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Effects of seeding density and cultivar on productivity of baby spinach grown hydroponically in deep water culture systems

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Effects

of

seeding

density

and

cultivar

on

productivity

of

baby

spinach

grown

hydroponically

in

deep

water

culture

systems

DanielJaneczko,​​Advisor:​​Dr.MichaelTimmons December,2017

CornellUniversity

______________________________________________________________________________

Abstract:​​Threespinachcultivars,Carmel,Space,andSeaside(F1),wereevaluated inregardsto

theirsuitabilityforDeepWaterCulture(DWC)hydroponicproductionaccordingtothe procedurepresentedinCornellControlledEnvironmentAgriculture(CEA)BabySpinach Handbook.Carmelconsistentlyhadthehighestsprout countandproduced thehighestfresh weight(FW)amongthethreecultivars.Spaceperformedmoderatelywell;more dataisneeded forstatisticalrobustnessandverificationundermoretypicalhigher-lightconditions.Withrespect toCarmel,seedingfewercells,butatahigher reducedsproutingrateand yield,butnotseverely. Forallthreecultivars,pericarps(seedcoatsgettingstuckoncotyledonstimeofharvest)foundin manuallyharvestedbabyspinachof marketablesizewererare.

______________________________________________________________________________

1.Introduction:

DWChydroponicsisthe soillesscultureof plantswhoserootsare immersedina circulating,aeratednutrientsolutionthat containsallnecessaryions forplantgrowth, typicallypracticedinponds.CornellCEA hasworkedextensivelytodevelopa

productionprotocolforall-yearDWCbaby spinach1​.

Spinachhashistoricallybeen adifficultcrop togrowhydroponically,especially

comparedtolettuce,forseveralreasons including:

(1)Susceptibilityto​​Pythium​​infection, especially​​P.aphanidermatum​​and​​P. dissotocum3

(2)Presenceofpericarpsinharvested product

(3)Costlylaborinputs (seeding&harvest) CornellCEA,Biological&Environmental Engineering(BEE),andElementFarms,Inc. collaboratedtoevaluatethreedifferent cultivarsforgerminationandgrowout potentialinDWCsystems.Additionally, reliabledatawasgathered onmediumusage perflat(whenfilledbyhand).

ExperimentswereperformedontheIthaca campusattheDimock LabandKenneth PostLabHousewheretheflatswerestored inagerminationchamberand grewoutina bench-scaleDWCsystem,respectively.

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Thisworkbuildsonthefoundationlaidby CornellCEA,especiallyDrs. D.deVilliers, T.Shelford,N.Mattson, R.Langhans,and L.Albright,whoseprevious workonDWC hydroponicsandspinachproductionmade theseexperimentspossible.

SummaryofRecommendedSowing Protocol:​​​​TheCornellCEAHydroponic BabySpinachProductionHandbook suggestsbestpracticesforsowingspinach forDWCapplications.Expanded

polystyreneflatsareused withcommoncell configurationsof13cellsby 26cellson1” centers.SpeedlingandBeaverPlasticflats arethemostwidely-used. Flatsareseeded accordingtoathree-stepprotocol.

Figure1:​​​​Speedling338Flat

Inthefirststep,termed the“firstpass”,the flatislooselyfilledwithpre-wetmedium- ideallyasterile,soillessmix-andscraped suchthateachcellisevenlyfilledtothetop. Thentheflatisdibbledusingthetools describedinthefollowingsections.Next, thetrayisseededwith 1-3seedspercell. Seedsshouldbedropped directlyinthe

centerofcells.Finally,the flatisfilledwith moremedium,scraped,and dibbledagain- thistimewithashallowerdibbler.Thisis the“secondpass”.After seeding,flatsare storedinahigh humidityenvironmentwith nolight,afterwhichtheyarefloatedin productionpondsuntilharvest.

2.MaterialsandMethods:

Twotrialswereconductedcomparingthe seedingdensitiesandcultivars.Experiments wereperformedina darkclimatecontrolled growthchamber,wheregermination

occurred,andaconventionalglass greenhousewheretheflatsgrewoutina bench-scaleDWCsystemwithtypical hydroponicnutrientsolutionassuggestedby previousCornellCEAexperiments.

2.1​​GerminationChamberandGreenhouse Description:

ExperimentswereconductedinIthaca,NY (42◦26056.2”N76◦28008.3”W).

Germinationoccurredinaclimate

controlledchamber(10ft2)withnolightand

constanttemperatureof24C.

Growoutoccurredin aconventionalglass greenhouse.TheDWCsystemwaslocated onabenchintheNEcorneroftheroom. Otherexperimentsweresimultaneously conductedonotherbenches inthesame room.Assuch,no supplementallightwas provided.

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Growouttookplacein twosteeltubs(24” by48”by12”)which fitfivecutflats (describedbelow)whencompletelyfull. Nutrientsolutionflowedfreelybetweenthe twochannelsthrougha¾”hose.Tubswere insulatedwith¾in. styrofoamboardson theirexteriortominimize heattransferand reducecoolingload.

A1/6HPsubmersiblepump locatedinthe cornerofonetubdrewnutrientsolutionin frombothtubs.The solutionwaspumped throughaventuriairinjector,followedbya ¼HPinlinechillerthatkeptthewater temperatureat19C.Water wasreturnedto thetubsthrough1”PVC.

Inadditiontothe venturiairinjector, dissolvedoxygen(DO)wassupplemented withanairpump(GeneralHydroponics 110V,8W)attachedto cylindrical1”air stones.Twoairstoneswereplacedonthe bottomofeachchannel tomaintainDO levelsclosetosaturation. DOwassaturated ascheckedwithaYSIPro20DOmeter(with galvanicmembrane)whenthe systemwasat half-capacity.

Sectionsofthetubsthat didnothaveflats coveringthemwerecoveredwithstyrofoam topreventgrowthof algaeandcontaminants enteringthewater.

Inbetweentrials,the tubswereemptied, cleaned,andsanitizedwithGreenshieldto minimizeriskofroot infectionandensure consistentnutrientsolutionconditions betweentrials.

Figure2:Bench-ScaleDWCSystemat

half-capacity

2.3NutrientSolutionConditions: Thestocksolutionsrecommendedinthe CornellCEABabySpinachHandbookwere prepared.Thedaybefore theflatswere removedfromthegerminationchamberfor floating,stocksolutionswere addedtoRO waterinthetubsina1:1ratio(A:B)to achieveanelectricalconductivity(EC)of 1200-1400uS/cm.Thisnaturallymaintained pHbetween5.7and6.3withouttheaddition ofanyadditionalacidorbase.

​​Overthecourseofeachtrialgrowout,RO waterandstocksolutions wereaddedto maintaintheEC/pHwithin thedesiredrange ascheckedbyhandheld meters,calibratedat thebeginningofeverytrial,everytwodays. Waterlevelinthetubswasmaintainedso thatgrowingflatswerenotshadedbythe tubwalls.

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2.4GreenhouseAbioticConditions: Greenhouseambienttemperaturewas maintainedat24Cfrom 8am-8pmand19C atnightbyan automatedArgussystem. Thegreenhouse,whichis arelativelynew, cleanstructurehasa transmissivityofabout 85%.TheDLIaverageinthegreenhousefor eachtrialisestimated fromoutsidelight records,thesetransmissivityvalues,and shadecurtainposition.Theresultsare reportedintheappendix. Givenlightwas notregulatedbetweentrials,itisimproperto comparedirectlyacrosstrials.

2.5Flats:

Speedling338flatswereusedforalltrials. The26rowflatswerecutto22rowsin

ordertofittightlyin thechannels.Halvesof thesecutflatswere consideredfordifferent treatmentsandarecomprisedof10rowsby 13cellsperrow,or130cellstotal,withtwo rowsseparatingtherespectivehalveswhich werefilledwithmedium, butnotseeded. Cellsarerectangularonthetop,spacedon one-inchcentersandtapered toacircular holeonthebottom.Thecutflatshad dimensionsof13.5”by 22.5”by1.75”. 2.6DibblingTools:

Acombinationofconventionallybuiltand 3D-printeddibblingtoolswereusedfor theseexperiments.Conventionallybuilt dibblersconstructedaredescribedinthe CEASpinachProductionSystemReport:

“Tocontroldepthof seedingpreciselyand firmthemediumabovetheseed

uniformly,twodibblingtoolsweremade foreachtypeofflatused.Thefirst

compressedthemediuminthecellby5/16 inches.Afterseedingandcoveringwith additionalmedium,themedium inthecell wasagaincompressed,this timeby¼ inch.Thepurposeof coveringseedand firmingthemediumabove itisto encouragerootstopenetratedownwards ratherthanpoppingout ofthesoil. Compressionofthemediumaboveand belowtheseedwasquitelight,anddepth ofseedsnotgreat,inbothcasesjust enoughtoeliminate“pop-ups” asaserious problem,whilenotimpedingroot

penetrationorshootemergence. Useofa standardizedprocedureandspecialtools

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ensureduniformityofconditionsseedto seed,andrepeatabilityacrossexperiments. Questionsastoideal degreeofsoil

compressionaboveandbelowtheseed werenotsystematicallyinvestigated experimentally,butweredeterminedby trialanderrorandrecourseto

experience.2​

Figure3:Firstpassplatedibbler

OlavImsdahl(BS/M.EngMechanicalEng., Cornell2017),designedand3D-printed rollingdibblersfromABS polymeratthe RapidPrototypingLabonCornell’sIthaca campus.Theindividuallyprintedpieces wereboltedtogether,asshown.The 3D-printeddibblerworkedwellforthe secondpass,asthe protrudingpointsare shallower,whichallowedit torolleasily acrosstheflatsurface, resultinginconsistent compressionandtimesavingswhen

comparedtouseofwoodensingle-row dibblers.

Giventhesimilarperformance ofthecells thathadbeendibbledwiththewoodenand 3D-printedrollingdibblersin apriortest run,the3D-printedrolling dibblerwasused intheseexperiments.

Attheradiusconsidered, deeperfirstpass printeddibblersdidnotrolleasilyacrossthe

flatsurface,andinstead theplatedibbler picturedin​​Figure3​​wasusedinall experimentsforthefirstpass.

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Figure4:Single3D printedroller(left);

wholeflatrollerwithdowelforahandle

(top);woodendibbler&forcepsfor

handlingseeds(bottom)

2.8Seeds

Allseedstestedwere procuredfromJonny’s SeedsInc.andwere orderedinSeptember 2017.Whennotinuse,theywerestoredina cool,dryenvironmentin theheadhouse.The reportedgerminationratesare:Carmel- 84%,Seaside-97%, Space-99%.

Figure5:Seedpackets withreportedrate

2.9Sowing,Germination,andFloating Procedure:

TherecommendedprocedurefromCEAwas followedclosely.Beforeseeding,flatswere cleanedofsoil/debris,disinfectedwitha Greenshieldsolution,thoroughlyrinsedto removeanyresidue,and allowedtodry. SungroPropagationmix,composedof sphagnumpeatmoss,horticulturalperlite, horticulturalvermiculite,wettingagent,and starternutrientswasused.ROwasaddedto thedrymediumat​​aratioof0.6kgROwater per1kgdrymediumandmixedin

five-gallonbuckets.Thismoisturecontent waschosengiventhetrial runresultsandthe factthatthedrymedium waseasiertowork withandstucktothedibblerless.The mediumandwaterwere well-mixed,andthe lidwaskeptonthebucketsexceptwhen mixingorfillingflats tomitigatemoisture loss.

Whenfillingtheflatsforthefirstpass,a¼” metalmeshscreenwasused asasieveto removeanyclumpsfrom themediumand ensurehomogenous,loosely-packedfilling ofcells.Excessmediumwasscrapedoffthe topoftheflatwithastraightedge.Theplate dibblerwasusedto createconsistentdibbles ineachcell.Subsequently, flatswereseeded attheappropriatedensity.

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Figure6:Metalmeshsieve

Post-seeding,anotherlayerofmediumwas addedontopoftheseeds,followingthe samesievingproceduredescribedforthe firstpass.Finally,the rollingdibblerwas usedtocompressthemedium ontopofthe seedsinthesecondpassbyrollingthe dibbleracrosstheflatsurfacebackandforth severaltimes.

Onceallflatswere seeded,filled,and dibbledtheywerestackedrandomly. Non-seededguardflatswere placedonthe topandbottomofthe stack.Theentirestack ofsix-sevenflatswas wrappedinPVC plasticwraptoprevent moistureloss.The stackwasmovedintoalarger,rigidplastic binfortransportationtothegermination chamber,wheretheflatswerestoredfor60 hoursinthedarkat 24Cbeforeremovalfor inspectionandfloating.

Figure7:Flatsjustafterfloating

Uponremovalfromthegermination chamber,flatswereinspected forpestsand abnormalities.Throughouttheexperiment, nopestswerefound inseedlings.All germinationsappearedsuccessfulupon removalfromthechamber -meaningthere weresomevisiblesproutsprotrudingfrom themediumandmany moreyoungroots protrudingoutofthebottomsofflats.After thisstep,theflatswerecarefullyfloatedin thetubs,wherethey remaineduntilremoval forharvest.

2.10SeedlingSproutCount:

Onthesixthdayafter flotationinthetubs, thetotalvisibleseedlingsproutswere countedforeachtreatment.Thiscount included“popups”(sproutsthatwithered becausetheirrootsdidnotreachthewater), whichwereuncommon.Earliersprout countswereperformedinthefirsttrial,and foundtobeapoor indicationofthefinal numberofseedlingspresent attimeof harvest.

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2.11HarvestingProtocol:

Flatswereharvestedwhenthefastest growingtreatment’sleavesreached

marketablesize,whichoccurredbetween14 and16daysafterflotation inthetubs.This designationwassubjectivebetweentrials, butforeachcasedeterminedbythelarger leavesoftheCarmeltreatments.Leaves werenotallowedtoget longerthan3”in lengthbeforeharvest,which wastheceiling forleafsizeandprovidesapointof

reference.

Figure8:CloseUp ofHarvestedFlat

Harvestingwasperformedbyhandwith scissors.Ahandfulof leaveswouldbe carefullygraspedfromthe top.Thestems wouldthenbecutabouthalfwaydownthe stemsofthelongestleaves.Thismeantthe smaller,shorterleavesfrom eachflatwere alsoharvestedwithshorter stems,sincethey werelowerinthecanopy.Alargevariance inleafsizewasfoundforalltreatments,

whichwasdueboth tothenon-simultaneous germinationobserved,andthepresenceof young,secondtrueleavesinadditiontothe older,larger,firsttrueleaves.Harvest weight(aswellas mediumusage)was measuredwitha20lb digitalscaleaccurate toonegramdirectly afterleaveswere harvested.Ascanbeseen inFigure8,many smallleavesgounharvested.

2.11TrialTimeline

SeedingDensityTrial

Seed:10/11 Float:10/13 Harvest:10/28

CultivarComparisonTrial

Seed:10/28 Float:10/30 Harvest:11/17

2.12StatisticalAnalysis

Thestatisticalanalysiswas thesamefor eachtrial.Theaverageandstandard deviationofeachtreatmentwascalculated forbothfinalsproutsandfreshweight- exceptSpace,forwhichonlyoneflatwas seeded.

Theresultsfromonewell-germinatingflat chosenasarepresentative samplearealso reportedtoshowtheintra-flatvariationtobe expected,evenwhengermination occursata high-percentageofthereportedrate.

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