Effects
of
seeding
density
and
cultivar
on
productivity
of
baby
spinach
grown
hydroponically
in
deep
water
culture
systems
DanielJaneczko,Advisor:Dr.MichaelTimmons December,2017
CornellUniversity
______________________________________________________________________________
Abstract:Threespinachcultivars,Carmel,Space,andSeaside(F1),wereevaluated inregardsto
theirsuitabilityforDeepWaterCulture(DWC)hydroponicproductionaccordingtothe procedurepresentedinCornellControlledEnvironmentAgriculture(CEA)BabySpinach Handbook.Carmelconsistentlyhadthehighestsprout countandproduced thehighestfresh weight(FW)amongthethreecultivars.Spaceperformedmoderatelywell;more dataisneeded forstatisticalrobustnessandverificationundermoretypicalhigher-lightconditions.Withrespect toCarmel,seedingfewercells,butatahigher reducedsproutingrateand yield,butnotseverely. Forallthreecultivars,pericarps(seedcoatsgettingstuckoncotyledonstimeofharvest)foundin manuallyharvestedbabyspinachof marketablesizewererare.
______________________________________________________________________________
1.Introduction:
DWChydroponicsisthe soillesscultureof plantswhoserootsare immersedina circulating,aeratednutrientsolutionthat containsallnecessaryions forplantgrowth, typicallypracticedinponds.CornellCEA hasworkedextensivelytodevelopa
productionprotocolforall-yearDWCbaby spinach1.
Spinachhashistoricallybeen adifficultcrop togrowhydroponically,especially
comparedtolettuce,forseveralreasons including:
(1)SusceptibilitytoPythiuminfection, especiallyP.aphanidermatumandP. dissotocum3
(2)Presenceofpericarpsinharvested product
(3)Costlylaborinputs (seeding&harvest) CornellCEA,Biological&Environmental Engineering(BEE),andElementFarms,Inc. collaboratedtoevaluatethreedifferent cultivarsforgerminationandgrowout potentialinDWCsystems.Additionally, reliabledatawasgathered onmediumusage perflat(whenfilledbyhand).
ExperimentswereperformedontheIthaca campusattheDimock LabandKenneth PostLabHousewheretheflatswerestored inagerminationchamberand grewoutina bench-scaleDWCsystem,respectively.
Thisworkbuildsonthefoundationlaidby CornellCEA,especiallyDrs. D.deVilliers, T.Shelford,N.Mattson, R.Langhans,and L.Albright,whoseprevious workonDWC hydroponicsandspinachproductionmade theseexperimentspossible.
SummaryofRecommendedSowing Protocol:TheCornellCEAHydroponic BabySpinachProductionHandbook suggestsbestpracticesforsowingspinach forDWCapplications.Expanded
polystyreneflatsareused withcommoncell configurationsof13cellsby 26cellson1” centers.SpeedlingandBeaverPlasticflats arethemostwidely-used. Flatsareseeded accordingtoathree-stepprotocol.
Figure1:Speedling338Flat
Inthefirststep,termed the“firstpass”,the flatislooselyfilledwithpre-wetmedium- ideallyasterile,soillessmix-andscraped suchthateachcellisevenlyfilledtothetop. Thentheflatisdibbledusingthetools describedinthefollowingsections.Next, thetrayisseededwith 1-3seedspercell. Seedsshouldbedropped directlyinthe
centerofcells.Finally,the flatisfilledwith moremedium,scraped,and dibbledagain- thistimewithashallowerdibbler.Thisis the“secondpass”.After seeding,flatsare storedinahigh humidityenvironmentwith nolight,afterwhichtheyarefloatedin productionpondsuntilharvest.
2.MaterialsandMethods:
Twotrialswereconductedcomparingthe seedingdensitiesandcultivars.Experiments wereperformedina darkclimatecontrolled growthchamber,wheregermination
occurred,andaconventionalglass greenhousewheretheflatsgrewoutina bench-scaleDWCsystemwithtypical hydroponicnutrientsolutionassuggestedby previousCornellCEAexperiments.
2.1GerminationChamberandGreenhouse Description:
ExperimentswereconductedinIthaca,NY (42◦26056.2”N76◦28008.3”W).
Germinationoccurredinaclimate
controlledchamber(10ft2) withnolightand
constanttemperatureof24C.
Growoutoccurredin aconventionalglass greenhouse.TheDWCsystemwaslocated onabenchintheNEcorneroftheroom. Otherexperimentsweresimultaneously conductedonotherbenches inthesame room.Assuch,no supplementallightwas provided.
Growouttookplacein twosteeltubs(24” by48”by12”)which fitfivecutflats (describedbelow)whencompletelyfull. Nutrientsolutionflowedfreelybetweenthe twochannelsthrougha¾”hose.Tubswere insulatedwith¾in. styrofoamboardson theirexteriortominimize heattransferand reducecoolingload.
A1/6HPsubmersiblepump locatedinthe cornerofonetubdrewnutrientsolutionin frombothtubs.The solutionwaspumped throughaventuriairinjector,followedbya ¼HPinlinechillerthatkeptthewater temperatureat19C.Water wasreturnedto thetubsthrough1”PVC.
Inadditiontothe venturiairinjector, dissolvedoxygen(DO)wassupplemented withanairpump(GeneralHydroponics 110V,8W)attachedto cylindrical1”air stones.Twoairstoneswereplacedonthe bottomofeachchannel tomaintainDO levelsclosetosaturation. DOwassaturated ascheckedwithaYSIPro20DOmeter(with galvanicmembrane)whenthe systemwasat half-capacity.
Sectionsofthetubsthat didnothaveflats coveringthemwerecoveredwithstyrofoam topreventgrowthof algaeandcontaminants enteringthewater.
Inbetweentrials,the tubswereemptied, cleaned,andsanitizedwithGreenshieldto minimizeriskofroot infectionandensure consistentnutrientsolutionconditions betweentrials.
Figure2:Bench-ScaleDWCSystemat
half-capacity
2.3NutrientSolutionConditions: Thestocksolutionsrecommendedinthe CornellCEABabySpinachHandbookwere prepared.Thedaybefore theflatswere removedfromthegerminationchamberfor floating,stocksolutionswere addedtoRO waterinthetubsina1:1ratio(A:B)to achieveanelectricalconductivity(EC)of 1200-1400uS/cm.Thisnaturallymaintained pHbetween5.7and6.3withouttheaddition ofanyadditionalacidorbase.
Overthecourseofeachtrialgrowout,RO waterandstocksolutions wereaddedto maintaintheEC/pHwithin thedesiredrange ascheckedbyhandheld meters,calibratedat thebeginningofeverytrial,everytwodays. Waterlevelinthetubswasmaintainedso thatgrowingflatswerenotshadedbythe tubwalls.
2.4GreenhouseAbioticConditions: Greenhouseambienttemperaturewas maintainedat24Cfrom 8am-8pmand19C atnightbyan automatedArgussystem. Thegreenhouse,whichis arelativelynew, cleanstructurehasa transmissivityofabout 85%.TheDLIaverageinthegreenhousefor eachtrialisestimated fromoutsidelight records,thesetransmissivityvalues,and shadecurtainposition.Theresultsare reportedintheappendix. Givenlightwas notregulatedbetweentrials,itisimproperto comparedirectlyacrosstrials.
2.5Flats:
Speedling338flatswereusedforalltrials. The26rowflatswerecutto22rowsin
ordertofittightlyin thechannels.Halvesof thesecutflatswere consideredfordifferent treatmentsandarecomprisedof10rowsby 13cellsperrow,or130cellstotal,withtwo rowsseparatingtherespectivehalveswhich werefilledwithmedium, butnotseeded. Cellsarerectangularonthetop,spacedon one-inchcentersandtapered toacircular holeonthebottom.Thecutflatshad dimensionsof13.5”by 22.5”by1.75”. 2.6DibblingTools:
Acombinationofconventionallybuiltand 3D-printeddibblingtoolswereusedfor theseexperiments.Conventionallybuilt dibblersconstructedaredescribedinthe CEASpinachProductionSystemReport:
“Tocontroldepthof seedingpreciselyand firmthemediumabovetheseed
uniformly,twodibblingtoolsweremade foreachtypeofflatused.Thefirst
compressedthemediuminthecellby5/16 inches.Afterseedingandcoveringwith additionalmedium,themedium inthecell wasagaincompressed,this timeby¼ inch.Thepurposeof coveringseedand firmingthemediumabove itisto encouragerootstopenetratedownwards ratherthanpoppingout ofthesoil. Compressionofthemediumaboveand belowtheseedwasquitelight,anddepth ofseedsnotgreat,inbothcasesjust enoughtoeliminate“pop-ups” asaserious problem,whilenotimpedingroot
penetrationorshootemergence. Useofa standardizedprocedureandspecialtools
ensureduniformityofconditionsseedto seed,andrepeatabilityacrossexperiments. Questionsastoideal degreeofsoil
compressionaboveandbelowtheseed werenotsystematicallyinvestigated experimentally,butweredeterminedby trialanderrorandrecourseto
experience.2”
Figure3:Firstpassplatedibbler
OlavImsdahl(BS/M.EngMechanicalEng., Cornell2017),designedand3D-printed rollingdibblersfromABS polymeratthe RapidPrototypingLabonCornell’sIthaca campus.Theindividuallyprintedpieces wereboltedtogether,asshown.The 3D-printeddibblerworkedwellforthe secondpass,asthe protrudingpointsare shallower,whichallowedit torolleasily acrosstheflatsurface, resultinginconsistent compressionandtimesavingswhen
comparedtouseofwoodensingle-row dibblers.
Giventhesimilarperformance ofthecells thathadbeendibbledwiththewoodenand 3D-printedrollingdibblersin apriortest run,the3D-printedrolling dibblerwasused intheseexperiments.
Attheradiusconsidered, deeperfirstpass printeddibblersdidnotrolleasilyacrossthe
flatsurface,andinstead theplatedibbler picturedinFigure3wasusedinall experimentsforthefirstpass.
Figure4:Single3D printedroller(left);
wholeflatrollerwithdowelforahandle
(top);woodendibbler&forcepsfor
handlingseeds(bottom)
2.8Seeds
Allseedstestedwere procuredfromJonny’s SeedsInc.andwere orderedinSeptember 2017.Whennotinuse,theywerestoredina cool,dryenvironmentin theheadhouse.The reportedgerminationratesare:Carmel- 84%,Seaside-97%, Space-99%.
Figure5:Seedpackets withreportedrate
2.9Sowing,Germination,andFloating Procedure:
TherecommendedprocedurefromCEAwas followedclosely.Beforeseeding,flatswere cleanedofsoil/debris,disinfectedwitha Greenshieldsolution,thoroughlyrinsedto removeanyresidue,and allowedtodry. SungroPropagationmix,composedof sphagnumpeatmoss,horticulturalperlite, horticulturalvermiculite,wettingagent,and starternutrientswasused.ROwasaddedto thedrymediumataratioof0.6kgROwater per1kgdrymediumandmixedin
five-gallonbuckets.Thismoisturecontent waschosengiventhetrial runresultsandthe factthatthedrymedium waseasiertowork withandstucktothedibblerless.The mediumandwaterwere well-mixed,andthe lidwaskeptonthebucketsexceptwhen mixingorfillingflats tomitigatemoisture loss.
Whenfillingtheflatsforthefirstpass,a¼” metalmeshscreenwasused asasieveto removeanyclumpsfrom themediumand ensurehomogenous,loosely-packedfilling ofcells.Excessmediumwasscrapedoffthe topoftheflatwithastraightedge.Theplate dibblerwasusedto createconsistentdibbles ineachcell.Subsequently, flatswereseeded attheappropriatedensity.
Figure6:Metalmeshsieve
Post-seeding,anotherlayerofmediumwas addedontopoftheseeds,followingthe samesievingproceduredescribedforthe firstpass.Finally,the rollingdibblerwas usedtocompressthemedium ontopofthe seedsinthesecondpassbyrollingthe dibbleracrosstheflatsurfacebackandforth severaltimes.
Onceallflatswere seeded,filled,and dibbledtheywerestackedrandomly. Non-seededguardflatswere placedonthe topandbottomofthe stack.Theentirestack ofsix-sevenflatswas wrappedinPVC plasticwraptoprevent moistureloss.The stackwasmovedintoalarger,rigidplastic binfortransportationtothegermination chamber,wheretheflatswerestoredfor60 hoursinthedarkat 24Cbeforeremovalfor inspectionandfloating.
Figure7:Flatsjustafterfloating
Uponremovalfromthegermination chamber,flatswereinspected forpestsand abnormalities.Throughouttheexperiment, nopestswerefound inseedlings.All germinationsappearedsuccessfulupon removalfromthechamber -meaningthere weresomevisiblesproutsprotrudingfrom themediumandmany moreyoungroots protrudingoutofthebottomsofflats.After thisstep,theflatswerecarefullyfloatedin thetubs,wherethey remaineduntilremoval forharvest.
2.10SeedlingSproutCount:
Onthesixthdayafter flotationinthetubs, thetotalvisibleseedlingsproutswere countedforeachtreatment.Thiscount included“popups”(sproutsthatwithered becausetheirrootsdidnotreachthewater), whichwereuncommon.Earliersprout countswereperformedinthefirsttrial,and foundtobeapoor indicationofthefinal numberofseedlingspresent attimeof harvest.
2.11HarvestingProtocol:
Flatswereharvestedwhenthefastest growingtreatment’sleavesreached
marketablesize,whichoccurredbetween14 and16daysafterflotation inthetubs.This designationwassubjectivebetweentrials, butforeachcasedeterminedbythelarger leavesoftheCarmeltreatments.Leaves werenotallowedtoget longerthan3”in lengthbeforeharvest,which wastheceiling forleafsizeandprovidesapointof
reference.
Figure8:CloseUp ofHarvestedFlat
Harvestingwasperformedbyhandwith scissors.Ahandfulof leaveswouldbe carefullygraspedfromthe top.Thestems wouldthenbecutabouthalfwaydownthe stemsofthelongestleaves.Thismeantthe smaller,shorterleavesfrom eachflatwere alsoharvestedwithshorter stems,sincethey werelowerinthecanopy.Alargevariance inleafsizewasfoundforalltreatments,
whichwasdueboth tothenon-simultaneous germinationobserved,andthepresenceof young,secondtrueleavesinadditiontothe older,larger,firsttrueleaves.Harvest weight(aswellas mediumusage)was measuredwitha20lb digitalscaleaccurate toonegramdirectly afterleaveswere harvested.Ascanbeseen inFigure8,many smallleavesgounharvested.
2.11TrialTimeline
SeedingDensityTrial
Seed:10/11 Float:10/13 Harvest:10/28
CultivarComparisonTrial
Seed:10/28 Float:10/30 Harvest:11/17
2.12StatisticalAnalysis
Thestatisticalanalysiswas thesamefor eachtrial.Theaverageandstandard deviationofeachtreatmentwascalculated forbothfinalsproutsandfreshweight- exceptSpace,forwhichonlyoneflatwas seeded.
Theresultsfromonewell-germinatingflat chosenasarepresentative samplearealso reportedtoshowtheintra-flatvariationtobe expected,evenwhengermination occursata high-percentageofthereportedrate.