Merged Document

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BOARD OF DIRECTORS Managing Director HR & Admin Finance & Accounts Vice President (Plant Engineering) Civil Engineering Process Engineering Mechanical Engineering Electrical Engineering Instrumentation Engineering I. T. Division (Vice President)

Organizational Chart

Principal Engineers Checkers Designers Principal Engineers Principal Engineers (Static and Rotary Equipments) Engineer Checkers Designers Principal Engineer (Piping) Engineer Checkers Designers Principal Engineers Checkers Designers Principal Engineers Designers

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VCare Engineering Pvt. Ltd.

QHSE Policy

Quality, Occupational health, Safety and Environment policy of VCare

Engineering Pvt. Ltd. is the statement of its intentions, principles &

commitment in relation to its overall QHSE performance, which provides

a frame work for the action and for the setting of QHSE objectives &

targets.

 Comply with all applicable Occupational, safety, and environmental legislations, regulations and requirements of the organization

 Strive to improve continually Quality, Occupational Health, Safety and Environmental performance.

 Prevention of pollution due to Dust, Noise and other wastes.  Ensure safe operations, and prevent loss of property.

 Protection of employees, contractual persons and persons living in adjacent areas of the Sites from foreseeable work hazards.

 Optimize the use of natural and other resources.  Maintain safe and healthy work environment

 Be always alert and equipped to respond to emergencies and disasters by having an updated emergency response plan and disaster management plan.

 Equip employees and contractors with the awareness, information, instructions, and supervision skills needed for safe working, quality of operation and environmental management.

 Identify and maintain the processes needed for effective implementation & continual improvement of the QHSE Management System.

This policy shall apply to all employees of the Company, its contractors and

their employees, suppliers, and other interested parties who have a direct /

indirect dealing with VCare Engineering Pvt. Ltd.

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VCare Engineering Pvt. Ltd.

QHSE OBJECTIVES

THE IMPORTANT QHSE OBJECTIVES OF ORGANISATION ARE:



Feel good factor creation amongst the organization.



To increase the construction volume up to by 100% for financial year

2011-2012.



To enhance customer satisfaction through continual improvement in

our service.



To Reduce Wastage of Materials by 5%



To eliminate accident rates to ZERO and record all Near Miss

Accident Incidents

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VCare Engineering

ABOUT VCARE

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VCare Engineering Pvt. Ltd. a company, Vadodara, Gujarat, India based and founded in the year 2005 is one of the India's growing Engineering Company catering to various sectors like Oil & Gas, Petrochemicals, Chemical Industries, Fertilizers, Power, Pharmaceuticals, Explosives, Marine, and Equipment Manufactures etc.

We provide complete solutions to these industries from Concept to Commissioning of Project including Basic and Detailed Engineering, Procurement Assistance, Manufacturing of Static Equipment, Supply of various Industrial Goods, Supply / deputation of Manpower / Engineers for executing a particular project, Project Management Services etc.

Our constant efforts and qualified and experienced engineers have resulted in bagging major orders from various clients in the above sectors. With the national & international expertise progressive and innovative approaches to business, VCare has experienced rapid expansion and prosperity in very less time.

Another point that separates VCare from other companies is its increased awareness of environment conservation and its importance to various companies. We have helped enhance a good CSR to various Refineries by providing them Energy Conservation and Performance Enhancement Solutions in association with our Technology Partners. This helped the company prove its commitment to the country's growth and lead to the request of more services, which it began to provide.

Since 2008 we have developed a Profit center which caters various companies in Vendor management services and Procurement services.

Our main focus is on developing countries, which have many new projects on the anvil and have an increasing need of equipment. This has earned VCare its reputation as a quality supplier of equipment and services. We have a varied cliental from North America – USA and Canada, Asia, Gulf, Australia, UK, Europe & Africa.

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Our main strengths are:

 Our team of dedicated and experienced engineers led by committed and visionary

technocrats offer efficient engineering solutions at competitive costs.

 The hands-on approach of the management team ensures personalizes attention and

flexibility in providing optimum solutions without compromise on quality of deliverables.

 No assignment is too small or too large for VCare. We have the resources and expertise to

fulfill complete project requirements.

Our Vision is to be a global service provider of engineering solutions at competitive cost to the user industries, from concept to commissioning

Our Mission is to ensure a high degree of personalised attention & flexibility in providing optimum solutions without any compromise on quality of deliverables.

VCare comprises of our four Major divisional companies:

 VCare Engineering, India.  VCare Heat Transfer, India  VCare Heat Transfer LLC, UAE

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VCare Engineering

ORGANIZATION CHART

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BOARD OF DIRECTORS Managing Director HR & Admin Finance & Accounts Vice President (Plant Engineering) Civil Engineering Process Engineering Mechanical Engineering Electrical Engineering Instrumentation Engineering I. T. Division (Vice President)

Organizational Chart

Principal Engineers Checkers Designers Principal Engineers Principal Engineers (Static and Rotary Equipments) Engineer Checkers Designers Principal Engineer (Piping) Engineer Checkers Designers Principal Engineers Checkers Designers Principal Engineers Designers

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VCare Engineering

AREA OF OPERATIONS

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ENGINEERING SERVICES - OVERVIEW

o Basic Engineering

 Feasibility Studies

 Conceptual Plant & Simulation

 Front End Engineering and Design

 Process up-gradation & modification

 Retrofit Solutions

 Hazard Analysis

o Detailed Engineering

 Equipment Engineering

 Skid Mounted Package Pro-Plants

 Piping Design and Engineering

 Civil And Structural Engineering

 Electrical Engineering

 Instrumentation Engineering

o Project Implementation

 Procurement Engineering

 Inspection & Expediting Services

 Project Management Services

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ENGINEERING SERVICES – DETAILED

BASIC ENGINEERING

 Development of Conceptual Process Scheme

 Develop simulation model of process plant

 Preparation of process flow Diagram with heat & Material balance

 Preparation of Process specification of Equipment

 Preparation of P&ID showing equipment specification, line sizing, piping specification, instrumentation and controls, insulation etc.

 Preparation of line list, instrument specifications

 Prepare the Basic Engineering Package

DETAILED ENGNEERING a) Thermal Design :

 Member of HTRI

 Develop thermal design of shell & tube heat exchanger & Air fin coolers

 Re-Rating of shell & tube heat exchanger & Air fin coolers

 Trouble shooting or de-bottle-necking of heat exchanger

b) Mass Transfer System Design :

 Design, Rating, Trouble shooting of Distillation Column, Absorption Column and Stripper Columns

 Design of LL Extraction Column

c) Static Equipment Design and Engineering Drawings:

• Mechanical Design of Pressure Vessels, Storage Tanks, Heat Exchangers, Columns,

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• Generation of Mechanical Data Sheet and General Arrangement Drawings. • Preparation of fabrication drawings.

• Review and Checking of Vendor Drawings and Design Calculation.

d) Skid Manufacturing Module:  Skid Sizing and design

 Equipment Layout

 Piping layout in 3D

 Detailed fabrication drawings.

PIPING DESIGN ENGINEERING

 Generation of Equipment Layout, Piping General Arrangement Drawings, Piping Routing & Layout and isometrics, Deputation/Site visit for carrying out the above work.

 Preparation of Material Takeoff (MTO) for all piping items.

 Preparation of Data Sheets for Piping, Fittings, Valves, Strainers and all other Piping items.

 Piping Stress Analysis

 3D & 2D Equipment & Piping -Layouts, Piping Stress Analysis, Isometric

CIVIL AND STRUCTURAL ENGINEERING

 Foundation Design and preparation of Drawings

 Structural Analysis

 All other Civil and Structural Design and Calculation

 Analysis and Design of Equipment supporting Structure

 Pipe Rack

 Equipment foundations

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 Piping Supports

ELECTRICAL ENGINEERING

 Concept Design for Electrical system

 Single Line Diagram

 Design of protection and control schemes

 Data Sheets for HV & LV Equipments

 Selection of Electrical Equipments in Hazardous Area

 Tender document preparation and tendering for major

 Electrical Equipment

 Specification for various packages

 Preparation of Utility List / Load list and Cable List

 Preparation of Electrical Equipment Layout, Cable trench / Tray layout, Plant Earthling / Equipment Earthling Layouts, Cable Routing Layout, Lighting Layout and Lighting Protection Layouts etc.

 Interconnection / Terminal Wiring diagrams

 Electrical load Estimation, Cable Sizing, Cable Tray Layouts

INSTRUMENTATION ENGINEERING

 Develop Instrumentation Index

 Prepare specifications for field & Panel instruments

 Develop specifications for controllers etc.

 Prepare loop diagram & hook up details

 Prepare Logic Diagram

 Estimate Bill of Materials

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PROCUREMENT ENGINEERING

 Preparing Enquiry Specification

 Floating Enquiries & Obtaining Bids

 Technical Evaluation of Bids

 Procurement Recommendations

 Vendor Appraisal and Approval

 Vendor Document Review

INSPECTION & EXPEDITING SERVICES

 Stage wise and Final Inspection of ordered Items.

 Factory Acceptance Test

 Inspection of Piping / Machinery / Electrical / Instrumentation Items.

PROJECT MANAGEMENT SERVICES

 Project Scheduling and Monitoring

 Periodical Progress Reports

 Major Concern Reports

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VCare Engineering

CLIENTELE

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ENGINEERING SERVICES - REFERENCES

Sr.No Job Description Client Scope of Work End User

1 Chemical dosing system at Balol Gas Gathering

Station(GGS)

Envision Enviro Engineers Pvt. Ltd

Basic & Detail Engineering -Process, Mech, Piping, Electrical, Instrumentation & Civil ONGC 2 Gas Distribution Piping Skid INNOVATION EDIFICE Detail Engineering – GAD, Piping, Isometrics, Mechanical, Structural. Stress Analysis, Structural Frame - STAAD Analysis, Lifting Analysis and Plan

End User: Gujarat Gas, Surat

3 MMAN Solution Plant

3A Chemie Pvt. Ltd., Nagpur-INDIA

Basic & Detail Engineering -Process, Mech, Piping, Electrical, Instrumentation & Civil Tamilnadu Industrial Explosive Ltd., Vellore, Tamilnadu 4 Nitro Easter Plant

5 Waste Gasification Project

Alpha Renewable Energy LLC,USA

Basic & Detail Engineering of Process, Mech, Piping, Electrical, Instrumentation, Civil, Erection & commissioning Alpha Renewable Energy LLC,USA 6 Plant Modification Schemes Gujarat Narmada Valley Fertilizers Co. Ltd. (GNFC)

Piping & Mechanical Engineering GNFC 7 Installation Diesel line to Jetty Hazira LNG Pvt. Ltd., Surat Mech, Piping,process Electrical, Instrumentation & Civil Hazira LNG Pvt. Ltd, JV: Shell & Total

8 Carbon Fiber Project Kemrock Industries & Exports Ltd.

Basic & Detail Engineering -Process, Mech, Piping

Kemrock Industries

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9 Feasibility study CANTAR, Doha Qatar

Feasibility Study of QVC cooling system upgrade / feasibility study for air coolers

QVC, Doha Qatar

10 Retrofit RIL, HAZIRA Modification of Remix Tank T-301 and piping – Cracker Plant

Reliance, Hazira

11 Retrofit Reliance Ind. Ltd, Hazira, Surat

Piping due to addition of stool piece at column top – Cracker Plant

Isometrics, Stress analysis, Column adequacy

Reliance, Hazira

12 Hot Air Generator system M/s CBL combustion Ltd. Detail engineering -Duct Layout drgs., Thermal stress analysis, Bellow tech. specs & Design, Foundation LO, Cable Tray LO

HEG Ltd, Bhopal

13 CaCl2 Plant GEA Process Technology Pvt. Limited

Basic & Detail Engineering for Mech, Piping,process Electrical, Instrumentation & Civil, 3D modeling DCW Limited

14 Iron Sucrose Plant GMM Detail Engineering for Mech, Piping,process Electrical, Instrumentation & Civil, 3D modeling Sun Pharma 15 Amine Filtration System

Kavya UAE Detail Engineering for Mech, Piping,process, Instrumentation & Civil, 3D modeling GASCO / Pall Corporation

16 Liquid Fuel Skid Kavya UAE Basic and Detail Engineering

HALFAYA PROJECT IRAQ 17 Hot Air Generator

Piping GEA Process Engineering Stress analysis complete system Huber

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Sr.No Job Description Client Scope of Work End User 18 Preparation of Piping Isometric Drawings RayalaseemaAlkalies and Allied Chemicals Ltd., Andhra Pradesh, Detail Engineering -Isometrics Generation & As – Built Drawing RAACL

19 Stress Analysis GEA Process Engineering (India) Ltd. Piping - Stress analysis – Steam Line IOCL

20 Stress Analysis Mott McDonald Piping - Stress analysis – Steam Line and Design of Floating roof tanks

Various clients

21 Stress Analysis GEA Process Engineering (India) Ltd. Piping - Stress analysis – Steam Line 22 Memberent Technological Skid Meakaster / Borsig(Germany) Detail Engineering -Preparation of Isometrics Indian Oil Tanking Ltd. / IOCL

23 Aromatics and Off site Reliance Industries Ltd., Hazira, Surat Detail Engineering -Piping, Layout Preparation ,

Isometrics, BOM & Piping Stress Analysis Reliance Industries Ltd., Hazira, Surat 24 S & T - Heat Exchangers BEU, AKT, AES & AFS -STACKED = 09 Nos. SungjinGeotec Co. Ltd, Korea Consultant : Bechtel France SA Mechanical Design – Strength Calculation & Detail Engineering

– Preparation of Fabrication Drawing Reliance Petroleum Ltd., Export Refinery Project, Jamnagar 25 S & T - Heat Exchangers BEU, AKT, AES & AFS -STACKED = 09 Nos.

SungjinGeotec Co. Ltd, Korea

Consultant : Shaw Stone & Webster Canada

Mechanical Design – Strength Calculation & Detail Engineering

– Preparation of Fabrication Drawing Yanbu Petrochemical Co. Ltd, SABIC, Kingdom of Saudi Arabia 26 Mech. Adequacy

check for column and Heat Exchangers Spectra dynamics Ltd. Mechanical Design – Strength Calculation Reliance Industries, Vadodara 27 Design consultancy for Equipment/Machinery mech. Datasheet Review Spectra dynamics Ltd. Basic Engineering Review & Mechanical Datasheets KNPC, Kuwait 28 Mechanical Data Sheet & Design

Quanta Process Pvt. Ltd

MDS from PDS and GA Drawing Prepration : Various Client : GFL / UOP

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Petrochemical / Rubamin / Inox / Conoro Research / Cadac Chemical etc.

29 Heat Exchangers (11 nos.) Essar Constructions (India) Limited Mechanical Design – Strength Calculation & Detail Engineering

– Preparation of Fabrication Drawing Essar Oil, Jamnager Consultant : TOYO 30 Columns, Heat

Exchangers & Vessels (20 nos.) Prabha Steel Industries, Vadodara. Consultant : LURGI Mechanical Design – Strength Calculation & Detail Engineering

– Preparation of

Fabrication Drawings

Jindal Steel & Power Ltd., Orrisa, and IOCL Paradip Refinery 31 Columns, Heat Exchangers, Vessels (27 nos.) Prabha Steel Industries, Vadodara Consultant : FOSTER WHEELER Mechanical Design – Strength Calculation & Detail Engineering

– Preparation of Fabrication Drawing IOCL, Paradip Refinery 32 Pressure Vessels (10 nos.) PatelsAirtemp, Ahmedabad. Consultant : UHDE Mechanical Design – Strength Calculation & Detail Engineering

– Preparation of

Fabrication Drawing

Indian Oil Corp, Digboi Refinery 33 Column (40,000 Height X 1500/1000 dia.) Equipack Engineers.(Mumbai) Mechanical Design – Strength Calculation & Detail Engineering

– Preparation of

Fabrication Drawing

Bangkok synthetics Co. Ltd., Thailand

34 Columns Max. size: 63 mtr. Ht X 3.5 mtr. Dia. – 05 Nos. G R Engineering works Ltd., Mumbai, India. Consultant: Samsung Mechanical Design – Strength Calculation & Detail Engineering

– Preparation of

Fabrication Drawing

IOCL

35 Preparation of Detail drawings for pressure vessels Doosan Meatec, Korea. Consultant : Colt Engineering, CANADA Detail Engineering – Preparation of Fabrication Drawing Suncor Energy Inc. Fort McMurry, Canada 36 Pressure Vessels(11

Nos.) ASME Sec. VIII Div. 2, ISOM HE,

Essar Heavy Engg and Constructions. Consultant : TECHNIP

– Preparation of

Fabrication Drawing

Essar Oil, Jamnagar

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37 Air Cooled Heat Exchanger (Fin Fan) -42 Nos. JordIndiaConsultant: : UHDE, TOYO, LURGI , TICB Mechanical Design – Strength Calculation & Structural Design & Detail Engineering

– Preparation of Fabrication Drawings, FEA analysis, 3D Modeling Indian Oil Corporation Limited

38 Air Cooled Heat Exchanger (Fin Fan)

CANTAR, Doha Qatar

Mechanical Design – Strength Calculation & Structural Design & Detail Engineering

– Preparation of Fabrication Drawings, FEA analysis, 3D Modeling Consultant : Born Canada 39 HAZARD level calculations as per Australian Standard AS-4343 MAZDA Ltd. / Croll Reynolds’s USA HAZARD level calculations as per Australian Standard AS-4343, and Piping Stress Analysis

--40 Storage Tanks - DM Water Plant

Daystar Greentech / Doshi Ion Exchange & Chemicals Ltd.Engineering Consultants : EIL / JACOBS / DCPL Mechanical Design – Strength Calculation

– API 650 & Detail

Engineering – Preparation of

Fabrication Drawings - Overall Tank sizes: 6 mtr. dia. (Minimum), 25.8 mtr. dia.(Maximum) HPCL, Vizag /IOCL, Mathura / HINDALCO, Muri. 41 Structural Design of Column Platform / Ladder Remsis Engineering, Bahrain Detail Engineering of Column Structure ( Platform, Ladder, Hand Railing & Supports) Consultant: Flour 42 Process Equipment – 20 Nos. Velath Engineering, UAE KNM – FBM

Design and Detail Engineering of Equipment – Vessels and Heat Exchanges

Consultant : TICB

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43 Process Equipments – 50 Nos.

TOYO, Mumbai RIL

– PBR – III, Harira

Consultant TOYO

Prabha Steel – Jindal Steel, Angul

Design and Detail Engineering of Equipment – Vessels , Column and Heat Exchanges

Consultant : Lurgi

45 Preparation of Detail drawings for pressure vessels Doosan Meatec, Korea Consultant : Colt Engineering, CANADA Detail Engineering – Preparation of Fabrication Drawing Suncor Energy Inc. Fort McMurry, Canada 46 Square Tanks – 07 nos. GASO Energy Systems (India) Pvt. Limited Mechanical Design – Strength Calculation & Detail Engineering

– Preparation of Fabrication Drawing Consultant: Toyo 47 Exchanger MDS = 27 Nos Spectra Dynamics Ltd, Consultant : Shaw Stone & Webster, India

MDS from PDS & Plant Setting Plan for Heat Exchangers

SHARQ, SABIC, Kingdome of Saudi Arabia

48 Mech. Design of Heat Exchangers – 22 Nos.

Aerotherm Products, Ahmedabad

– Preparation of

Fabrication Drawing

Grasim, Thailand

49 Mechanical Design & detail drawing of Heat Exchangers IndconEngg. Consultants Pvt. Ltd.Consultant: COLT Engineering Mechanical Design – Strength Calculation & Detail Engineering

– Preparation of

Fabrication Drawing.

ENRMAX, Canada

50 Mechanical Data Sheet & Design

Spectra Dynamics MDS from PDS

Various Client : India Malt / UPL / Deep Industries / Nirma / DRDO / RIL / GFL

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VCare Engineering

MAJOR PROJECTS

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ENGINEERING SERVICES – PROJECT HIGHLIGHTS

Project: Filtration Skid

Client : Pall Corporation, Abu Dhabhi / Kavya Engineering

End User : GASCO, Abu Dhabhi

SOW: Development of Plot plans, Equipment design, equipment RFQ’s,

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Project: Hydrogen Purification PSA Package

Client : Air Science, Canada

SOW: Complete design of all Equipment and piping, equipment RFQ’s,

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Project: Reliance Industries Ltd, Hazira – VCM Plant

SOW: Mechanical, Civil & Structural design of VCM Plant with 3D

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VCare Engineering

BROCHURES

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QUALITY POLICY

The Management of VCare Engineering Pvt. Ltd is committed to continuous quality improvement and is most conscious of the need to:

o Sustain and improve the high quality of services provided by the Company

and ensure that all contractual requirements of its Customers are consistently achieved.

o Provide documented assurance to demonstrate that specified Customer

requirements can be, will be, and have been achieved.

To meet these objectives the application of the Quality System outlined in Quality Manual has been developed in accordance with the requirements of ISO 9001: 2008 and OHSAS 18001:2007.

Compliance with the requirements of the detailed procedures outlined in the Quality Manual is mandatory for all members of staff.

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Jatin Joshi, DIRECTOR

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