Ahp - Lab Manual

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COLLEGE OF ENGINEERING AND

DEPARTMENT OF

MECHATRONICS ENGINEERING

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A.MAHENDRAN

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COLLEGE OF ENGINEERING AND

TECHNOLOGY

DEPARTMENT OF

MECHATRONICS ENGINEERING

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A.MAHENDRAN

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M.E.,PGDPC., MISTE.,

Assistant Professor/Mechatronics

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COLLEGE OF ENGINEERING AND

MECHATRONICS ENGINEERING

M.E.,PGDPC., MISTE.,

Assistant Professor/Mechatronics

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LIISSTTOOFF EEXXPPEERRIIMMEENNTTSS

1. Design and Testing of Pneumatic Single and Double Cylinder actuating system 2. Design and Testing of Two Hand operated Pneumatic Double Acting Cylinder

(Direct Method)

3. Design and Testing of Two Hand operated Pneumatic Double Acting Cylinder (In-Direct Method)

4. Design and Testing of Pneumatic Single Acting Cylinder by two DCV’s - Shuttle (OR) and Dual Pressure (AND) Valve

5. Design and Testing of Pneumatic Metering-In and Metering-Out circuit

6. Design and Testing of Pneumatic two Double Acting Cylinder Synchronization circuits (Cylinders connected in Series and Parallel)

7. Design and Testing of Single Cycle operation of Pneumatic Double Acting Cylinder 8. Design and Testing of Multi-Cycle operation of Pneumatic Double Acting Cylinder 9. Design and Testing of two Pneumatic Double Acting Cylinder Sequencing circuit

(A+ B+ B- A-)

10. Design and Testing of Single acting cylinder reciprocating system using Electro-Pneumatics

11. Design and Testing of Double acting cylinder reciprocating system using Electro-Pneumatics

12. Design and testing of Hydraulic single and double acting cylinder reciprocating system using fluid power simulation software

13. Design and testing of Hydraulic cylinder synchronization system using fluid power simulation software

14. Design and testing of Hydraulic bi-directional and semi-rotary motor system fluid power simulation software

15. Design and testing of Hydraulic cylinder sequencing system using fluid power simulation software

16. Design and testing of Electro-Hydraulic cylinder reciprocating system 17. Design and testing of Electro-Hydraulic Bi-directional Motor system

Ex.No.:

DESIGN AND TESTING OF

PNEUMATIC SINGLE AND DOUBLE ACTING

CYLINDER ACTUATION SYSTEM

01

AIM

To Design and Test Pneumatic Single and Double Cylinder actuating system

COMPONENTS REQUIRED

Compressor FRL unit

Single acting cylinder Double acting cylinder

5/2 way Lever operated DCV with detent 3/2 way PB operated DCV with spring return Junction box with slider valve

Tubes and connectors

PROCEDURE

1. RUN the compressor and store the pressurized air in the receiver

tank

2. Connect the FRL unit inlet to the tank outlet

3. Make the circuit connection as per the diagram

4. Turn ON the tank outlet valve and receive the pressurized air to the

system

5. Regulate and set the required pressure (3 - 5 bar) using FRL unit’s

regulator

6. Operate the slide valve of the junction and allow the air into the

system

7. Observe the operation of the system by actuating appropriate valves

and controls

RESULT

Thus the pneumatic single and double acting cylinder systems with appropriate control are designed and their operation is observed.

Ex.No.:

DESIGN AND TESTING OF

TWO HAND OPERATED PNEUMATIC DOUBLE

ACTING CYLINDER (DIRECT METHOD)

02

AIM

To Design and Test Two Hand operated Pneumatic Double Acting Cylinder using Direct Method

COMPONENTS REQUIRED

Compressor FRL unit

Double acting cylinder

3/2 way PB operated DCV with spring return – 2 No. Junction box with slider valve

Tubes and connectors

PROCEDURE

1. RUN the compressor and store the pressurized air in the receiver

tank

2. Connect the FRL unit inlet to the tank outlet

3. Make the circuit connection as per the diagram

4. Turn ON the tank outlet valve and receive the pressurized air to the

system

5. Regulate and set the required pressure (3 - 5 bar) using FRL unit’s

regulator

6. Operate the slide valve of the junction and allow the air into the

system

7. Observe the operation of the system by actuating appropriate valves

and controls

RESULT

Thus Two Hand operated Pneumatic Double Acting Cylinder using Direct Method is Designed and Tested.

Ex.No.:

DESIGN AND TESTING OF

TWO HAND OPERATED PNEUMATIC DOUBLE

ACTING CYLINDER (IN-DIRECT METHOD)

03

To Design and Test Two Hand operated Pneumatic Double Acting Cylinder using In-Direct Method

COMPONENTS REQUIRED

Compressor FRL unit

Double acting cylinder

Double External Air Pilot operated 5/2 way DCV 3/2 way PB operated DCV with spring return – 2 No. Junction box with slider valve

Tubes and connectors

PROCEDURE

1. RUN the compressor and store the pressurized air in the receiver

tank

2. Connect the FRL unit inlet to the tank outlet

3. Make the circuit connection as per the diagram

4. Turn ON the tank outlet valve and receive the pressurized air to the

system

5. Regulate and set the required pressure (3 - 5 bar) using FRL unit’s

regulator

6. Operate the slide valve of the junction and allow the air into the

system

7. Observe the operation of the system by actuating appropriate valves

and controls

RESULT

Thus Two Hand operated Pneumatic Double Acting Cylinder using In-Direct Method is Designed and Tested

Ex.No.:

DESIGN AND TESTING OF PNEUMATIC

SINGLE ACTING CYLINDER USING SHUTTLE

(OR) AND DUAL PRESSURE (AND) VALVE

04

To Design and Test Pneumatic Single Acting Cylinder using Shuttle (OR) and Dual Pressure (AND) Valve

COMPONENTS REQUIRED

Compressor FRL unit

Single acting cylinder

Shuttle (OR) Valve and Dual Pressure (AND) Valve 3/2 way PB operated DCV with spring return – 2 No. Junction box with slider valve

Tubes and connectors

PROCEDURE

1. RUN the compressor and store the pressurized air in the receiver

tank

2. Connect the FRL unit inlet to the tank outlet

3. Make the circuit connection as per the diagram

4. Turn ON the tank outlet valve and receive the pressurized air to the

system

5. Regulate and set the required pressure (3 - 5 bar) using FRL unit’s

regulator

6. Operate the slide valve of the junction and allow the air into the

system

7. Observe the operation of the system by actuating appropriate valves

and controls

RESULT

Thus the Pneumatic Single Acting Cylinder using Shuttle (OR) and Dual Pressure (AND) Valve is Designed and Tested.

Ex.No.:

DESIGN AND TESTING OF

PNEUMATIC METERING-IN AND

METERING-OUT CIRCUIT

05

To Design and Testing of Pneumatic Metering-In and Metering-Out circuit

COMPONENTS REQUIRED

Compressor FRL unit

Double acting cylinder

5/2 way Lever operated DCV with detent Flow control valve

Junction box with slider valve Tubes and connectors

PROCEDURE

1. RUN the compressor and store the pressurized air in the receiver

tank

2. Connect the FRL unit inlet to the tank outlet

3. Make the circuit connection as per the diagram

4. Turn ON the tank outlet valve and receive the pressurized air to the

system

5. Regulate and set the required pressure (3 - 5 bar) using FRL unit’s

regulator

6. Operate the slide valve of the junction and allow the air into the

system

7. Observe the operation of the system by actuating appropriate valves

and controls

RESULT

Thus Pneumatic Metering-In and Metering-Out circuit is Designed and Tested.

Ex.No.:

DESIGN AND TESTING OF

TWO PNEUMATIC DOUBLE ACTING CYLINDER

SYNCHRONIZATION CIRCUITS

06

To Design and Testing of two Pneumatic Double Acting Cylinder Synchronization circuits (Cylinders connected in Series and Parallel)

COMPONENTS REQUIRED

Compressor FRL unit

Double acting cylinder – 2 No.

5/2 way Lever operated DCV with detent Junction box with slider valve

Tubes and connectors

PROCEDURE

1. RUN the compressor and store the pressurized air in the receiver

tank

2. Connect the FRL unit inlet to the tank outlet

3. Make the circuit connection as per the diagram

4. Turn ON the tank outlet valve and receive the pressurized air to the

system

5. Regulate and set the required pressure (3 - 5 bar) using FRL unit’s

regulator

6. Operate the slide valve of the junction and allow the air into the

system

7. Observe the operation of the system by actuating appropriate valves

and controls

RESULT

Thus two Pneumatic Double Acting Cylinder Synchronization circuits (Cylinders connected in Series and Parallel) are Designed and Tested.

Ex.No.:

DESIGN AND TESTING OF

SINGLE CYCLE OPERATION OF PNEUMATIC

DOUBLE ACTING CYLINDER

07

To Design and Testing of Single Cycle operation of Pneumatic Double Acting Cylinder

COMPONENTS REQUIRED

Compressor FRL unit

Double acting cylinder

5/2 way Lever operated DCV

Double External Air Pilot operated 5/2 way DCV Roller operated 3/2 way DCV with spring return Junction box with slider valve

Tubes and connectors

PROCEDURE

1. RUN the compressor and store the pressurized air in the receiver

tank

2. Connect the FRL unit inlet to the tank outlet

3. Make the circuit connection as per the diagram

4. Turn ON the tank outlet valve and receive the pressurized air to the

system

5. Regulate and set the required pressure (3 - 5 bar) using FRL unit’s

regulator

6. Operate the slide valve of the junction and allow the air into the

system

7. Observe the operation of the system by actuating appropriate valves

and controls

RESULT

Thus Single Cycle operation of Pneumatic Double Acting Cylinder is Designed and Tested.

[email protected]

To Design and Testing of Multi-Cycle operation of Pneumatic Double Acting Cylinder

COMPONENTS REQUIRED

Compressor FRL unit

Double acting cylinder

5/2 way Lever operated DCV

Double External Air Pilot operated 5/2 way DCV Roller operated 3/2 way DCV with spring return Junction box with slider valve

Tubes and connectors

PROCEDURE

1. RUN the compressor and store the pressurized air in the receiver

tank

2. Connect the FRL unit inlet to the tank outlet

3. Make the circuit connection as per the diagram

4. Turn ON the tank outlet valve and receive the pressurized air to the

system

5. Regulate and set the required pressure (3 - 5 bar) using FRL unit’s

regulator

6. Operate the slide valve of the junction and allow the air into the

system

7. Observe the operation of the system by actuating appropriate valves

and controls

RESULT

Thus Multi Cycle operation of Pneumatic Double Acting Cylinder is Designed and Tested.

Ex.No.:

_{DESIGN AND TESTING OF}

PNEUMATIC SEQUENCING CIRCUIT

09

To Design and Testing of Pneumatic Sequencing circuit (A+ B+ B- A-)

COMPONENTS REQUIRED

Compressor FRL unit

Double acting cylinder

5/2 way Lever operated DCV

Double External Air Pilot operated 5/2 way DCV Roller operated 3/2 way DCV with spring return Junction box with slider valve

Tubes and connectors

PROCEDURE

1. RUN the compressor and store the pressurized air in the receiver

tank

2. Connect the FRL unit inlet to the tank outlet

3. Make the circuit connection as per the diagram

4. Turn ON the tank outlet valve and receive the pressurized air to the

system

5. Regulate and set the required pressure (3 - 5 bar) using FRL unit’s

regulator

6. Operate the slide valve of the junction and allow the air into the

system

7. Observe the operation of the system by actuating appropriate valves

and controls

RESULT

[email protected]

AIM

To Design and Test Single acting cylinder reciprocating system

using Electro-Pneumatics

APPARATUS

Compressor

Single acting cylinder

FRL unit

Single solenoid operated 5/2 way DCV

PB and selector switch controls

Relay box and SMPS

Junction box with slider valve

Tubes, connectors and cables

PROCEDURE

1.

RUN the compressor and store the pressurized air in the receiver

tank

2.

Connect the FRL unit inlet to the tank outlet

3.

Make the circuit connection (both pneumatic and electrical) as

per the diagram

4.

Turn ON the tank outlet valve and receive the pressurized air to

[email protected]

7.

Turn ON the SMPS and allow the 24V dc to pass through the

system

8.

Observe the operation of the system by actuating appropriate

solenoids.

RESULT

Thus the single acting cylinder reciprocating system using

Electro-Pneumatics is designed and tested.

[email protected]

AIM

To Design and Test Double acting cylinder reciprocating system

using Electro-Pneumatics

APPARATUS

Compressor

Double acting cylinder

FRL unit

Double solenoid operated 5/2 way DCV

PB and selector switch controls

Relay box and SMPS

Junction box with slider valve

Tubes, connectors and cables

PROCEDURE

1.

RUN the compressor and store the pressurized air in the receiver

tank

2.

Connect the FRL unit inlet to the tank outlet

3.

Make the circuit connection (both pneumatic and electrical) as

per the diagram

4.

Turn ON the tank outlet valve and receive the pressurized air to

the system

5.

Regulate and set the required pressure (3 - 5 bar) using FRL

[email protected]

8.

Observe the operation of the system by actuating appropriate

solenoids.

RESULT

Thus the double acting cylinder reciprocating system using

Electro-Pneumatics is designed and tested.

[email protected]

AIM

To design and test the Hydraulic single and double acting

cylinder reciprocating system using fluid power simulation software

COMPONENTS REQUIRED

Simulation Software (Automation Studio / AUTOMSIM)

PC with power supply

PROCEDURE

1.

Turn on the system and enter into software.

2.

Open New file and save the same in appropriate location

3.

Start designing the circuit using Hydraulic section

4.

Use respective valves, actuators, fluid conditioners, power

circuits etc., while designing

5.

Save the file again after completion of circuit design

6.

Go to online simulation mode and test the circuit for its

operation

[email protected]

RESULT

Thus by using Fluid Power simulation software Hydraulic single

and double acting cylinder reciprocating system designed and tested.

[email protected]

AIM

To design and test the Hydraulic cylinder synchronization

system using fluid power simulation software

COMPONENTS REQUIRED

Simulation Software (Automation Studio / AUTOMSIM)

PC with power supply

PROCEDURE

1.

Turn on the system and enter into software.

2.

Open New file and save the same in appropriate location

3.

Start designing the circuit using Hydraulic section

4.

Use respective valves, actuators, fluid conditioners, power

circuits etc., while designing

5.

Save the file again after completion of circuit design

6.

Go to online simulation mode and test the circuit for its

operation

[email protected]

RESULT

Thus by using Fluid Power simulation software Hydraulic

cylinder sequencing system designed and tested.

[email protected]

AIM

To design and test the Hydraulic bi-directional and semi-rotary

motor system fluid power simulation software

COMPONENTS REQUIRED

Simulation Software (Automation Studio / AUTOMSIM)

PC with power supply

PROCEDURE

1.

Turn on the system and enter into software.

2.

Open New file and save the same in appropriate location

3.

Start designing the circuit using Hydraulic section

4.

Use respective valves, actuators, fluid conditioners, power

circuits etc., while designing

5.

Save the file again after completion of circuit design

6.

Go to online simulation mode and test the circuit for its

operation

[email protected]

RESULT

Thus by using Fluid Power simulation software Hydraulic

bi-directional and semi-rotary motor system designed and tested.

[email protected]

AIM

To design and test the Hydraulic cylinder sequencing system

using fluid power simulation software

COMPONENTS REQUIRED

Simulation Software (Automation Studio / AUTOMSIM)

PC with power supply

PROCEDURE

1.

Turn on the system and enter into software.

2.

Open New file and save the same in appropriate location

3.

Start designing the circuit using Hydraulic section

4.

Use respective valves, actuators, fluid conditioners, power

circuits etc., while designing

5.

Save the file again after completion of circuit design

6.

Go to online simulation mode and test the circuit for its

operation

7.

Quit simulation mode and close the file

RESULT

Thus by using Fluid Power simulation software Hydraulic

cylinder sequencing system designed and tested.

[email protected]

AIM

To design and test the Electro-Hydraulic cylinder reciprocating

system

COMPONENTS REQUIRED

Hydraulic double acting cylinder

Solenoid operation 4/3 way DCV

Electrical driver unit

Power Pack ( Reservoir, Filter, Pump, Pressure regulator

etc.,)

PROCEDURE

1.

Make the connections both hydraulic and electrical as per the

circuit design

2.

Turn ON the controls to pump the oil from reservoir to flow

across the circuit.

3.

The double solenoid operated spring centered 4/3 way DCV is

operated which allows the oil to flow across the circuit in one

direction.

4.

Then the respective push button is operated to actuate the

solenoid operated DCV

5.

Observe the direction of cylinder, changes with respect to the

change in solenoid actuation

RESULT

Thus the Electro-Hydraulic cylinder reciprocating system is

designed and tested.

[email protected]

AIM

To design and test the Electro-Hydraulic bidirectional motor

system

COMPONENTS REQUIRED

Hydraulic Bidirectional Motor

Solenoid operation 4/3 way DCV

Electrical driver unit

Power Pack ( Reservoir, Filter, Pump, Pressure regulator

etc.,)

PROCEDURE

1.

Make the connections both hydraulic and electrical as per the

circuit design

2.

Turn ON the controls to pump the oil from reservoir to flow

across the circuit.

3.

The double solenoid operated spring centered 4/3 way DCV is

operated which allows the oil to flow across the circuit in one

direction.

4.

Then the respective push button is operated to actuate the

solenoid operated DCV

5.

Observe the direction of cylinder, changes with respect to the

change in solenoid actuation

RESULT

Thus the Electro-Hydraulic bidirectional motor system is

designed and tested.