1 Structure & Spare Parts 4-6 CALIBRATION 4-10
1-1 COVERS 1-1 4-7 AUTO TOOL/CROP MARK SENSOR
1-2 FRAME 1-3 POSITION ADJUSTMENT 4-13
1-3 CARRIAGE 1-5 4-8 MANUAL TOOL/CROP MARK SENSOR
1-4 CHASSIS 1-6 POSITION ADJUSTMENT 4-16
1-5 ACCESSORIES 1-7
1-6 STAND 1-7 5 Supplemental Information
5-1 OPERATIONAL SEQUENCE 5-1
2 Electrical Section 5-2 SENSOR MAP 5-2
2-1 WIRING MAP 2-1
2-2 MAIN BOARD 2-2 6 Troubleshooting
2-3 OTHER CIRCUIT BOARDS 2-5 6-1 START AND END POINTS DO NOT MATCH 6-1
6-2 STITCH CUT 6-2
3 Replacement of Main Parts 6-3 MEDIA SHIFTING 6-3
3-1 TOOL CARRIAGE REPLACEMENT 3-1 6-4 TOOL UP/DOWN ERROR 6-3
3-2 MAIN BOARD REPLACEMENT 3-5 6-5 FAN REVOLUTION 6-4
3-3 CARRIAGE MOTOR REPLACEMENT 3-7 6-6 MOTOR ERROR 6-4
3-4 GRIT MOTOR REPLACEMENT 3-10
3-5 PINCH ROLLER REPLACEMENT 3-13 7 Service Activities
3-6 CUTTER PROTECTION REPLACEMENT 3-14 7-1 INSTALLATION CHECK LIST 7-1
7-2 MAINTENANCE CHECK LIST 7-5
4 Adjustment 7-3 SPECIFICATION 7-6
4-1 SPECIAL TOOL 4-1
4-2 SERVICE MODE 4-2
4-3 HOW TO UPGRADE FIRMWARE 4-4
4-4 TOOL HEIGHT ADJUSTMENT 4-6
4-5 TOOL PRESSURE ADJUSTMENT 4-8
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
First Edition
GX-24 '05. May
GX-24
SERVICE NOTES
Revision Record
Revision
No. Date Description of Changes Approval Issued
1 Structure & Spare Parts
1-1 COVERS
4 5 13 14 15 16 7 S5 S1 1 17 3 2 18 S2 S2 S2 S2 S2 S1 6 7 7 8 9 10 11 12 19 20 21 7 S1 S1 S1 S1 S4 S5 S1 S3 S1 S61-1 COVERS
PARTS LIST -Main Parts- PARTS LIST -Supplemental
Parts-Parts No. Parts Name Parts No. Parts Name
1 22095160 APRON,B GX-24 S1 31019159 SCREW,BINDING M4*6 NI 2 22095159 APRON,F GX-24 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 3 W022805612 ASSY,PANEL BOARD GX-24 S3 31019401 SCREW,BINDING M4*6 NI+EXT.TW
4 21835115 BOARD,LCD S2K16 TW S4 31019703 SCREW SET,BINDING P-TIGHT 3*8 BC 100 PCS. 5 23415321 CABLE-ASSY,LCD GX-24 S5 31299102AS RIVET SET,NYLON P2655B 20PCS.
6 23475244 CABLE-CARD,17P1.0 150L BB GX-24 S6 1000000020 CLAMP,FLAT CABLE FCC-25A 7 22335156 CAP,PANEL F GX-24 8 22045390 COVER,FRONT GX-24 9 22045381 COVER,PANEL GX-24 10 22045383 COVER,SIDE L GX-24 11 22045382 COVER,SIDE R GX-24 12 22045391 COVER,TOP GX-24 13 22495102 KEY TOP,CLEAR GX-24 14 22495101 KEY TOP,WHITE GX-24
15 22535287 LABEL,CAUTION CARRIAGE #LA266 16 22215115 PANEL,F TOP GX-24 17 22215114 PANEL,F UNDER GX-24 18 21475192 SHEET,LCD GX-24 19 22715492 STAY,PANEL GX-24 20 22785117 SUPPORT,PANEL F GX-24 21 21445115 TRAY,GX-24
1-2 FRAME
17 18 1 2 3 4 5 6 7 8 10 10 12 13 14 15 16 11 9 19 20 23 24 24 25 26 26 29 27 30 33 34 35 36 28 45 46 47 22 21 43 50 51 52 49 48 8 44 44 44 42 32 32 31 31 40 39 38 38 37 S16 S7 S7 S1 1 S4 S10 S10 S2 S10 S15 S6 S9 S15 S9 S4 S1 S4 S1 S10 S7 S17 S4 S8 S8 S7 S5 S4 S21 S4 S13 S4 S4 S15 S20 S12 S12 S12 S12 S18 S18 S20 S5 S10 S10 S20 S22 41 S7 S20 S20 S20 S20 S14 S19 S10 S21 S2 S23 S41-2 FRAME
PARTS LIST -Main Parts- PARTS LIST -Supplemental
Parts-Parts No. Parts Name Parts No. Parts Name
1 22805624 ASSY,FEED MOTOR GX-24 S1 31019135AS SCREW SET,BIND M3*6 NI 100 PCS. 2 22805625 ASSY,SCAN MOTOR GX-24 S2 31019159 SCREW,BINDING M4*6 NI
3 W022805616 ASSY,PLATE BOARD GX-24 S3 31019703AS SCREW,BINDING P-TIGHT 3*8BC 100P 4 22805631 ASSY,PINCH ROLLER L GX-24 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 5 22805632 ASSY,PINCH ROLLER R GX-24 S5 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 6 22805633 ASSY,FRAME L GX-24 S6 31049134AS SCREW SET,CAP M4*35 BC 20 PCS. 7 22805634 ASSY,BASE Y-MOTOR GX-24 S7 31049120AS SCREW SET,CAP M4*6 BC 20 PCS. 8 12159508 BUSH,SHAFT OILES 80F-1206 S8 31049141 SCREW,CAP M3*8 BC+SW MEC 9 23415319 CABLE-ASSY,G MOTOR GX-24 S9 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 10 23415322 CABLE-ASSY,PAPER-SENS GX-24 S10 31019401 SCREW,BINDING M4*6 NI+EXT.TW 11 23415320 CABLE-ASSY,S MOTOR GX-24 S11 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS 12 21715112 FAN,AD7524UB TW S12 31149702AS RING SET,E-RING ETW-3 100 PCS. 13 21995129 FLANGE,MOTOR Y GX-24 S13 31299102AS RIVET SET,NYLON P2655B 20 PCS. 14 22195167 FRAME,CABLE GX-24 S14 31409902 SADDLE,EDGE EDS-3
15 22195165 FRAME,CENTER GX-24 S15 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20 16 22195162 FRAME,GUIDE GX-24 S16 31169105 SCREW,FLAT M3*10 BC
17 22195163 FRAME,SIDE R GX-24 S17 31199701AS SCREW SET,SET WP M3*3 C 20 PCS. 18 22195166 FRAME,SUPPORT GX-24 S18 31229102 SCREW,TRUSS M2*5 BC
19 21685152 GEAR,H150S10(B6C11.5 POM) S19 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCS 20 21655318 HOLDER,IDLE PULLEY GX-24 S20 31249211AS WASHER SET,PLAIN 4.3*7*0.5 C 100P 21 21895135 L-BEARING,RSR9ZMUUC1 + 680LM S21 31029804AS BUSH SET,ROLL 3*5.5 100 PCS. 22 22535562 LABEL,RTC G-ROLLER GX-24 #LA789 S22 31149602AS RING SET,PUSH-ON CS CSTW-4 ACP 23 22485112 LEVER,HANDLE GX-24 S23 31029823 BUSH,ROLL 4*2,5 24 21565102 P-ROLLER TD16S4(B10) TYPE2 25 21545230 PAD,CUTTER GX-24 26 22635376 PAD,DUCT CX-24 27 22055713 PLATE,AXIS GX-24 28 22055710 PLATE,LINK GX-24 29 22055739 PLATE,ORG GX-24 30 22055714 PLATE,HANDLE GX-24 31 22055712 PLATE,SENSOR GX-24 32 22145831 PIN NO.1 (214-831) 33 21975169 PULLEY,T20P2S8+GEAR H55 34 21975170 PULLEY,HD10.8S3(B10) 35 11889102 R-BEARING,D8S4(B3) 36 21885133 R-BEARING,JIS6000ZZ(B8 FL) TW 37 21505116 ROLLER,FD12S4(B4.6C5) TW 38 15099115 SENSOR-INTERRUPTER GP2A25NJ 39 22145393 SHAFT,JOINT PNC-960 40 22145388 SHAFT,PULLEY PNC-960 41 11929116 BELT,1526P2M6 42 22295101 SHAFT,WITH G-ROLLER PNC-960 43 22295306 SHAFT,SQUARE GX-24 44 22175157 SPRING,C P-ROLLER CM-500 45 22625126 SPRING,TENSION GX-24 46 22715491 STAY,BACKUP ROLLER GX-24 47 22715485 STAY,FRAME GUIDE GX-24 48 22715490 STAY,FRAME SIDE R GX-24 49 22715489 STAY,FRAME SIDE L GX-24 50 22715508 STAY,SENSOR F GX-24 51 22715509 STAY,SENSOR R GX-24 52 21425130 WASHER,AXIS GX-24
1-3 CARRIAGE
PARTS LIST -Main Parts- PARTS LIST -Supplemental
Parts-Parts No. Parts Name Parts No. Parts Name
1 W022805615 ASSY,CARRIAGE BOARD GX-24 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 2 22805623 ASSY,CARRIAGE GX-24 S2 31379106AS CLAMP SET,MINI MB-2 20 PCS. 3 W022805614 ASSY,CROP-BOARD GX-24 S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 4 W022805613 ASSY,PINCH-SENS BOARD GX-24 S4 31159110 CUSHION,GREEN FELT 3T*8*840 5 11929116 BELT,1526P2M6 S5 31409902 SADDLE,EDGE EDS-3
6 21815109 BOLT,PEN HOLDER GX-24 S6 31019135AS SCREW SET,BIND M3*6 NI 100 PCS. 7 23475243 CABLE-CARD,11P1.0 1120L BB GX-24 S7 31019112AS SCREW SET,BINDING M2.6*4 BC 100PCS. 8 22045380 COVER,CARRIAGE GX-24 S8 31019703AS SCREW,BINDING P-TIGHT 3*8BC 100PCS. 9 21655314 HOLDER,BELT GX-24 S9 31679104 SCREW,C-SEMS M2*8 BC
10 21655315 HOLDER,SENSOR BOARD GX-24 S10 31679102 SCREW,C-SEMS M3*5.5 NI 11 21655321 HOLDER,Y-CABLE GX-24 12 21575134 NUT,PEN HOLDER GX-24 13 22165231 SPACER,SENSOR GX-24 14 22715488 STAY,CABLE GX-24 15 22715487 STAY,CARRIAGE GX-24 16 22715486 STAY,MARK SENSOR GX-24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 S3 S7 S2 S9 S3 S6 S10 S2 S7 S3 S8 S1 S3 S4 S3 S4 S5 S1
1-4 CHASSIS
PARTS LIST -Main Parts- PARTS LIST -Supplemental
Parts-Parts No. Parts Name Parts No. Parts Name
1 7877009020 ASSY,MAIN BOARD GX-24 S1 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 2 22525113 BUSH,FOOT FF-2 TW 3 22815158 CHASSIS,GX-24 2 1 3 2 S1
1-5 ACCESSORIES
PARTS LIST -Main
Parts-Parts No. Parts Name
1 7877103001 ASSY,GX-V-KIT 230VC-KIT 2 22355647 BASE, SHEET CM-24 3 23445109 CABLE,USB 1.8M TW 4 23495119 CABLE-AC,2P 117V 2.5M TW 5 23495120 CABLE-AC,2P 230V 2.5M TW 6 23495122 CABLE-AC,2P 240VE 2.5M TW 7 23495123 CABLE-AC,2P 240VA 2.5M TW 8 22605469 CARTON,GX-24 9 22315103 HANDLE,CARTON GX-24 26015542 MANUAL,USE EN GX-24 26015541 MANUAL,USE JP GX-24 11 21545235 PAD,L-LEFT GX-24 12 21545233 PAD,L-RIGHT GX-24 13 21545234 PAD,U-LEFT GX-24 1421545236 PAD,U-RIGHT GX-24 1522425117 POWER UNIT,AC-ADP.DCP-911 16 21935158 TOOL,CUTTER SY11030 TW 17 12569656 TWEEZERS PTS-01
1-6 STAND PNS-24
PARTS LIST -Main Parts- PARTS LIST -Supplemental
Parts-Parts No. Parts Name Parts No. Parts Name
1 21985116 BRACKET,PNS-24 S1 - SCREW HEXAGONAL CAP UC 10X45 2 22605279 CARTON,PNS-24 S2 - WASHER FLAT UC 10X21X2 3 22155121 PIPE,1 PNS-24 S3 - CUSHION SK1912 RUBBER 4 22155122 PIPE,2 PNS-24 S4 - BOLT PICK UC 5X20 5 22035126 STAND,L PNS-24 S5 - TOOL HEXAGONAL NO.8
10 5 6 1 3 4 S1 S2 2 S3 S4 S6 S5 2 9 3 10 11 16 8 14 12 15 13 17 230V 230VC 240VE 117V 240VA 1 4 5 6 7
2-1 WIRING MAP
2 Electrical Section
MAIN
BORAD
LCD
PANEL
BOARD
CN 5 CN4 CN1 SERIAL I/ F USB I/ F FAN MOTOR GRIT MOTOR M OTOR DSE 38BE 20-0 04 SCAN MOT OR MOTO R D S E38B E20-004 CN5 SW-11 LED-1 VR-1 C E F D CN3 CN2 CN10 CN8 CN12 AD7524 UB SOLENOID PINCH SENSOR F_SENSER R_SENSER B A CN7 CN9 AC AD APTOR D CP-911 AC IN PUT 100 -240 V 50-60 Hz 1.7A DC O UTPUT 24 V 2.8A G P2A25 NU G P2A25 NU No. P arts Nam e 3 415322 CABL E-ASSY ,PAPER-SENS G X -2 4 3 475243 CABL E-CARD,11P1 .0 1120L BB G X -2 4 3 475244 CABL E-CARD,17P1 .0 150L BB G X -2 4 3 415321 CABL E-ASSY ,LCD G X -2 4 3 415320 CABL E-ASSY ,S MO T O R G X -2 4 3 415319 CABL E-ASSY ,G MO T O R G X -2 42-2 MAIN BOARD
MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE
1 2 3 4
DIP SW
No. 1 - 4 : Always OFF It indicates the version of the Main Board.
MAIN BOARD_Circuit Diagram 1/2
+ C19 220u/35V C2 6 CE 1000p R3 1 47 VCC + 24V L1 L R C H 895-470K C22 CE 0.047u C25 CE 0.1u C2 0 C E 0. 1u R2 5 1.8K R32 470 C1 3C E 1000p C21 CE0 .1u R2 4 100 DGND 3 CE/ S S 4 Re g 5 SW o u t 7 VI n 11 B. S 12 Co m p 14 Vr ef 15 AG N D 1 NC 2 NC 6 NC 8 NC 9 NC 10 NC 13 NC 16 IC 5 SPI 8010A C2 4 C E 0. 1u D5D1 FS4 TP25 D C 2 4 V /2 .8 A) R1 4 4. 7( 2W ) C 114E K A 3 2 1 Q52SJ 325 R2 3 10K + C7 220u/35V IN 1 GND 2 OUT 3 IC 9 uPC 2933T VCC3 + C2 8 220u/ 35V C3 1 C E 0. 1u D6KP -1608C G C K R3 8 330 D4 1SS355 VCC VCC3 39 P20/ PO 0/ T IO C A 3 /( IR Q 8 ) 52 P21/ PO 1/ T IO C B 3 /( IR Q 9 ) 53 P22/ PO 2/ T IO C C 3 /( IR Q 10) 54 P23/ PO 3/ T IO C D 3 /( IR Q 11) 55 P11/ PO 9/ T IO C B 0 44 P10/ PO 8/ T IO C A 0 43 P70/ ED RE Q0 /(D RE Q0) 34 P71/ ED RE Q1 /(D RE Q1) 35 W D T OVF 37 GND 99 /I rT XD /I rR X D OE ) Q2 /( IR Q0 ) Q3 /( IR Q1 ) D 2 /( IR Q 2 ) GND 76 PD0 /D 8 80 PD1 /D 9 79 PD2 /D 10 78 PD3 /D 11 77 PE0/ D 0 71 PE1/ D 1 70 PE2/ D 2 69 PE3/ D 3 68 PE4/ D 4 66 PE5/ D 5 65 PE6/ D 6 64 PE7/ D 7 63 VCC3 96 PB0 /A 8 15 PB1 /A 9 16 PB2 /A 10 17 PB3 /A 11 18 PB4 /A 12 20 PB5 /A 13 21 PB6 /A 14 22 PB7 /A 15 23 PLLVSS 92 PC0 /A 0 6 PC1 /A 1 7 PC2 /A 2 8 PC3 /A 3 9 PC4 /A 4 10 PC5 /A 5 11 PA4 /A 20 29 PA5 /A 21 30 PA6 /A 22 31 PA7 /A 23 32 VCC3 67 XTAL 98 EXTA L 97 GND 47 NM I 38 RES 93 STBY 100 PF7/C LKO UT 95 P75/ E D A C K 1 /( D A C K 1) 42 GND 19 PD4 /D 12 75 PD5 /D 13 74 PC7 /A 7 14 PC6 /A 6 13 PA1 /A 17 25 P6 5/T MO1 /DACK1/IRQ1 3 84 P6 4/T MO0 /DACK0/IRQ1 2 83 P63/ TM CI1/ TE ND 1/I RQ 11 82 P17/ PO 15/ T IO C B 2 /T C L K D /E D R A K 3 51 P15/ PO 13/ T IO C B 1 /T C L K C 49 P13/ PO 11/ T IO C D 0 /T C L K B 46 P12/ PO 10/ T IO C C 0 /T C L K A 45 GND 26 PA3 /A 19 28 PA2 /A 18 27 PA0 /A 16 24 IR Q 4 G/ IR Q3 A 1 A 0 PLLVCC 94 FW E 62 GND 12 P25/ PO 5/ T IO C B 4 /( IR Q 13) 57 P14/ PO 12/ T IO C A 1 48 VCC3 5 R Q 2 P24/ PO 4/ T IO C A 4 /( IR Q 12) 56 P26/ PO 6/ T IO C A 5 /E D R A K 0/ (I R Q 14) 58 P27/ PO 7/ T IO C B 5 /E D R A K 1/ (I R Q 15) 59 P7 3 /ETEN D 1 /( TEN D 1 ) 40 NC 33 P74/ E D A C K 0 /( D A C K 0) 41 P72 /ETEN D0 /(TEN D0 ) 36 P16/ PO 14/ T IO C A 2 /E D R A K 2 50 P60/ T M R I0/ D R E Q 0/ IR Q 8 60 P62/ TM CI0/ TE ND 0/I RQ 10 81 P61/ T M R I1/ D R E Q 1/ IR Q 9 61 PD6 /D 14 73 PD 7/ D 1 5 72 D A 2/ IR Q 6 D A 3/ IR Q 7 PF0/W AIT 85 4 Q1 S/IR CA PF1/U 86 PF2/L CA S/IR Q1 5 87 PF3/L WR 88 PF4/H WR 89 PF5/R D 90 PF6/A S 91 PG0 /C S0 101 PG1 /C S1 102 PG2 /C S2 103 PG3 /C S3 104 RQ 6) E /( IR Q 7 ) IR Q 5 IC 1 5 H D 64F 2676-Q F P 144 VCC3 R8 9 0 Y3 16MH z C5 9 C E 27p C5 8 C E 27p 8 E0. 1u C4 9CE 0. 1u R9 0 220 VCC3 D8 D9 D10 D11 D12 D13 D14 D15 1 2 3 4 5 10 9 8 7 6 RA 1 5 Y C N 35-8L 10K J 1 2 3 4 5 10 9 8 7 6 RA 1 6 Y C N 35-8L 10K J 1 2 3 4 5 10 9 8 7 6 RA32 YC N35-8L 10K J VCC3 C5 0 C E 0. 1u C3 7 C E 0. 1u VCC3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 D0D1D2D3 D4D5D6 D7 11 10 IC 19E 74L V C 14A D 9 8 IC 19D 74L V C 14A D /R ESET A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 D0D1D2D3D4D5D6D7 1 2 3 4 5 10 9 8 7 6 RA38 YC N3 5-8L 10KJ D8D9 D1 0 D1 1 D1 2 D1 3 D1 4 D1 5 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 1 0 R C A 03-4D 33 A0 A1 A2 A3 A4 A5 A6 RA 0 RA1 RA2 RA3 RA4 RA5 RA6 5 5 6 4 4 6 3 3 7 7 2 2 8 8 1 1 RA 1 1 R C A 03-4D 33 D8D9D1 0 D1 1 D1 2 D1 3 D1 4 D1 5 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 R A 39 R C A 03-4D 33 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 R A 40 R C A 03-4D 33 RD8RD9RD1 0 RD1 1 RD1 2 RD1 3 RD1 4 RD1 5 R9 9 33 ROM /256K, RA M /8K T9 VDD 2 GND 3 OUT 1 Cd 5 IC 2 0 R N 5V D 30A A (R N 5V D 29A A ) C6 6 C E 0. 1u R 120 1.0K VCC3 VCC3 C6 7 C E 0. 1u VCC3 R E SET SW SW 2 TSTB-2 3 4 IC 19B 74L V C 14A D 1 2 IC 19A 74L V C 14A D A1 1 A2 2 A3 3 GND 4 SD A 5 SC L 6 WP 7 VCC3 8 IC 1 2 CA T2 4 W C0 2 C3 8 C E 0. 1u FW E TP62 T3 0 VCC3 R5 9 10K R5 8 10K R5 7 10K C6 5 C E 0. 1u VCC3 RES ET 5 5 6 4 4 6 7 3 3 7 8 2 2 8 1 1 RA 1 7 R C A 03-4D 10K R A [1 .. 19] 1 2 3 4 5 10 9 8 7 6 R A 44 Y C N 35-8L 10K J VCC3 VCC3 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 3 5RC A 03-4D 10K R7 5 10K R6 4 10K 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 R A 27 R C A 03-4D 10K R6 2 10K R5 6 1. 0K 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 1 8 R C A 03-4D 10K VCC3 RA 0 D1 24 D2 25 D3 26 D4 27 D6 29 D8 /P 0 31 D5 28 D0 23 HW R/ BYTE 41 A1 17 A2 18 A3 19 A4 20 VBUS 5 A5 21 A6 22 D7 30 D9 /P 1 32 D 10/ P2 33 D 11/ P3 34 D 12/ P4 37 D 13/ P5 38 D 14/ P6 39 D 15/ A 0 40 TEST 7 IN T 1 /S O F 11 TC1 10 DRE Q1 9 DA CK1 8 RS T 46 TRO N 6 D+ 4 D-3 XOUT 13 XI N 14 IN T 0 42 DA CK0 48 DRE Q0 47 RD 43 LWR 44 CS 45 COREVCC 1 COREVCC 16 IOVCC 12 GND 2 GND 15 GND 36 IOVCC 35 IC 1 M66291G P VCC3 C5C_no n R1 7 27 C8C_no n R1 8 27 R1 9 1. 5K R2 7 1M R2 0 680 VCC3 VCC3 VCC 1 -Da ta 2 +Da ta 3 G ro und 4 CA S E 1 A 5A CA S E 1 B 5B CA S E 2 A 6A CA S E 2 B 6B CN1 SC U 201R FN 0B 0000 FL 5 E X C M L 16A 270U C1 0 C E 15p C1 6 C E 15p C4C_no n C3C_no n VCC3 C1 4 C E 0. 1u VCC3 C1 5 C E 0. 1u FL 3 E X C M L 16A 270U FL 4 E X C M L 16A 270U FL 6 E X C M L 16A 270U RA 1 RA 2 RA 3 RA 4 RA 5 RA 6 /RCS /RRD 4 /I NT US B0 Y1 12MH z C9 CE 0. 1u R4 0 R2 0 R3 0 R5 0 RD9RD1 0 RD1 1 RD1 2 RD1 3 RD1 4 RD1 5 /R H W R R1 6 10K R6 10K R7 10K R2 6 10K R2 1 10K /R ESET USB I /F RA 0 RD8 /R H W R /RRD /RCS 4 /I N T U S B 0 R A [1 .. 12] RA 0 /R ESET T1 1 2 3 4 5 10 9 8 7 6 RA 9 Y C N 35-8L 10K J T2 TP60 TP42 VCC3 RA 2 RA 3 RA 4 RA 5 RA 1 0 RA 6 RA 7 RA 8 RA 9 RA 1 PC 4 C E 0. 1u VCC C2 -14 C2 + 13 V-15 GND 8 T1 O 2 T2 O 1 T3 O 24 T4 O 20 R1 I 7 R2 I 3 R3 I 23 R4 I 16 VCC 9 V+ 11 C1 -12 C1 + 10 T1 I 5 T2 I 18 T3 I 19 T4 I 21 R1 O 6 R2 O 4 R3 O 22 R4 O 17 U1 DS 14C 238W MX C1 8 C E 1u/ 16V C1 7 C E 1u/ 16V PC 2 C E 0. 1u 1 142153164 175186197208219221023112412 2513 CN2 40325S1N SA D IF _C _D SR IF _C _C T S IF _C _/ R X D IF _C _D T R IF _C _R T S IF _C _/ T X D C1 1 C E 1u/ 16V C1 2 C E 1u/ 16V S E R IA L I /F ( R S 232C) SR V _ R E SET IF _ D T R IF _ T X D Po w er O N S low _ P ow er _ O N A8 A9 A10 RA8 RA9 RA10 5 5 6 4 4 6 7 3 3 7 8 2 2 8 1 1 RA 1 2 R C A 03-4D 33 A7 RA7 A11 RA11 D0D1D2D3 D4 D5D6D7 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 R A 33 R C A 03-4D 33 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 R A 34 R C A 03-4D 33 RD0RD1RD2RD3 RD4 RD5RD6RD7 A12 RA12 RD8RD9RD1 0 RD1 1 RD1 2 RD1 3 RD1 4 RD1 5 RD0RD1RD2RD3RD4RD5RD6RD7 R A [1 .. 19] /R H W R /RRD /RCS 2 R 104 33 R 103 33 /R L C A S /R U C A S /R L C A S /R U C A S VCC L E F T CURS OR TOP CURS OR DOW N CURS OR RI GHT CURS OR ME N U PO W E R _ SW EN TER TESTOR IG IN PA U S E F O RCE 1 2 3 4 5 10 9 8 7 6 RA 7 Y C N 35-8L 10K J VCC 1 2 3 4 5 10 9 8 7 6 RA 6 Y C N 35-8L 10K J RD8RD9RD1 0 RD1 1 RD1 2 RD1 3 RD1 4 RD1 5 RD0RD1RD2 RD3RD4RD5RD6RD7 /RCS 5 VCC3 V R _ SPEED VCC SO L + SO L -123 45 67891011 CN7 11FM N-BM T -A -T F SO L -SO L + P INCH_ S E NS CROP P INCH_ S E NS 123456 CN9 B6 B-P H-S M 3 -TB VCC F_PA PER R _ PA PER F_PA PER R _ PA PER DI P -3 DI P -4 PC 1 C E 0. 1u PC 6 C E 0. 1u PC 3 C E 0. 1u VCC PC 7 C E 0. 1u OC 1 CL K 11 1D 2 2D 3 3D 4 4D 5 5D 6 6D 7 7D 8 8D 9 1Q 19 2Q 18 3Q 17 4Q 16 5Q 15 6Q 14 7Q 13 8Q 12 IC 2 A H C T 574 VCC R 117 10K R 119 10K R 118 470 3 1 2 Q9 DT D 113E K To L C D 123 45678910111213141516 CN4 LH-16S R3 3 100 Q7 2SK 2796S VCC VCC R3 4 10K RS ER/W A(+ ) K( -) VS S VDD V0 DB0DB1DB2DB3 DB4DB5DB6DB7 RD8RD9RD1 0 RD1 1 RD1 2 RD1 3 RD1 4 RD1 5 5 6 IC 19C 74L V C 14A D 1 2 3 IC 6 A 74L V C 32 4 5 6 IC 6 B 74L V C 32 /R H W R /RRD /RCS 3 A0 2 A1 3 A2 4 A3 5 A4 6 A5 7 A6 8 A7 9 B0 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 E 19 DI R 1 IC 7 74L V C 245 A0 2 A1 3 A2 4 A3 5 A4 6 A5 7 A6 8 A7 9 B0 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 E 19 DI R 1 IC 1 0 74L V C 245 A0 2 A1 3 A2 4 A3 5 A4 6 A5 7 A6 8 A7 9 B0 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 E 19 DI R 1 IC 4 74A H C T 245 CROP VCC CROP _ O N LC D _ R S LC D _ R W LC D _ E L C D_ ON CROP _ O N LC D _ R S LC D _ R W LC D _ E L C D_ ON 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 2 8 R C A 03-4D 10K VCC3 R 100 10K VCC3 A0 2 A1 3 A2 4 A3 5 A4 6 A5 7 A6 8 A7 9 B0 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 E 19 DI R 1 IC 3 74L V C 245 IF _ C T S IF _ R X D IF _ D S R /R ESET R9 1 1. 0K L C D_ D7 R2 2 10K VCC LC D _ D 7 LC D _ B U S Y LC D _ B U S Y LE D LE D 3 1 2 Q6 DT A 114E K A VCC R1 5 330 1234567891011121314 151617 CN5 1 7 F M N-BM T -A -T F LE D _ P O WE R LE D _ P O WE R R3 6 68K VCC R 3 7 220 CROP _ A D R 6 3 10K D0 29 D1 31 D2 33 D3 35 D4 38 D5 40 D6 42 D7 44 D8 30 D9 32 D1 0 34 D1 1 36 D1 2 39 D1 3 41 D1 4 43 D1 5 45 A1 24 A2 23 A3 22 A4 21 A5 20 A6 19 A7 18 A8 8 A9 7 A1 0 6 A1 1 5 A1 2 4 A1 3 3 A1 4 2 A1 5 1 A1 6 48 A1 7 17 RY/ BY 15 A0 25 VCC3 37 CE 26 OE 28 WE 11 RP 12 BYTE 47 GND 27 GND 46 A1 8 16 IC 1 1 MX 29L V 400T/ B -T SO P48 VCC3 /RCS 0 /RRD /R H W R /R ESET RD0RD1RD2RD3RD4RD5RD6RD7RD8RD9RD1 0 RD1 1 RD1 2 RD1 3 RD1 4 RD1 5 RA 1 RA 2 RA 3 RA 4 RA 5 RA 6 RA 7 RA 8 RA 9 RA 1 0 RA 1 1 RA 1 2 PC 9 C E 0. 1u RA 1 3 RA 1 4 RA 1 5 RA 1 6 RA 1 7 RA 1 8 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 1 3 R C A 03-4D 33 5 5 6 4 4 6 7 3 3 7 8 2 2 8 1 1 RA 1 4 R C A 03-4D 33 RA13 RA14 RA15 RA16 RA17 RA18 RA19 A13 A14 A15 A16 A17 A18 A19 R4 4 R _no n RA 1 9 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 3 R C A 03-4D 100 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 2 R C A 03-4D 100 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 1 R C A 03-4D 100 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 4 R C A 03-4D 100 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 5 R C A 03-4D 100 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 8 R C A 03-4D 100 R3 0 100 R2 9 100 R 2 8 100 TP10 TP8 TP6 TP7 TP4 TP9 TP11 TP5 TP2 TP3 TP1 TP14 TP28 TP26 TP27 TP13 TP12 TP59 TP55 VCC3 PC 5 C E 0. 1u VCC3 DB1DB0DB3DB2DB5 DB4DB7DB6 R3 5 150K TP24TP31TP41TP33 TP16 TP17 TP18 TP15 TP22 TP21 TP20 TP19 TP39 TP38 TP37 TP36 TP30 TP32 TP34 TP35 A0 18 A1 19 A2 20 A3 21 A4 24 A5 25 A6 26 A7 27 A8 28 A9 29 RA S 15 CA S L 32 CA S H 31 WE 14 OE 30 GND 23 GND 39 GND 44 Vc c 22 Vc c 6 Vc c 1 I/ O 1 5 43 I/ O 1 4 42 I/ O 1 3 41 I/ O 1 2 40 I/ O 1 1 38 I/ O 1 0 37 I/ O 9 36 I/ O 8 35 I/ O 7 10 I/ O 6 9 I/ O 5 8 I/ O 4 7 I/ O 3 5 I/ O 2 4 I/ O 1 3 I/ O 0 2 IC 8 M11L 16161SA R 133 R _no n R 132 0 R 134 10KMAIN BOARD_Circuit Diagram 2/2
Y2 8.0MH z 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 2 3 R C A 03-4D 47 C3 3 C E 1000p C3 4 C E 1000p C4 6 C E 22p R 114 0. 1o hm /1 W R 122 10K C3 2 C E 1000p C3 5 C E 1000p 3 1 2 Q 1 0 D T C 114E K VCC C4 7 C E 15p R9 2 100K 0. 1% C5 4 CE 0.022u R9 3 100K 0. 1% R 110 1. 0K XP W M -XP W M + SO L P W M + VCC3 3 2 1 4 11 + -IC 17A 3403A 5 6 7 + -IC 17B 3403A VCC R112 470 VCC EN 1 8 IN 1 7 IN 2 4 VREF 16 VBOOT 18 OUT 1 6 OUT 2 5 GND 1 SEN SE 1 2 VS 12 GND 20 EN 2 3 EN 3 13 IN 3 14 OUT 3 15 SEN SE 2 19 VCP 17 GND 10 VS 9 GND 11 IC 1 8 L 6234 EN 1 8 IN 1 7 IN 2 4 VREF 16 VBOOT 18 OUT 1 6 OUT 2 5 GND 1 SEN SE 1 2 VS 12 GND 20 EN 2 3 EN 3 13 IN 3 14 OUT 3 15 SEN SE 2 19 VCP 17 GND 10 VS 9 GND 11 IC 1 4 L 6234 R 113 10k VCC3 R 115 12K 0. 1% R 128 220 VCC3 LE D 1 K P -1608C GCK R 126 12K 0. 1% R9 7 4. 7K 0. 1% R 116 4. 7K 0. 1% C3 9 C E 1u/ 25V C4 1 C E 0. 22u/ 50V C4 0 C E 0. 01u VM C6 4 C E 1u/ 25V R4 2 1. 0o hm /1 W R8 1 0. 1o hm /1 W YP W M + SO L P W M -YP W M -R6 5 10K SO L + SO L -Y+ Y-8 9 IC13D74L V C 14 1 2 7 14 IC 13A 74L V C 14 5 6 IC 13C 74L V C 14 3 4 IC 13B 74L V C 14 11 10 IC 13E 74L V C 14 VCC 12345 1 510 12345 67 CN1 0 5267-07A 12345678 CN8 5267-08A C7 0 C E 0. 22u/ 50V C5 7 C E 0. 01u VM PW M_EN PW M_EN R7 8 100K 0. 1% R6 8 100K 0. 1% 10 9 8 + -IC 17C 3403A VCC R4 3 12K 0. 1% R5 1 12K 0. 1% R4 1 4. 7K 0. 1% R5 0 4. 7K 0. 1% R7 9 100K 0. 1% R6 9 100K 0. 1% 12 13 14 + -IC 17D 3403A VCC R7 1 12K 0. 1% R8 2 12K 0. 1% R6 0 4. 7K 0. 1% R7 2 4. 7K 0. 1% VCC Y+ Y-/X _ A /X _ B /Y _ B /Y _ A X_ CURNT Y_ CURNT S O L _ CURNT VCC3 39 P20/ PO 0/ T IO C A 3 /( IR Q 8 ) 52 P21/ PO 1/ T IO C B 3 /( IR Q 9 ) 53 P22/ PO 2/ T IO C C 3 /( IR Q 10) 54 P23/ PO 3/ T IO C D 3 /( IR Q 11) 55 P11/ PO 9/ T IO C B 0 44 P10/ PO 8/ T IO C A 0 43 P 70/ ED RE Q0/ (D RE Q0) 34 P 71/ ED RE Q1/ (D RE Q1) 35 WD T O V F 37 GND 99 P 3 0 /T XD0 /I rT XD 139 P31/ T X D 1 138 P32/ R X D 0 /I rR X D 137 P33/ R X D 1 135 P34/ SC K 0 134 P35/ SC K 1 /( O E ) 133 P80/ E D R E Q 2 /( IR Q 0 ) 140 P81/ E D R E Q 3 /( IR Q 1 ) 141 P8 2 /ETEN D 2 /( IR Q 2 ) 142 P 83 /E TE ND3/(IRQ3 ) 2 GND 76 PD 0/ D8 80 PD 1/ D9 79 PD 2/ D1 0 78 PD 3/ D1 1 77 PE0/ D 0 71 PE1/ D 1 70 PE2/ D 2 69 PE3/ D 3 68 PE4/ D 4 66 PE5/ D 5 65 PE6/ D 6 64 PE7/ D 7 63 VCC3 96 PB 0/ A8 15 PB 1/ A9 16 PB 2/ A1 0 17 PB 3/ A1 1 18 PB 4/ A1 2 20 PB 5/ A1 3 21 PB 6/ A1 4 22 PB 7/ A1 5 23 PLLVSS 92 PC 0/ A0 6 PC 1/ A1 7 PC 2/ A2 8 PC 3/ A3 9 PC 4/ A4 10 PC 5/ A5 11 MD2 1 MD 1 144 MD 0 143 PA4/ A2 0 29 PA5/ A2 1 30 PA6/ A2 2 31 PA7/ A2 3 32 VCC3 67 XTAL 98 EXTA L 97 GND 47 NM I 38 RES 93 STB Y 100 PF7 /C LKO UT 95 P75/ E D A C K 1 /( D A C K 1) 42 GND 19 P 84 /E DACK2 /(IRQ4 ) 3 P 85 /E DACK3 /(IRQ5 ) 4 PD 4/ D1 2 75 PD 5/ D1 3 74 PC 7/ A7 14 PC 6/ A6 13 PA1/ A1 7 25 P 65 /T MO1 /DACK1/IRQ1 3 84 P 64 /T MO0 /DACK0/IRQ1 2 83 P 63/ TM CI1/ TE ND 1/I RQ 11 82 P17/ PO 15/ T IO C B 2 /T C L K D /E D R A K 3 51 P15/ PO 13/ T IO C B 1 /T C L K C 49 P13/ PO 11/ T IO C D 0 /T C L K B 46 P12/ PO 10/ T IO C C 0 /T C L K A 45 GND 26 PA3/ A1 9 28 PA2/ A1 8 27 PA0/ A1 6 24 P54/ A N 12/ IR Q 4 127 P 5 3 /A D T R G/ IR Q3 110 AV S S 131 P47/ A N 7/ D A 1 126 P46/ A N 6/ D A 0 125 P45/ A N 5 124 P44/ A N 4 123 P43/ A N 3 120 P42/ A N 2 119 P41/ A N 1 118 P40/ A N 0 117 VRE F 121 AV C C 122 PLLVCC 94 FW E 62 GND 12 P25/ PO 5/ T IO C B 4 /( IR Q 13) 57 P14/ PO 12/ T IO C A 1 48 VCC3 5 VCC3 116 P 50/ TX D2 /IR Q0 107 GND 136 P 51 / RX D2 /IRQ1 108 P52/ SC K 2 /I R Q 2 109 P24/ PO 4/ T IO C A 4 /( IR Q 12) 56 P26/ PO 6/ T IO C A 5 /E D R A K 0/ (I R Q 14) 58 P27/ PO 7/ T IO C B 5 /E D R A K 1/ (I R Q 15) 59 P7 3 /ETEN D 1 /( TEN D 1 ) 40 NC 33 P74/ E D A C K 0 /( D A C K 0) 41 P 72 /E TE ND0/(T END0 ) 36 P16/ PO 14/ T IO C A 2 /E D R A K 2 50 P60/ T M R I0/ D R E Q 0/ IR Q 8 60 P 62/ TM CI0/ TE ND 0/I RQ 10 81 P61/ T M R I1/ D R E Q 1/ IR Q 9 61 PD 6/ D1 4 73 PD 7/ D 1 5 72 P56/ A N 14/ D A 2/ IR Q 6 129 P57/ A N 15/ D A 3/ IR Q 7 130 NC 132 PF0 /W AIT 85 Q14 S/ IR CA PF1 /U 86 Q15 S/ IR CA PF2 /L 87 WR PF3 /L 88 PF4 /H WR 89 PF5 /R D 90 PF6 /A S 91 PG 0/ CS 0 101 PG 1/ CS 1 102 PG 2/ CS 2 103 PG 3/ CS 3 104 PH 0/ CS 4 105 PH 1/ CS 5 106 PH 2/ C S 6/ (I R Q 6) 111 PH 3/ C S 7/ O E /( IR Q 7 ) 112 P G 4 /BREQO 113 P G 5 /BA CK 114 P G 6 /BREQ 115 P55/ A N 13/ IR Q 5 128 IC16 H8S/267X-QFP 144 R7 6 220 VCC3 VF VCC3 VM VCC3 VCC3 PC 12 C E 0. 1u PC 14 C E 0. 1u C4 5 CE1 u C5 3 CE 0.022u R 107 1. 0K R109 470 C5 2 CE 0.022u R 106 47K R108 470 C5 1 CE 0.022u R105 2.2K R 111 1. 0K XP W M -XP W M + SO L P W M + PWM_E N X_ CURNT YP W M + SO L P W M -YP W M -/X _ A /X _ B /Y _ B /Y _ A Y_ CURNT S O L _ CURNT IN T 4 K /READY /MTRERR VCC3 T2 9 T2 8 /S RV _ R ESET R 127 1. 0K SR V _ R E SET FW E FW E 1 2 3 4 5 10 9 8 7 6 RA 3 1 Y C N 35-8L 10K J 1 2 3 4 5 10 9 8 7 6 RA 4 2 Y C N 35-8L 1K J 1 2 3 4 5 10 9 8 7 6 RA 4 5 Y C N 35-8L 10K J 1 2 3 4 5 10 9 8 7 6 RA 3 6 Y C N 35-8L 10K J 1 2 3 4 5 10 9 8 7 6 RA 3 0 Y C N 35-8L 10K J 1 2 3 4 5 10 9 8 7 6 RA21 YC N35-8L 10K J 1 2 3 4 5 10 9 8 7 6 RA20 YC N35-8L 10K J 1 2 3 4 57 8 9 10 6 RA46 YC N35-8L 10K J 1 2 3 4 5 10 9 8 7 6 RA19 YC N35-8L 10K J 1 2 3 4 5 10 9 8 7 6 RA 2 9 Y C N 35-8L 10K J T2 7 T2 6 T6 T5 T7 T8 PC 11 C E 0. 1u PC 10 C E 0. 1u PC 13 C E 0. 1u 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 4 7 R C A 03-4D 10K T22 T23 T24 T25 1 2 3 4 5 10 9 8 7 6 RA 2 2 Y C N 35-8L 10K J VCC3 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 4 1 R C A 03-4D 1K T3 1 VCC3 T1 4 T1 3 T1 5 T1 2 T1 1 JP 1 DS P0 2-0 2 C m d_Mt o S C m d_St o M /C m d_H S_St oM C m d_St o M C m d_Mt o S /C m d_H S_St oM IN T 4 K DDA _ M to S DDA _ C L K DDA _ C L K DDA _ M to S /F AN P W M fo r FanC ontrol L2L R C H 895-181K + C6 8 10u/ 100V R 123 150 1 2 3 Q1 1 2SK 2796S 12 CN1 2 B2 B-XH-A R 129 1. 2/ 1W 13 12 IC 13F 74L V C 14 R4 9 10k VCC3 D1 0 D 2 FS6 /F AN P W M X+ X-X+X- VCC3 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA 2 4 R C A 03-4D 1K FL 11 E X C M L 20A 390U FL 12 E X C M L 20A 390U FL 9 E X C M L 20A 390U FL 10 E X C M L 20A 390U C5 6 C E 0. 22u/ 50V /R E A D Y /M TRERR /LESSTH A N /L ESSTH AN /C m d_H S_Mt o S /C md_H S _Mt oS /F AU L T /FAULT T1 6 T1 7 T1 9 VF RES E T VCC3 PC 8 C E 0. 1u 1 3 2 D9 D A N 217U 1 3 2 D8 D A N 217U GRIT SCAN TP4 5 TP4 4 TP4 3 TP4 6 TP5 8 TP5 4 TP5 7 TP5 6 TP6 3 TP6 4 TP6 5 C6 3 C E 1000p C6 2 C E 1000p C6 1 C E 1000p C6 0 C E 1000p TP4 9 TP6 8 TP6 7 TP6 6 TP6 1 F0F1 T3 2 T3 3 T1 0 T3 4 R 121 10K VCC C5 5 C E 0. 22u/ 50V C3 0 C E 0. 22u/ 50V C2 9 C E 0. 22u/ 50V FL 7 0 FL 8 0 + C7 4 100u/ 63V VCC3 R7 7 3.3k C7 1 CE 0.22u/ 50V C4 2 CE 0.22u/ 50V 1 2 3 Q82SK 2796S R4 7 1.0 K R4 8 100 C2 7 C E 470p D7 PT Z 43A VM R4 5 47/ 1W + C23 1000u/ 63V D3 DE 3L 20U Q42SJ 402( 2SJ 553S) R1 1 1K /0 .75W R82.2K /0 .75W 3 1 2 Q2DT C 114E K + 24V R4 6 47/ 1W Po w er O N R915K 3 1 2 Q3DT C 114E K Sl o w _Po we r_ O N T3 T4 R1 0 100 C6CE 1000p 8 9 10 IC 6 C 74L V C 32 12 13 IC 19F 74L V C 14 R4 0 1. 0K 11 12 13 IC 6 D 74L V C 32 R9 8 0 VCC R9 6 R _no n OUT 2 IN 3 ADJ 1 IC 2 1 u PC3 17 VF R 125 R _no n R 131 R _no n R 124 R _no n 3_no n + C6 9 C _no n T3 5 D1 1 D _no n C7 2 C _no n R 130 0 R9 5 0 R9 4 R _no n R6 6 0 R6 7 R _no n R8 0 0 R7 0 R _no n TP5 0 TP5 1 TP5 2 TP5 3 (No mount) (No mount) (No mount)2-3 OTHER CIRCUIT BOARDS
OTHER CIRCUIT BOARDS_COMPONENT SIDE
PANEL BOARD B CARRIAGE BOARD CROP BOARD (Soldering Side) (Soldering Side) PINCH BOARD
CARRIAGE BOARD
OTHER CIRCUIT BOARDS_Circuit Diagram
SW5 TSTB-2-L SW4 TSTB-2-L SW3 TSTB-2-L SW13 TSTB-2-L SW12 TSTB-2-L SW11 TSTB-2-L SW10 TSTB-2-L SW9 TSTB-2-L SW8 TSTB-2-L SW7 TSTB-2-L SW6 TSTB-2-L TEST ORIGIN PAUSE ENTER POWER MENU LEFT CURSOR TOP CURSOR DOWN CURSOR RIGHT CURSOR FORCE VR1 RS20M113JA03 VCC3 LCD1 LCD LMC-SSC2K16DLNY-01 VCC3 D1 L-7104PBD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 CN1 17FMN-BTK-A POWER 1 2 3 CN6 CABLE-ASSY,CROP SENS GX-24 4 1 3 2 U1 NJL5265KL CCVCC PinchPos /Crop_ON CropSens 1 2 3 CN5 B3B-PH-K-S C2 C_non 1 2 3 4 CN4 B4B-PH-K-S CCVCC 1 2 CN3 IL-S-2P-S2T2-EF To Solenoid To Pinchroll
To Crop Sensor Board To Main Board Sensor C1 C_non Sol+ Sol-Sol+ Sol-PinchPos 1 2 3 4 5 6 7 8 9 10 11 CN2 11FMN-SMT-A-TF 1 2 3 CN7 CABLE-ASSY,PINCH SENS GX-24 2 1 3 5 4 U2 GP1A57HR COVCC R2 0 COVCC R1 470 R3 10K C3 CE0.1u COVCC PANEL BOARD CROP BOARD PINCH BOARD
3 Replacement of Main Parts
The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows.
3-1 TOOL CARRIAGE_REPLACEMENT
Remove the TOOL CARRIAGE COVER. Remove the TOP COVER and TOP PANEL.
TOP PANEL
PINCH ROLLER REPLACEMENT : 5min. < Total Time : 5min. >
CUTTER PROTECTION REPLACEMENT : 5min. < Total Time : 5min. >
TOOL CARRIAGE REPLACEMENT : 10min. 1. TOOL HEIGHT ADJUSTMENT
2. TOOL PRESSURE ADJUSTMENT
3. AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
Adj. Time : 55min. < Total Time : 65min. >
MAIN BOARD REPLACEMENT : 10min. 1. FIRMWARE INSTALLATION 2. ALL INITIALIZE
3. TOOL PRESSURE ADJUSTMENT 4. CALIBRATION
5. AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
Adj. Time : 60min. < Total Time : 70min. >
CARRIAGE MOTOR REPLACEMENT : 5min.
1. AGING Adj. Time : 1min.
< Total Time : 6min. >
GRIT MOTOR REPLACEMENT : 5min.
1. AGING Adj. Time : 1min.
< Total Time : 6min. >
TOP COVER
3
Disconnect the Cables of CROP MARK SENSOR, PINCH ROLLER SENSOR and SOLENOID.4
Unhook and remove the CABLE STAY.5
6
Remove the TOOL CARRIAGE.
Remove the CABLE TIE for fixing the wirings.
SCREWS
CABLE TIE
PINCH ROLLER SENSOR CROP MARK SENSOR
SOLENOID
HOOK
7
8
9
10
Remove the CROP MARK SENSOR from the TOOL CARRIAGE.
Pass the PINCH ROLLER SENSOR CABLE through the hole of the TOOL CARRIAGE and fix the TOOL CARRIAGE by lifting it up.
Fix the Cables of CROP MARK SENSOR and SOLENOID with the CABLE TIE.
Fix the CROP MARK SENSOR to the new TOOL CARRIAGE.
SCREWS SCREWS
CABLE TIE
11
12
13
Fix the CABLE STAY and fix the Cables with the HOOK.
Connect the Cables of CROP MARK, PINCH ROLLER and SOLENOID.
HOOK
CABLE STAY
PINCH ROLLER SENSOR CROP MARK SENSOR
SOLENOID
Carry out the following adjustments. 1. TOOL HEIGHT ADJUSTMENT 2. TOOL PRESSURE ADJUSTMENT
3-2 MAIN BOARD_REPLACEMENT
3
4
Connect the CABLEs to the MAIN BOARD. Disconnect the CABLEs from the MAIN BOARD. Remove the RIGHT SIDE COVER, PANEL, TOP COVER, TOP PANEL, UNDER PANEL, FRONT APRON and REAR APRON.Replace the MAIN BOARD to the new one.
MAIN BOARD TOP PANEL TOP COVER FRONT APRON REAR APRON UNDER PANEL PANEL RIGHT SIDE COVER
MAIN BOARD Make sure to disconnect the Cables
connected to the PANEL from the MAIN BOARD.
5
6
Fix the REAR APRON, FRONT APRON, UNDER PANEL, PANEL and RIGHT SIDE COVER.
Make sure to connect the Cables connected to the PANEL to the MAIN BOARD.
FRONT APRON
REAR APRON
UNDER PANEL
PANEL
RIGHT SIDE COVER
Carry out the following adjustments. 1. FIRMWARE INSTALLATION 2. ALL INITIALIZE
3. TOOL PRESSURE ADJUSTMENT 4. CALIBRATION
3-3 CARRIAGE MOTOR_REPLACEMENT
1
2
3
Remove the screws fixing the FLANGE and remove the MOTOR together with the FLANGE.
Remove the SPRING.
Disconnect the CONNECTOR of the Motor Cable.
4
PANEL RIGHT SIDE COVER Remove the RIGHT SIDE COVER and PANEL.
Make sure to disconnect the Cables connected to the PANEL from the MAIN BOARD.
SPRING
CONNECTOR
5
Fix the FLANGE temporarily.
6
Fix the SPRING. Then, tighten up the 3 screws for fixing the FLANGE with checking the gears mesh without backlash.
7
8
Remove the MOTOR from the FLANGE and fix the new MOTOR to the FLANGE.
Be careful with the fixing direction of the FLANGE.
SCREWS FLANGE
Connect the CONNECTOR of the Motor Cable. Apply a proper quantity of grease
(P/# 21675102 GREASE,FLOIL G902 10ML) between gears.
SPRING
9
Fix the PANEL and RIGHT SIDE COVER.Check the AGING.
Connect the AC Adapter and turn on the Power SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
10
11
12
FORCE 30gf[ ] , [ ] , [ ] + POWER ON
SERVICE MODE VER 1.00 [ ] MOTOR TIME MOTOR TIME [ ] [ENTER] AGING AGING START PANEL RIGHT SIDE COVERMake sure to connect the Cables connected to the PANEL to the MAIN BOARD.
In [AGING] menu, select [AGING START] and press the [ENTER] key. Make sure the machine does the AGING, and finish it.
Clear the motor working hours.
Go back the Service Menu, and select [MOTOR TIME] > [RESET OK?] and press the [ENTER] key.
3-4 GRIT MOTOR_REPLACEMENT
1
FRONT APRON
UNDER PANEL
LEFT SIDE COVER RIGHT SIDE COVER Remove the LEFT/RIGHT SIDE COVERs, UNDER
PANEL and FRONT APRON.
Remove the screws fixing the FLANGE and remove the MOTOR together with the FLANGE.
Remove the SPRING.
Disconnect the CONNECTOR of the Motor Cable.
SPRING
7
8
Fix the FLANGE temporarily.
Fix the SPRING. Then, tighten up the 3 screws for fixing the FLANGE with checking the gears mesh without backlash.
Replace the MOTOR together with the FLANGE with the new one.
SCREWS
Connect the CONNECTOR of the Motor Cable. Apply a proper quantity of grease
(P/# 21675102 GREASE,FLOIL G902 10ML) between gears.
SPRING GRIT MOTOR ASSY
MOTOR GEAR DRIVE GEAR
(REAR VIEW) FORCE 30gf
[ ] , [ ] , [ ] + POWER ON
SERVICE MODE VER 1.00 [ ] [ ] MOTOR TIME MOTOR TIME *1500:00:00 MOTOR TIME RESET OK? [ ] [ENTER] AGING AGING STARTFix the FRONT APRON, UNDER PANEL and LEFT/ RIGHT SIDE COVERs.
Check the AGING.
Connect the AC Adapter and turn on the Power SW while pressing the Left, Right and Down keys to enter the SERVICE MODE.
In [AGING] menu, select [AGING START] and press the [ENTER] key. Make sure the machine does the AGING, and finish it.
Clear the motor working hours.
Go back the Service Menu, and select [MOTOR TIME] > [RESET OK?] and press the [ENTER] key.
The motor working hours will be reset to 0.
FRONT APRON
UNDER PANEL
3-5 PINCH ROLLER_REPLACEMENT
1
Lower the SHEET LOADING LEVER to raise thePINCH ROLLERs.
Remove the SHAFT.
Remove one of the E-RING with the Flat Head driver.
Fix the new PINCH ROLLER with washers by passing the SHAFT through the PINCH ROLLER.
E-RING Set the Sheet to prevent the washer from dropping
and going inside the machine during the replacement.
Fix the E-RING with pincers.
Put the CUTTER PROTECTION fully from the left edge of the APRON and along the MARK on the CENTER FRAME.
There would be space at the right edge.
3-6 CUTTER PROTECTION_REPLACEMENT
E-RING
0 ~ 1mm
MARK CUTTER PROTECTION
Tool No. ST-002
Tool Name TENSION GAUGE 300g (3N)
Purpose Tool Pressure Adjustment
Tool No. ST-006
Tool Name WHITE DUMMY PEN
Purpose Tool Height Adjustment Tool Pressure Adjustment
Tool No. ST-012
Tool Name DIAL TENSION METER DTB-50
Purpose Tool Pressure Adjustment
4-1 Special Tool
4-2 Service Mode
This menu is for checking the Panel Keys. It will be checked [TEST], [ORIGIN], [PAUSE], [ ], [ ], [ ], [ ], [MENU], [FORCE], [ENTER] in order. Firmware Version SERVICE MODE SERVICE MODE VER 1.00 [ ], [ ], [ ] + POWER ON FORCE 30gf FORCE 30gf *7 FORCE 200gf FORCE 200gf *8
FORCE LEVER FORCE LEVER [---*---]
KEY CHECK KEY START
**********
SENSOR CHECK SENSOR CHECK F0 R0 P0 C235
FAN CHECK FAN CHECK
ON CALIB-G<-0.14> CALIB-G<-0.14> *CHANGE KEY CHECK OK! KEY CHECK NG! CALIB-G<-0.14> DATA 2 CALIB-G<-0.14> DATA 1 CALIB-G<-0.14> *-0.14%
This menu is for adjusting the MIN Tool Pressure.
This menu is for adjusting the MAX Tool Pressure.
This menu is for checking the status of the PEN FORCE Slider.
This menu is for checking the Sensor.
F : Front Paper Sensor, R: Rear Paper Sensor, P : Pinch Roller Sensor
1 : ON 0 : OFF
C : Sensibility of Crop Mark Sensor Value : 0 ~ 1023
Check the difference of the values which the sensor detects the Crop Mark (Black) and the Sheet (White) is more than 500.
Make sue to use a matt sheet for this check. This menu is for checking the FAN.
ON/OFF will be changed by pressing the [ENTER] key.
This menu is for Calibration of the Feed direction. The value is %.
Select the Calibration Checking DATA and press the [ENTER] key to draw a figure.
CALIB-C<+0.04> CALIB-C<+0.04> *CHANGE
CROP AUTO CROP AUTO
START
CROP MANUAL CROP MANUAL *CROP-G <-5>
AGING AGING START
MOTOR TIME MOTOR TIME *3000:00:00 MOTOR TIME RESET OK ? CROP MANUAL *CROP-C <-7> CALIB-C<+0.04> *+0.04% CALIB-C<+0.04> DATA 2 CALIB-C<+0.04> DATA 1 CROP-G <-5> *-5 CROP-C <-7> *-7
This menu is for Calibration of the Carriage moving direction. The value is %.
Select the Calibration Checking DATA and press the [ENTER] key to draw a figure.
This menu is for Auto Crop Mark Sensor.
This menu is for Manual Crop Mark Sensor. 1 step = 0.025mm
* This menu is not used normally.
This menu is for Aging.
Aging will be stop by pressing the [PAUSE] key or turning the power off.
This menu is for checking the MOTOR TIME (Total Time that the Carriage Motor or the Grit Motor has been rotated.) and resetting it.
* Hour : Minute : Second
ALL INITIALIZE
[ ] , [ ] , [ ORIGIN ] + POWER ON
INIT ALL EEROM
ARE YOU SURE?
[ MENU ] + POWER ON
LANG. ENGLISH *ITAL
Languages : English, Japanese, German, French, Spanish, Italian and Portuguese
All data inside the EEPROM will be initialized.
DISPLAYED LANGUAGE
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5 min.)
1
Connect PC and GX-24 with the USB Cable.2
Connect the AC Adapter while pressing the Up, Down, Left keys and press the [ENTER] key. The machine is ready to receive data when [WAITING] is displayed.3
Start DropOut.exe.4
Open the [Print Setup] dialog from the [File] menu. Then, select GX-24 and click [OK].It is necessary to prepare the followings to upgrade the FIRMWARE.
1. FIRMWARE 2. PC
3. USB Cable 4. DropOut.exe
ARE YOU SURE?
[ ] , [ ] , [ ] + AC Adapter
BOOT VERSION 1.0
WAITING
Click [Add].
Select the firmware file and click [Open].
Click [Output].
DropOut starts to send the firmware to the GX-24.
When upgrade is completed, [COMPLETE] will be displayed on the GX-24 LCD.
Turn off the power. RECEIVING
DATA ERROR NG
3
4-4 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
1
2
TOOL HEIGHT ADJUSTMENT is designed to ensure cutting quality by eliminating tool-bouncing as the tool traverses the media.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
Roland Special Tool WHITE DUMMY PEN (ST-006), Thickness Gauge and 1mm Hexagonal wrench are necessary for this adjustment.
Remove the TOOL CARRIAGE COVER. Remove the TOP COVER and TOP PANEL.
TOP PANEL TOP COVER
TOOL CARRIAGE COVER
Put the PINCH ROLLERs down at the both ends of GRIT ROLLER.
Put the WHITE DUMMY PEN (ST-006) to the TOOL CARRIAGE. Make sure to insert it until the collar of the PEN touches the rim of the hole.
5
4
6
Connect the AC Adapter and turn on the Power SW.
Adjusting Screw
7
Adjust the Adjusting Screw so that the clearancebetween the Pen Tip and the BED will be 2.5 ~ 2.6mm with 1mm Hexagonal wrench.
Next, Carry out the [4-5 TOOL PRESSURE Make sure to cover the Front / Rear Paper Sensors with paper when turning on the Power.
Move the TOOL CARRIAGE to the position where the clearance between the Pen Tip and the BED is the smallest.
[H] mark is written at the position where the Tool Height was adjusted in the factory.
It is written at the position where the BED is at the highest. In other words, where the clearance between the Pen and the BED is the smallest.
3
Select [FORCE 30gf] menu and move the TOOL down by pressing the [TEST] key.1
4-5 TOOL PRESSURE ADJUSTMENT (Referential Time : 15 min.)
2
TOOL PRESSURE ADJUSTMENT is for adjusting the current supplied to the solenoid of the TOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting. This adjustment must be performed after replacement of the TOOL CARRIAGE.
Roland Special Tool TENSION GAUGE (ST-002), WHITE DUMMY PEN (ST-006) and DIAL TENSION METER (ST-012) are used for this adjustment.
Carry out [4-4 TOOL HEIGHT ADJUSTMENT] before doing this adjustment.
FORCE 30gf
[ ] , [ ] , [ ] + POWER ON
SERVICE MODE VER 1.00[ ]
[TEST]
FORCE 30gf
FORCE 30gf
*7
Turn on the power while pressing the Left, Down, Right keys to enter the Service Mode.
Move the TOOL CARRIAGE to the position where the clearance between the Pen Tip and the BED is the smallest.
[H] mark is written at the position where the Tool Height was adjusted in the factory.
It is written at the position where the BED is at the highest. In other words, where the clearance between the Pen and the BED is the smallest.
4
5
Pull up the TOOL HOLDER with the DIAL TENSION GAUGE (ST-012) and measure the pressure when pen tip leaves the BED.
Adjust the parameter in the [FORCE 30gf] menu with the Up and Down keys so that the pressure will be 30gf ~ 40gf (0.3N ~ 0.4N).
Press the [ENTER] key to save the settings.
Select [FORCE 30gf] menu and move the TOOL down by pressing the [TEST] key.
Confirm that the pressure is 30gf ~ 40gf (0.3N ~ 0.4N) when the tip of the PEN leaves the BED by lifting the TOOL HOLDER with the DIAL TENSION GAUGE
6
7
[ENTER] FORCE 30gf *7 [ ] [ ][ ]
[TEST]
FORCE 200gf
FORCE 200gf
*8
[ENTER] FORCE 200gf *8 [ ] [ ] Select [FORCE 200gf] menu and move the TOOLdown by pressing the [TEST] key.
Pull up the TOOL HOLDER with the TENSION GAUGE (ST-002) and measure the pressure when pen tip leaves the BED.
Adjust the parameter in the [FORCE 200gf] menu with the Up and Down keys so that the pressure will be 195gf ~ 205gf (1.9N ~ 2.0N).
4-6 CALIBRATION (Referential Time : 20 min.)
1
Put the 0.25mm Standard Ceramic Pen to the TOOL CARRIAGE.2
3
Set A1 size paper (841mm x 594mm) on the machine.
CALIBRATION is for calibrating the media feeding amount. This adjustment must be performed after the MAIN BOARD or in case you like to improve the distance accuracy.
FORCE 30gf
[ ] , [ ] , [ ] + POWER ON
SERVICE MODE VER 1.00
Turn on the power while pressing the Left, Down, Right keys to enter the Service Mode.
Measure the length of CARRIAGE DIRECTION / GRIT ROLLER DIRECTION by using the figure. If the measured length is within the following range, it does not need to be calibrated.
Carriage Direction : 548.9mm ~ 551.1mm Grit Direction : 748.5mm ~ 751.5mm
If the measured length is beyond the range, carry out the next step.
7
6
GX-24 will start drawing a figure.
4
Calculate the amount to be calibrated with the formula shown in the right figure.
CA = Calibrating Amount CL = Commanded Length
5
FORMULA [ ] [ENTER] CALIB-C<+0.04> CALIB-C<+0.04> *CHANGE [ ] CALIB-C<+0.04> DATA2 550mm 100mm 50mm 750mm 100mm 50mm CARRIAGE GRITSelect [DATA2] under [CALIB - *] menu and press the [ENTER] key.
Either [CALIB-G] or [CALIB-C] can be used for [CALIB-*] menu.
Press the Right key to enter the adjusting menu and change the Calibrating Amount with the Up and Down keys.
Then, press the [ENTER] key to save the setting. Select the directions, GRIT ROLLER DIRECTION or CARRIAGE DIRECTION.
9
10
(Carriage Direction) (Grit Direction)8
Calibrating Amount can be entered in increments of 0.01%.
11
[ ]
CALIB-G<-0.04>
CALIB-C<+0.04>
[ ] [ENTER] CALIB-G<-0.14> CALIB-G<-0.14> *CHANGE [ ] CALIB-G<-0.14> *-0.14 [ ] [ENTER] CALIB-C<+0.04> CALIB-C<+0.04> *CHANGE [ ] CALIB-C<+0.04> DATA2Measure the length of CARRIAGE DIRECTION / GRIT ROLLER DIRECTION by using the figure. Make sure that the measured length is within the following range.
Carriage Direction : 548.9mm ~ 551.1mm Grit Direction : 748.5mm ~ 751.5mm
If the measured length is beyond the range, carry out the calibration again.
Set the paper again.
Select [DATA2] under [CALIB - *] menu and press the [ENTER] key to start drawing a figure.
4-7 AUTO TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
(Referential Time : 20 min.)
This adjustment is for calibrating the shifting in the relative positions of Tool and Crop MarkSensor. If it is not adjusted, the cut position to the position of the detected crop mark becomes inaccurate, gap arises in the print and cut when detection of a crop mark is performed.
There are two adjusting ways prepared in Service Mode, [4-7 Auto Tool/Crop Mark Sensor Position Adjustment] and [4-8 Manual Tool/Crop Mark Sensor Position Adjustment]. Auto Tool/Crop Mark Sensor Position Adjustment is done only in our factory.
We recommend to carry out [Crop Mark Adjustment] of Roland CutStudio to do the fine adjustment.
1
2
3
Prepare the followings. 1. Vinyl Sheet Size : A4
Color : Matt Black
(Backing should be white.) 2. Blade
3. Blade Holder 4. Tweezers
Set the Sheet and fix the Blade Holder with a blade to the TOOL CARRIAGE.
[ ] , [ ] , [ ] + POWER ON
SERVICE MODE
Turn on the power while pressing the Left, Down, Right keys to enter the Service Mode.
6
4
5
Peel off this area. Peel the sheet off leaving 2 squares after cutting.
Please carry out this without taking off the sheet from the machine.
Press [ENTER] key to continue the adjustment. Sensor detects the center of the left square firstly and detects the center of the right square.
Then, the machine cuts inside of the right square.
Peel off the inside part of the right square and check the line of the right square.
[ ]
[ENTER]
CROP AUTO
CROP AUTO
START
7
Select [START] under [CROP AUTO] menu and press the [ENTER] key to start adjustment.
Check the difference of length between A and B, C and D is 0.6mm and below.
If the difference is beyond the range, carry out this adjustment again.
When it is still NG even if you carry out this
adjustment several times, the CROP MARK SENSOR might have a problem (bad sensitivity / damage) or the Sheet might not be appropriate for Crop Mark detection.
4-8 MANUAL TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
(Referential Time : 20 min.)
1
Select [CROP-G] when adjusting the Grit Direction.
Select [CROP-C] when adjusting the Carriage Direction.
If you perform this adjustment, the distance between the Tool and the Crop Mark Sensor can be calibrated more preciselly than [4-7 Auto Tool/Crop Mark Sensor Position Adjustment].
We recommend to carry out [Crop Mark Adjustment] of Roland CutStudio to do the fine adjustment in stead of this adjustment.
When adjusting the cutting position to the right / up, the parameter is [+].
When adjusting the cutting position to the left / Change the parameter and press [ENTER] key to save the setting.
Parameter 1step = 0.025mm FORCE 30gf
[ ] , [ ] , [ ] + POWER ON
SERVICE MODE VER 1.00 [ ] CROP MANUAL CROP MANUAL *CROP-G <-5> [ ] [ENTER] CROP-G <-5> *-5 [ ] CROP-G <-5> *-5 CROP-G <-5> *-15Turn on the power while pressing the Left, Down, Right keys to enter the Service Mode.
Select [CROP-*] under [CROP MANUAL] menu and press the right key to enter the adjustment menu.
Power SW ON Detects origin SHEET UNLOADED Initializes Hardware. OK GX-24 Roland DG Corp. Displays Opening Message.
NG
OK
Display Error Message
Detects Media
SELECT SHEET *ROLL
Displays Sheet Selection Menu. ENTER
NG
OK
Display Error Message
ERROR : BAD POSITION Detects PINCH ROLLER position. NG OK
Display Error Message Plug in AC cable
NG
Checks Firmware. Firmware upgrade mode.
OK
Detects the front When selecting EDGE, ROLL
When selecting PIECE
MOTOR ERROR
Detects the front edge of media. Detects the rear edge of media. or or SHEET UNLOADED ERROR : BAD POSITION ERROR : BAD POSITION OK
Display Error Message
FRONT PAPER SENSOR
This sensor detects the front edge of the
Media.
PINCH ROLLER SENSOR
This sensor detects the Pinch Roller Position
and the limit.
CROP MARK SENSOR
This sensor detects the Crop
Mark.
6 Troubleshooting
6-1 START AND END POINTS DO NOT MATCH
NO CHECKING POINT ACTION REFERENCE OUTLINE
1
Blade Offset doesn't match with offset set in the
machine
Match Offset User's Manual
Blade used on the machine has offset and therefore, tip is shifted from its center. When the offset setting done on the machine doesn't match with the blade offset, offset correction won't be done. Therefore, the starting and ending points won't match because the direction of the blade slightly shifts from the correct direction.
2 Blade Holder is set loose
on Carriage Secure the Blade Holder User's Manual
When blade holder is set loose on carriage, the blade tip becomes very shaky when cutting and results in distorted figure.
3 Blade tip is wearing out Replace the Blade User's Manual
When blade tip wears out, offset will be changed. Therefore, as same as 1, the starting and ending point won't match especially when cutting circles.
4 Scratch in Cutter
Protection
Replace the Cutter Protection
[3-6 Cutter Protection Replacement]
Cutter Protection is where the blade lands for cutting. If there is scratch on the Cutter Protection, blade doesn't rotate smoothly and therefore, starting and ending point won't match.
5
Bearing inside Blade Holder doesn't rotate
smoothly
Replace the Blade Holder
There are bearings inside the blade holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts from the correct direction and therefore, starting and ending points do not match.
6 Carriage ASS'Y is loose Fix Tool Carriage ASS'Y again
When Carriage ASS'Y is loose, the cutting is unstable and starting and ending points do not match.
7 Holder part of Tool
Carriage is loose
[3-1 Tool Carriage Replacement]
When Holder part of Carriage is loose, the cutting is unstable and starting and ending points do not match.
8 Tool Height is not correct Tool Height Adjustment [4-4 Tool Height Adjustment]
When Tool Height is not adjusted, blade hits the Bed strongly and bounces. Therefore, the cutting at the very beginning won't be done and cause the starting and ending points to be shifted.
9 Tool Pressure is not
correct
Tool Pressure Adjustment
[4-5 Tool Pressure Adjustment]
When Tool Pressure is not adjusted, blade hits the Bed strongly and bounces. Therefore, the cutting at the very beginning won't be done and cause the starting and ending points to be shifted. And also, when the Tool Pressure is set too high by the user, the blade offset changes because the blade tip goes deep into the vinyl. Therefore, the starting and ending points will be shifted.
10 Motor Gear is meshed too
loose Adjust Backlash
When Motor Gear is meshed too loose, Carriage and Grit Roller will be driven unstable and results in starting and ending points to shift.
6-2 STITCH CUT
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Blade tip is wearing out Replace the Blade When blade wears out, it will be caught by the vinyl and results in stitch cut.
2 Scratch in Cutter
Protection
Replace the Cutter Protection
[3-6 Cutter Protection Replacement]
Cutter Protection is where the blade lands for cutting. If there is scratch in the Cutter Protection, blade is caught by the vinyl because it sticks deeper into the vinyl and results in stitch cut.
3
Bearing inside Blade Holder doesn't rotate
smoothly
Replace the Blade Holder
There are bearings inside the Blade Holder. When the bearings don't rotate smoothly, direction of the blade slightly shifts from the correct direction and therefore, it will be caught by the vinyl which results in stitch cut.
4 Carriage ASS'Y is loose Fix Carriage ASS'Y again
When Carriage ASS'Y is loose, the cutting is unstable and results in the stitch cut.
5 Holder part of Tool
Carriage is loose
Fix Holder part of Tool Carriage again
When Holder part of Carriage is loose, the cutting is unstable and results in the stitch cut.
6 Tool doesn't move
up/down smoothly
Replace the Tool Carriage
[3-1 Tool Carriage Replacement]
When Tool doesn't move up and down smoothly, blade sometimes hits the Bed strongly and bounces which results in stitch cut. In most cases, stitch cut at the beginning is caused by this reason.
7 Tool Height is not correct Tool Height Adjustment [4-4 Tool Height Adjustment]
When Tool Height is not adjusted, blade hits the Bed strongly and bounces which results in stitch cut. In most cases, stitch cut at the beginning is caused by this reason.
8 Tool Pressure is not
correct
Tool Pressure Adjustment
[4-5 Tool Pressure Adjustment]
When Tool Pressure is not adjusted, blade hits the Bed strongly and bounces which results in stitch cut.
9 Solenoid Driver IC is
broken Replace Main Board
When Solenoid Driver IC breaks, sometimes high pressure will be generated. In this case, blade hits the Bed strongly and bounces which results in stitch cut.
6-3 MEDIA SHIFTING
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Media is not set straight tothe machine Setup Media again User's Manual
The most effective measure against media shifting is to set the media straight to the machine. Small tilting of the media when setting it up could result in big shifting especially doing long print. It is recommended to setup the media by adding tension towards front and check the shifting by prefeed function before actually start cutting.
2 Pinch Roller is wearing out Replace the Pinch Roller
[3-5 Pinch Roller Replacement]
When pinch rollers wear out, power to hold the media will be weakened and results in media shifting. Referential time for replacement of pinch roller is 24 months.
3 Pieces of Media Cleaning
When dust such as pieces of media is stuck to the feeding place, the media makes contact with the dust during the cutting and it results in media shifting.
4 Grit Roller is dirty Clean the Grit Roller
When dust such as pieces of vinyl is stuck to the grit roller, power to hold the media will be weakened and results in media shifting. Use brush to clean the Grit Roller.
5 Screw fixing the Link Plateis loose Secure the screw fixingthe Link Plate
When the screwfixing the Link Plate(which connects the Sheet Loading Lever with the Pinch Roller Shaft) is loose, the pinch roller doesn't push the grit roller with the correct pressure and resluts in media shifting.
6 Fan revolution [6-5 Fan Revolution]
When Fan is not rotate correctly, it doesn't suck the media to the Apron and the media lifts up at the Bed and results in media shifting.
7 Motor Driver IC is broken Replace Main Board
Motor Driver IC is a chip to supply the current to drive the motor. When it is broken, motor doesn't supply the correct current and the motor doesn't move correctly and results in media shifting.
6-4 TOOL UP/DOWN ERROR
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Cable is not connectedcorrectly Connect the cable again When there is a bad contact on the connector or cable, the signal is not sent and cause tool up and down error.
2 Tool Pressure is notcorrect Tool PressureAdjustment [4-5 Tool PressureAdjustment] When Tool Pressure Adjustment is not done correctly, there is acase the tool doesn't down.
3 Cut-line in Carriage Cable Replace Carriage Cable
When there is cut-line in the carriage cable, the current is not supplied from Main Board to Solenoid and the tool doesn't up/down.
4 Load on the Carriageup/down movement Replace the Carriage [3-1 Tool Carriage Replacement]
When the media is jammed, the carriage hits the jammed media and results in the position of the solenoid shifting. The
mechanical load by rubbing the coil and bobbin cause the tool up/down error.
5 Cut-line in solenoid coil Replace the Carriage [3-1 Tool Carriage
Replacement]
When there is cut-line in solenoid coil, there is no function as electrical magnet because of no current and results in tool up/down error.
6-5 FAN REVOLUTION
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Bad Contact in connector Connect the connector again
When there is bad contact in connector, the signal doesn't pass and results Fan doesn't rotate.
2 Main Board is broken Replace Main Board
Fan is controlled by the Main Board. If the Main Board is broken, it doesn't control correctly and cause the Fan rotation error.
3 Fan is broken Replace Fan
Fan doesn't need to replace normally, however there is a possibility the motor doesn't rotate because wearing out. Therefore, if there is no problem in the above, replace the Fan to check.
6-6 MOTOR ERROR
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 There is a dirt in teeth ofDrive Gear Clean Drive Gear When there is a dirt in the teeth of the Drive Gear and it cannot rotate, the Motor Error occurs.
2 Motor Gear is meshed tootight Adjust Backlash When Motor Gear is meshed too tight, it cannot rotate, and results in the Motor Error.
3 Bad Contact in connector Connect the connector again
When there is bad contact in connector, the signal doesn't pass and results in the Motor Error.
4 Broken / life of the Motor Motor Replacement
[3-3 Carriage Motor Replacement/3-4
Grit Motor Replacement]
When the Motor is broken or reaches its life, the Motor cannot obey the order from the CPU and it results in the Motor Error.
7 Service Activities
7-1 INSTALLATION CHECK LIST
Unpacking
950mm(w) x 500mm(d) x 300mm(h)
Minimum Space Required Date
User Serial Number
Classification
Purchase Loan Unit Demo Unit Replacement
Blade holder : 1
AC adapter : 1 Power cord : 1 Blade : 1 Pin : 1
(Colored material)
Roller base : 1 Separating knife : 1 Tweezers : 1 Test-use material : 1
(Transparent tape)
Apprication tape : 1 CD-ROM : 1 User's Manual : 1 USB cable : 1
Remove all packing materials. Any that remain may cause faulty operation or breakdown when the power is switched on. Checking the Accessories
Removing the packing materials
Connecting the Power Cord
Explain the following contents in reference to the User's Manual (Printed Manual) and the Reference Guide (Manual in Electronic Format).
Connecting to the Computer Use the included USB cable.
(If you're using Windows, you can also use a serial cable.)
USB : Be sure to make the connection between the machine to the computer during the course of installing the driver. Driver installation may fail and the machine may become unstable if you connect a USB cable before starting installing the driver.
Never use a USB hub or the like.
System Requirements for USB Connection
- Operating system : Windows 98 SE (Second Edition)/Me/2000/XP - Computer :
1) Computers preinstalled with Windows 98 SE/Me/2000/XP at the time of purchase (This includes such computers later upgraded to Windows Me/2000/XP.)
2) Computers on which USB operation is assured by the manufacturer of computers.
Changing the Language Used for the Display
Changing the Unit Used for the Display
Installation of the Roland CutStudio
System Requirements for the Roland CutStudio
Operating system : Windows 98 SE (Second Edition)/Me/2000/XP Computer : Computer running Windows
Drive : CD-ROM drive
Monitor : Windows-compatible monitor capable of displaying of 16 bit color (High Color) or more Memory (RAM) : 128MB or more recommended
Free hard-disk space required for installation : 10MB
Load Material
Install the Blade
Cutting Test
Adjust the Cutting Conditions - Blade Force
- Adjusting the Cutting-in Amount - Cutting Speed - Blade Offset Connection Before printing - Cutting direction - Tool-up Speed
Explain the following contents in reference to the Reference Guide and the Printing and Cutting Guide (Manuals in Electronic Format).
Smoothing Function
- Optimizing the cutting quality
Print & Cut
- Crop Mark Aligning the position automatically / Aligning the position manually
Replot
- Creating the same object repetitively
Explain the following contents in reference to the User's Manual (Printed Manual).
Cleaning - Princh rollers - Grit rollers - Display
Replacing the Blade
Consumable Goods
Blade
< Life Time > - The Tip of the Blade breaks.
- Uncut areas remain even if the Tool Force is upped 50 ~ 60gf.
Blade Holder
< Life Time > - The Tip of the Cap is worn out.
- The cutting accuracy is not improved even if cleaning the Cap part of the Blade Holder. - Cutter does not rotate smoothly.
- The corner is not cut correctly.
Blade for the Separating Knife
< Life Time > - Sheet is not cut off correctly.
Consumable Parts
Cutter Protection
< Life Time > - There are scratches on the Cutter Protection.
Pulley
< Life Time > - [MOTOR TIME] in Service Mode : 1500H
Pinch Rollers
< Life Time > - Rubber part is worn out. & Parts
Exchange Time of the Functions / Operations
Maintenance
7-2 Maintenance Check List
Date
MAINTENANCE
Reference
Upgrade the firmware to the latest version OK
Consumables Pulley OK Replacement [MOTOR TIME] : 1500H
Cutter Protection OK Replacement Replace it if there are scratches on it.
Pinch Roller OK Replacement Replace it if the rubber part is worn out.
Mechanical Carriage Drive Gear OK Correct
Backlash Lubrication Replacement
GREASE,FLOIL G902Y 10ML P/# 21675102
Grit Drive Gear OK Correct
Backlash Lubrication Replacement
GREASE,FLOIL G902Y 10ML P/# 21675102
Grit Roller OK Cleaning
Carriage OK Tighten up screw
Cutter Holder OK Tighten up screw
Cutting OK
NG (Reason)
Connection check with Customer's PC
MAINTENANCE CHECK LIST
Model Serial Number User
GX-24
PC OS Application
7-3 Specification
GX-24
Driving method Digital controll servo motor
Cutting method Media-moving method
Loadable material width 50 to 700mm (2 to 27/1/2 in.)
Maximum cutting area Width : 584 mm (22-15/16 in.)
Length : 24998 mm (984-1/8 in.)
Acceptable tool Special blade for CAMM-1 series
Maximum cutting speed 500 mm/s (All direction)
Cutting speed 10 to 500 mm/s (All direction)
Blade force 30 to 250 gf
Mechanical resolution 0.0125 mm/step (0.000492 in./step)
Software resolution 0.025 mm/step (0.000984 in./step)
Distance accuracy (*1) Error of less than +/-0.2% of distance traveled, or +/-0.1mm, whichever is greater
Repetition accuracy (*1)(*2) +/-0.1 mm or less
Alignment accuracy for printing and cutting +/-1mm or less for movement distance of 210mm or less in material-feed direction and movement when loading printed material (*1)(*3) distance of 170mm or less in width direction (Excluding effects of printer and/or material)
Interface USB interface (compliant with Universal Serial Bus Specification Revision 1.1)
Serial (RS-232C)
Replot memory 800 Kbyte
Instruction system CAMM-GL III
Power supply Dedicated AC adapter
Input : AC 100 to 240V +/-10% 50/60 Hz 1.7A Output : DC 24V, 2.8 A
Power consumption Approx. 30 W (including AC adapter)
Acoustic noise level During operation 70 dB (A) or less (according to ISO 7779)
During standby 40 dB (A) or less (according to ISO 7779)
Dimensions 855 [W] x 315 [D] x 240 [H] mm (33-11/16 [W] x 12-3/8 [D] x 9-7/16 [H] in.)
Weight 16 kg (35 lb.)
Packed dimensions 1050 [W] x 450 [D] x 390 [H] mm (41-3/8 [W] x 17- 3/4 [D] x 15-3/8 [H] in.)
Packed weight 22 kg (49 lb.)
Environment Temperature: 5 to 40 degrees C (41 to 104 degrees F ), humidity : 35 to 80% (no condensation)
Included items
AC adapter, power cord, blade, blade holder, separating knife, roller base, tweezers, test-use material, application tape, USB cable, CD-ROM, user's manual
*1
According to material and cutting conditions as specified by Roland DG Corp. (using the PNS-24 stand, sold separately). *2
Excluding material expansion and contraction. Provided that media length is under 3000 mm *3
According to Roland DG Corp. measurement criteria. Using the included software from Roland DG Corp.
Using a laser or ink-jet printer having a resolution of 720dpi or better. Excluding glossy or laminated material.
Excluding effects of printing distortion due to printer precision and effects of material expansion, contraction, or warping. Depending on the ink (black) employed by the printer used, correct sensing may not be possible.
Usable Materials Loadable material width
50 to 700 mm (2 to 27/-1/2 in.)
Loadable material length
Flat Material : 100 mm (3-15/16 in.) or more Roll Material : no restriction
A) Cuttable material thickness
Material-portion thickness of 0.1 (0.004 in.) mm or less
B) Maximum media thickness (including backing paper)
0.3 mm (0.012 in.) or less
(Material measuring up to 1.0 mm (0.039 in.) can be loaded.
