE
Fury Carbon 2009-2013 ATIDH0162
-Grade 2015-2018 ATIDH0183 -GTR Carbon 2009-2013 ATIDH0183 -GTR Carbon 2008 ATIDH0123 -GTR series 2012-2014 ATIDH0183 -GTR series 1/2 2008-2010 ATIDH0109 -GTR series 1/2 2011 ATIDH0207 -GTR series 3/4/CX 2008-2012 ATIDH0031 -Helion 2016-2018 K33017 QR version
Helion 2016-2018 KG0007N02 Shimano Direct Mount
Helion 2015-2018 KG0006N02 Standard Mount Mount
Karakoram 2013-2016 ATIDH0239
-Karakoram 2011-2012 ATIDH0071
-Karakoram 2017 ATIDH0233
-Kashmir 2013-2014 ATIDH0249 Drive Side
Kashmir 2013-2014 ATIDH0250 Non-Drive Side
LaBomba 2011-2014 ATIDH0063 Drive Side
LaBomba 2011-2014 ATIDH0062 Non-Drive Side
Laguna 2009-2018 ATIDH0021 -Legato 2008-2009 ATIDH0031 -Legato 2008 ATIDH0109 -Lola 2017 ATIDH0246 -Marathon 2008-2010 ATIDH0071 -Nomad 2016-2018 K33177 -Nomad 2008-2013 ATIDH0071 -Outbound 2017-2018 ATIDH0246 -Outpost 2017-2018 ATIDH0239 -Outpost 2009-2010 ATIDH0021 -Outpost 2008 ATIDH0032
-Palomar Alloy 2017-2018 ATIDH0239
-REAR DERAILLEUR HANGERS
2008-2018
PLATFORM MODEL YEAR PART NUMBER NOTE
Pantera 2017-2018 K33027 Shimano Direct Mount
Pantera 2017-2018 K33047 Standard Mount
Passage 2017 K33177
-Ricochet Plus 2017 ATIDH0246 Shimano Direct Mount
Roundabout 2017 K33177
-Ruckus 2010-2013 ATIDH0104
-Ruckus 2008 ATIDH0104
-Ruckus DJ 2013-2014 ATIDH0256
-Ruckus Drive 2009-2010 ATIDH0063
-Ruckus Non-Drive 2009-2010 ATIDH0062
-Sanction 2016-2018 KG0006N02 Standard Mount
Sanction 2016-2018 KG0007N02 Shimano Direct Mount
Sanction 2008-2011 ATIDH0117
-Sanction 2008-2011 ATIDH0118
-Sanction 2015 KG0021N02
-Sanction 2012 ATIDH0237 Drive Side
Sanction 2012 ATIDH0238 Non-Drive Side
Sensor 2017-2018 ATIDH0233 QR version
Sensor 2014-2018 KG0006N02 Standard Mount
Sensor 2014-2018 KG0007N02 Shimano Direct Mount
Sensor 2010-2013 ATIDH0071 -Sensor X 2015 KG0006N02 -Sportive 2015-2018 ATIDH0183 -Stomper 2017 ATIDH0246 -Tachyon 2014-2015 ATIDH0183 -Tachyon 2010-2013 ATIDH0109 -Talera 2017 K33177 -Timberline 2013-2015 ATIDH0246 -Timberline 2008-2009 ATIDH0071 -Traffic Series 2016-2018 K33177
-REAR DERAILLEUR HANGERS
2008-2018
PLATFORM MODEL YEAR PART NUMBER NOTE
Traffic Series 2012 ATIDH0241
-Traffic Series 2011 ATIDH0200
-Transeo 2016-2018 K33177 -Transeo 2011-2015 ATIDH0200 -Transeo 2008-2009 ATIDH0108 -Transeo 2010 ATIDH0071 -Vantara 2017 ATIDH0183 -Verb 2016-2018 ATIDH0239 -Xizang 2012-2014 ATIDH0233 -Zaskar 2013-2015 ATIDH0183 -Zaskar 2008-2012 ATIDH0071
-Zaskar 100 2011-2014 ATIDH0233 QR version
Zaskar 100 29 2012-2014 ATIDH0234 Thru axle
Zaskar 26 2011-2013 ATIDH0208
-Zaskar 29 2011-2013 ATIDH0199 Drive Side
Zaskar 29 2011-2013 ATIDH0198 Non-Drive Side
Zaskar 9R 2014-2015 ATIDH0183
-Zaskar Alloy 2017-2018 K33027 Shimano Direct Mount
Zaskar Alloy 2017-2018 K33047 Standard Mount
Zaskar Carbon 2016-2018 KG0006N02 Standard Mount
Zaskar Carbon 2016-2018 KG0007N02 Shimano Direct Mount
-REAR DERAILLEUR HANGERS
2008-2018
K33017
K33027
K33047
K33177
ATIDH0021
ATIDH0062
ATIDH0108
ATIDH0031
REAR DERAILLEUR HANGERS
2008-2018
ATIDH0071
ATIDH0117
ATIDH0104
ATIDH0118
ATIDH0123
ATIDH0162
ATIDH0200
ATIDH0108
ATIDH0134
REAR DERAILLEUR HANGERS
2008-2018
ATIDH0208
ATIDH0233
ATIDH0239
ATIDH0249
ATIDH0234
ATIDH0241
ATIDH0250
ATIDH0237
ATIDH0242
ATIDH0256
ATIDH0238
ATIDH0246
FREEHUB BODIES 2015-2018
Model Name Part Number2018 Grade Crb Expert KP418/ Grade Crb Elite KP415/ Grade Al CX KP418/ Grade Al Expert KP415/ Grade Al Comp KP413/ GTS Al Sport KP413/ GTS Al Comp KP413/ Fury Pro KP414/ Sanction Expert KP414/ Sanction Comp KP414/ Verb Expert KP413/ Verb Elite KP413/ Verb Comp KP413/ 29 M Zaskar Crb Pro K81088 29 M Zaskar Crb Expert KP459/ 29 M Zaskar Crb Elite KP459/ Zaskar Crb Comp KP459/ Zaskar Al Elite KP418/ Zaskar Al Comp KP413/ Avalanche Expert KP413/ Avalanche Elite KP413/ Avalanche Comp KP413/ Avalanche Sport KP413/ Aggressor Expert KP413/ Aggressor Comp K81078 Aggressor Sport K81078 Outpost Expert BLK KP413/ Outpost Comp BLS K81078
Outpost Sport GUN K81078
Transeo Expert KP413/
Transeo Elite KP413/
Transeo Comp KP414/
Transeo Sport KP414/
Model Name Part Number
Traffic Elite KP413/ Traffic Comp KP414/ Nomad Elite KP413/ Nomad Comp KP414/ Virage Expert KP415/ Virage Elite KP413/ Virage Comp KP413/ Outbound Ace KP413/ Stomper Max KP414/ Stomper Ace KP413/ eTraffic Amp EQ KP413/ eTraffic Bolt KP413/ ePantera Bolt KP414/ Bravado Amp KP414/ Bravado Current KP414/ 2017 Aggressor Expert KP413/
Aggressor Expert Women KP413/
Avalanche Comp KP413/
Avalanche Comp Women KP413/
Avalanche Elite KP413/
Avalanche Elite Women KP413/
Avalanche Sport KP413/
Avalanche Sport Women KP413/
Grade Alloy 105 KP415/
Grade Alloy 105 Women KP415/
Grade Alloy Claris KP413/
Grade Alloy Flat Bar Comp KP413/
Grade Alloy Flat Bar Elite KP413/
Grade Alloy Flat Bar Expert KP413/
Grade Alloy Sora KP413/
Grade Alloy Tiagra KP413/
FREEHUB BODIES 2015-2018
Model Name Part NumberGrade Carbon Tiagra KP418/
Grade CX KP413/ Grade CX Force KP418/ Grade CX Rival KP418/ GTS Claris KP413/ GTS Sora KP413/ GTS Tiagra KP413/ Karakoram Comp KP413/ Karakoram Elite KP413/ Karakoram Sport KP413/ Nomad 1.0 KP413/ Nomad 2.0 KP413/ Outpost Expert KP413/ Sanction Comp KP414/ Sanction Expert KP414/ Sanction Pro KP462/ Traffic 1.0 KP413/ Traffic 1.0 Equipped KP413/ Traffic 2.0 KP413/ Traffic 2.0 Equipped KP413/ Transeo 1.0 KP413/ Transeo 2.0 KP413/ Transeo 3.0 KP413/ Transeo 4.0 KP413/ Transeo W4L (x) KP413/ Vantage F 1 KP413/ Vantage F 2 KP413/ Vantage F 2 KP413/ Vantage RX 1 KP418/
Model Name Part Number
Vantage RX 2 KP413/
Verb Comp KP413/
Verb Elite KP413/
Verb Expert KP413/
Zaskar Comp KP413/
Zaskar Comp Women KP413/
Zaskar Elite KP418/
Zaskar Sport KP413/
Zaskar Sport Women KP413/
2016
Aggressor Expert (Hydr) KP413/
Avalanche KP413/
Avalanche Comp KP413/
Avalanche Comp Women KP413/
Avalanche Disc Women KP413/
Avalanche Elite KP413/
Avalanche Elite Women KP413/
Avalanche Expert KP413/ Avalanche Sport KP413/ Bump 26 KP413/ Fastback 3 KP413/ Fury Elite KP414/ Grade Alloy 105 KP415/
Grade Alloy 105 Women KP415/
Grade Alloy Claris KP413/
Grade Alloy Claris Women KP413/
Grade Alloy Flat Bar 105 KP415/
Grade Alloy Sora KP413/
FREEHUB BODIES 2015-2018
Model Name Part NumberGrade Alloy Tiagra KP413/
Grade Alloy X KP418/
Grade Carbon 105 KP418/
Grade Carbon Flat Bar Tiagra KP413/
Grade Carbon FORCE KP418/
Grade Flar Bar Comp KP413/
Grade Flar Bar Elite KP413/
Grade Flar Bar Expert KP413/
GTS Claris Sport Women KP413/
GTS Comp Sora KP413/ GTS Expert Tiagra KP413/ GTS Sport Claris KP413/ Karakoram Comp KP413/ Karakoram Elite KP413/ Karakoram Expert KP413/ Karakoram Sport KP413/ Nomad 1.0 KP413/ Nomad 2.0 KP413/ Nomad 2.0 Women KP413/ Outpost Expert KP413/
Outpost Expert Women KP413/
Passage 1.0 KP413/
Passage 1.0 Women KP413/
Ricochet Comp 29r KP413/
Ricochet Sport 27.5 KP413/
Ricochet Sport Women KP413/
Sanction Expert KP414/ Searcher 3 KP413/ Talera 3.0 KP413/ Talera 3.0 Women KP413/ Talera 4.0 KP413/ Talera 4.0 Women KP413/
Timberline Expert (Hydr) KP413/
Traffic 1.0 KP413/
Model Name Part Number
Traffic 2.0 KP413/ Traffic Elite KP413/ Traffic Expert KP413/ Transeo 1.0 KP413/ Transeo 2.0 KP413/ Transeo 2.0 Women KP413/ Transeo 3.0 KP413/ Transeo 3.0 Women KP413/ Transeo 4.0 KP413/ Transeo 4.0 Women KP413/ Vantage F1 KP413/ Vantage F2 KP413/ Vantara Comp KP413/
Vantara Comp Women KP413/
Verb Comp KP413/ Verb Elite KP413/ Verb Expert KP413/ Zaskar 27.5 Comp KP413/ Zaskar 27.5 Elite KP418/ Zaskar 27.5 Sport KP413/ Zaskar 29r Comp KP413/ Zaskar 29r Sport KP413/
FREEHUB BODIES 2015-2018
Model Name Part NumberZaskar Carbon Elite KP459/
Zaskar Carbon Elite X KP459/
Zaskar Comp Women KP413/
Zaskar X 27.5 Comp KP413/ Zaskar X 27.5 Elite KP418/ Zaskar X 27.5 Sport KP413/ 2015 Aggressor (XS) - 26 KP413/ Aggressor Expert KP413/
Aggressor Expert (Hydr) KP413/
Aggressor Sport KP413/ Avalanche Comp KP413/ Avalanche Elite KP413/ Avalanche Expert KP413/ Avalanche Sport KP413/ Backwoods Comp KP413/ Backwoods Elite KP413/ Backwoods Expert KP413/ Backwoods Sport KP413/ Fastback 2 KP413/ Fastback 3 KP413/ Fastback 3 WMS KP413/ Fastback RX KP413/ Grade Alloy 105 KP415/
Grade Alloy Claris KP413/
Grade Alloy Sora KP413/
Grade Alloy Tiagra KP413/
Grade Alloy X KP418/ Grade Carbon 105 KP418/ Helion Comp KP413/ Helion Elite KP413/ Karakoram Comp KP413/ Karakoram Elite KP413/
Model Name Part Number
Karakoram Expert KP413/ Karakoram Sport KP413/ Sensor AL Comp KP418/ Sensor AL Elite KP418/ Tachyon Expert KP413/ Timberline Comp KP413/ Timberline Expert KP413/
Timberline Expert (Hydr) KP413/
Transeo 1.0 KP413/ Transeo 2.0 KP413/ Transeo 2.0 Ladies KP413/ Transeo 3.0 KP413/ Transeo 3.0 Ladies KP413/ Transeo 4.0 KP413/ Transeo 4.0 Ladies KP413/ Transit 2 KP413/ Zaskar 650B Comp KP413/ Zaskar 650B Elite KP418/ Zaskar 650B Sport KP413/
Removal
IMPORTANT: Be sure to support the bike or swingarm to prevent personal injury or bike damage when removing/disconnecting linkages an axle.
1. Loosen the screw (4) 4-6 turns using a T25 Torx key.
2. Tap head of screw (4) with a rubber mallet to un-seat the wedge bolt (2).
3. Remove the screw (4) and wedge bolt (2) from the axle (1). 4. Insert a 5mm hex key to twist the wedge (3) free and remove it
(shown). If wedge sticks insert a wooden or plastic dowel into drive side and use it to tap out the wedge (3).
5. Insert a 6mm hex key into the axle (1) on the non-drive side and and turn counter-clockwise until it can be removed.
Installation
1. Disassemble and clean all parts of the Lock'R axle. Do not install it assembled.
Inspect the parts for damage (burrs, scratches, deformity, wear). Replace the entire Lock'R assembly if any damage is found. 2. Apply a light coating of a high-quality bicycle bearing grease to all
parts.
3. Align the linkage and bearing and insert the threaded end of the pivot axle (1) into the non-drive side.
4. Tighten the inserted pivot axle to 1 N-m using a 6mm allen key fitted torque wrench from the non-drive side.
NOTICE
Use a calibrated torque wrench. Exceeding 1 N-m will result in permanent damage to the Lock’R pivot system.
5. Insert the wedge bolt (2) into the drive side of the axle and insert the small end of the wedge (3) into the non-drive side axle head. 6. Thread the screw (4) into wedge bolt with a wrecnh and tighten to
5.0 N-m. 1.0 N-m a 5.0 N-m 4 3 1
Do not install assembled!
Unthread / Tap mallet to dislodge/remove
4
3
Insert 5mm / turn / free
5mm
3 Remove6mm
Unthread / remove 1 (removal technique) 2(assembly order 1,2,3,4)
(tightenend order 1, 4)
T25
NGLI-2