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Installation and

L i g h t i n g C o n t r o l

S y s t e m s

®

Including ...

(2)

System Overview

Power Panel Link (RS4852)

125 panels max.

Control Station Device (CSD) Link Wiring (RS4852) with up

to 32 CSDs per link

GRAFIK 7000P models have 0 to 6 CSD Links GRAFIK 6000P has 3 CSD Links

GRAFIK 5000P has 1 CSD Link Power Panels

Interprocessor Link Wiring (RS4852) or (10/100 Base

T-Ethernet1) with up to 32 GRAFIK7000P’s -

GRAFIK7000only

User Interface Link (10/100 BaseT Ethernet1) or (RS4852) to

a Computer or Network Interface Optional RS232 (50 ft. (15

m) max) or Modem wiring to equipment by others.

Control Station Devices (CSDs)

GRAFIK 7000P, 6000P, or 5000P Feed

Use this guide to successfully install a GRAFIK7000, GRAFIK6000, or GRAFIK5000lighting control system. This guide describes installing Processor Panels and running low-voltage type Class 2 / PELV wiring, such as the Control Station Device (CSD), Power Panel, User Interface, and Interprocessor Links. See instructions included with all Power Panels for running line (mains) voltage wiring.

The GRAFIK7000, GRAFIK6000, and GRAFIK5000lighting control systems have a central processor that downloads circuit information to the Power Panel Link.

1 The Interprocessor Link and the User Interface

Link can both enter the processor panel on the same Ethernet wiring. There is only one

Ethernet connector per processor panel. Ethernet wiring can be up to 300 ft. (90 m) long. Processor Panel Control Unit Control Interface Wallstations Feed Loads Loads 2 RS485 Links can be up to 2000 ft. (610 m)

long when using the correct wire. See the RS485 Wiring Overview for more details.

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Step-by-Step Instructions

Table of Contents

Page Install System

System Overview . . . .2

Processor Panel Model Numbers . . . .4

STEP 1: Mount Wallboxes . . . .5

STEP 2: Mount Processor Panels . . . .6

Processor Panel Overview . . . .8

RS485 Wiring Overview . . . .10

STEP 3: Processor Panel Line-Voltage Wiring . . . .12

STEP 4: CSD Link and Power Panel Link Wiring . . . .13

STEP 5: User Interface Link Wiring . . . .14

STEP 6: Interprocessor Link Wiring (GRAFIK 7000P only) . . . .15

STEP 7: Set CSD Link Address Switches . . . .16

STEP 8: Set Processor Panel Address Switches . . . .17

STEP 9: Address Power Panels . . . .18

STEP 10: Install Control Station Devices . . . .19

Start Up System STEP 11: Activate System . . . .20

Trouble Shooting Guide . . . .21

Maintain System Maintenance . . . .22

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Name GRAFIK 7000P GRAFIK 6000P GRAFIK 5000P 100: 100 V 50/60 Hz, 15 A 120: 120 V 50/60 Hz, 15 A 230: 220—240 V 50/60 Hz, 10 A

G7-AR-0000-0-120

0: No Modem option included - GRAFIK 7000P only M: Integrated modem and RS232 interface included 0000: No CSD Link - GRAFIK 7000P only

W000: 3 CSD Links with 32 Control Station Devices max per link (96 total) -GRAFIK 5000P has only 1 CSD link

WW00: 6 CSD Links with 32 Control Station Devices max per link (192 total) -GRAFIK 7000P only

R: Retrofittable panel (includes subplate) ?: Other options available - contact Lutron A: U.S. English version

?: Multiple languages available - contact Lutron

7: GRAFIK 7000P Processor Panel 6: GRAFIK 6000P Processor Panel 5: GRAFIK 5000P Processor Panel

Model Numbers of

Processor Panels

Type GRAFIK7000 GRAFIK6000 GRAFIK5000 CSD Links up to 6 3 1 Processors up to 32 1 1 Zones up to 512 512 128
(5)

Step 1

• Use wallboxes with a minimum depth of 2-3/4 in. (70 mm) for Control Station Devices (CSDs)

• Multigang installations may require spacers between wallboxes

• Mount wallboxes between flush and 1/8 in. (3 mm) below finished wall surface

• Finished wall should not have gaps around the wallbox of greater than 1/8 in. (3 mm)

• Ground metal Wallboxes whenever possible

Drywall Wallbox 2-3/4 in. (70 mm) min. 1/8 in. (3 mm) max.

Mount Wallboxes

Mounting of a single-gang US wallbox shown. See the instructions sent with each individual CSD for mounting requirements and

instructions.

Mounting frame orientation of a single-gang EGRX product shown.

Mounting Frame Wall

(6)

STEP 2

Mount Processor Panels

Remove the subplate, if applicable, to access mounting holes. Keep the screws and protect the subplate from damage and dirt until it is returned to the enclosure.

14.38 in. (365 mm) 3.875 in. (98 mm) 2 in. (51 mm) RS232 Input

Front View Right Side View

Power Panel Link 1.5 in. (38 mm) 6.475 in. (164 mm) 8.63 in. (219 mm) 2.875 in. (73 mm)

0.5 in. (13 mm) conduit knockouts Surface Mounting

Holes (4)

Dedicated Feed Wiring

Control Station Device (CSD) Links User Interface Link

Bottom View

(Class 2 / PELV Entry Only)

Flush Mounting Holes (4) 34.75 in. (883 mm) Interprocessor Link Screws (4) for hanging subplate 21.27 in. (540 mm) Top View

(No Class 2 / PELV Entry)

3.25 in. (95 mm) (152 mm)6.0 in. 6 in. (152 mm) 1.75 in. (44 mm) 22 in. (559 mm)

0.5 in. (13 mm) and 0.75 in. (19 mm) conduit knockouts (18)

Dimensions and Conduit Entry

Notes

-• Not all processor panels use a subplate • Make sure relative humidity is less than 90%

non-condensing

• Reinforce wall structure, if necessary. A processor panel weighs up to 50 lbs. (22 kg)

(7)

STEP 2 (Continued)

Mount Processor Panels

Water Damages Processors!

Install this processor in a location where it will not get wet.

Recess or Surface Mount the enclosure as per the following diagrams.

Surface mount as shown!

• Back surface must be 1/8 in. (3.2 mm) away from the wall. Subplate mounting screws will protrude 1/8 in. (3.2 mm) behind the panel • Use only the four holes indicated when surface

mounting - other holes are for mounting the subplate

Recess Mount Surface Mount

Dedicated Feed Space off of the wall as noted Side View

Front View Front View Side View

Wall shown cut away

16 in. (410 mm) Class 2 / PELV wiring Class 2 / PELV wiring Dedicated Feed

Install Subplate

If there is a subplate, install it using the four screws shipped with the mounted enclosure.

(8)

Processor Panel Overview

PWR STAT ACT1 2 3 4 DCOM PWRMUXMUXDRAIN

CSD Link D

PWR STAT ACT1 2 3 4 DCOMPWRMUX MUXDRAIN

CSD Link E

PWR STAT ACT1 2 3 4 DCOMPWRMUXMUX DRAIN

CSD Link F

PWR STAT ACT1 2 3 4 DCOM PWRMUXMUXDRAIN

CSD Link A

PWR STAT ACT1 2 3 4 DCOMPWRMUX MUXDRAIN

CSD Link B

PWR STAT ACT1 2 3 4 DCOMPWRMUXMUX DRAIN

CSD Link C

TX RX COMN/CMUX MUXDRAIN

1 2 3 4 D

PP Link

TX RX COMPWRMUX MUXDRAIN

1 2 3 4 D

AUX Link Ethernet

ACT LNK

TX RX COMPWRMUXMUX DRAIN

1 2 3 4 D

IP Link

PWR TX RX COM PWRMUXMUXDRAIN

1 2 3 4 D UI Link RS-232 Telco G7000 ADDR 1234567 ON

Line voltage supply

Receptacle - for Lutron use only Panel Power Switch

Power Supply Board

Main Board Assembly - See next page Class 2 / PELV Transformers (up to 6)

Processor Panel Address Switch Modem / RS232 Card

Ethernet Port

GRAFIK 7000P with six CSD Links and Modem / RS232 Interface shown

(9)

Notes

-• Abbreviations are as follows: CSD = Control Station Device UI = User Interface

AUX = Auxilliary (no connection) IP = Interprocessor

PP = Power Panel

PWR STAT ACT

COM PWR MUX MUX DRAIN

1 2 3 4 D

CSD Link D

PWR STAT ACT

COM PWR MUX MUX DRAIN

1 2 3 4 D

CSD Link E

PWR STAT ACT

COM PWR MUX MUX DRAIN

1 2 3 4 D

CSD Link F

PWR STAT ACT 1 2 3 4 DCOM PWR MUX MUX DRAIN

CSD Link A

PWR STAT ACT 1 2 3 4 DCOM PWR MUX MUX DRAIN

CSD Link B

PWR STAT ACT 1 2 3 4 DCOM PWR MUX MUX DRAIN

CSD Link C

TX RX

COM N/C MUX MUX DRAIN

1 2 3 4 D

PP Link

TX RX

COM PWR MUX MUX DRAIN

1 2 3 4 D

AUX Link Ethernet

ACT LNK

TX RX

COM PWR MUX MUX DRAIN

1 2 3 4 D

IP Link

PWR TX RX

COM PWR MUX MUX DRAIN

1 2 3 4 D UI Link RS-232 Telco G7000 ADDR 1 2 3 4 5 6 7 ON

• GRAFIK 7000P with six CSD Links and Modem / RS232 Interface shown

Processor Panel Overview

Main Board Assembly

Warning - This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

(10)

RS485 Wiring Overview

2000 ft (600 m) max. Terminal 1 & 2 Wires Sizes #12 AWG #14 AWG #16 AWG #18 AWG 2.5 mm2 1.0 mm2 Max. CSD Link Length 2000 ft. (610 m) 1400 ft. (425 m) 900 ft. (275 m) 600 ft. (180 m) 450 m (1500 ft.) 200 m (650 ft.) Notice

If Link Terminators (LT-1) are not used, or improper wiring topology is

employed, the system will not communicate.

Daisy chain wiring - do not home run wiring.

RS485 wiring is the Class 2 / PELV wiring used for the following links:

• Control Station Device Link(s) • Power Panel Link

• Interprocessor Link (if using the RS485 connection option)

• User Interface Link (if using the RS485 connection option)

Specifications and Notes

-• Do not run RS485 wiring with line (mains) voltage wiring

• Each link must be daisy-chained. Do not home run wiring

• The Processor Panel does not need to be at an end of any RS485 Link

• Use a Link Terminator at the beginning and end of each RS485 Link

• Connections to numbered terminals are wired 1 to 1, 2 to 2, 3 to 3, etc... throughout the link • Total length of any RS485 wiring may not be

more than 2,000 ft. This distance is based on proper shielding on the twisted shielded pair, #12 AWG wire to terminal 1 and terminal 2 of the Control Station Device (CSD) Link, and the use of link terminators (LT-1s) at each end of each link. If smaller wire is used, the max CSD Link length must be de-rated - see chart

• RS485 communication is a stream of 5V data that all of the products on the link understand. The details listed on this page help to keep the data understandable:

- proper shielding blocks noise and has low capacitance (which would reduce the signal) - LT-1’s stop the end of the link from bouncing the signal back onto the link

- daisy-chaining prevents the data from being divided, and keeps the number of ends of the link to two

- #12 AWG wire minimizes the voltage drop along the link

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4 3 2 1

RS485 Wiring Overview

Wiring Notes:

• Two #12 AWG (2.5 mm2) wires cannot fit into

most connectors on the RS485 link. Use a screw on connector (or other approved connector) to “T-tap” a #18 AWG (1.0 mm2)

wire to each connector terminal, as needed. Make this “T-tap” in the Wallbox in order to keep the length of the new #18 AWG (1.0 mm2) wire(s) as short as possible

• Connect the uninsulated Drain/Shield wire(s) to terminal ‘D’ whenever present. If there is no terminal ‘D’, connect the two Drain/Shield wires together, making a continuous shield

throughout the link. If the connector at the end of the link does not have a ‘D’ terminal,

terminate the shield and let it ‘float’

• Do not allow any part of the shield to touch ground (earth) or any electrical circuitry • CSDs are expected to mount into metal

Wallboxes that are connected to grounded conduit. Grounding the metal mounting plate helps keep Electrostatic Discharge (ESD) from affecting the RS485 link

Control Station Device (CSD) connector Drain / Shield 1 #18 AWG (1.0 mm2) 2 #12 AWG (2.5 mm2) 2 #12 AWG (2.5 mm2)

Approved sources of wire include:

Twisted-Shielded Pair (Data Link) only: • Belden #9461

• Alpha #2211

One-cable solutions (Data Link, Control Wiring, and Sense Line in one cable):

• Lutron GRX-CBL-46L-500 (non-plenum) • Lutron GRX-PCBL-46L-500 (plenum) • Belden, Alpha, Liberty, and Signature have

(12)

• Make sure line voltage feed wiring enters the processor from the top right

• Run a dedicated feed circuit - see model number for feed rating

• Run wiring so that line (mains) voltage is separate from Class 2 / PELV wiring

HOT/LIVE (black - 100 V , 120 V ) (brown - 230 V ) NEUTRAL (white - 100 V , 120 V ) (blue - 230 V ) GROUND/EARTH (green) Receptacle for Lutron

use only

(120 V shown)

Line Voltage Wiring of Processor Panel

(13)

PWRSTATACT COMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link D

PWRSTATACT COMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link E

PWRSTATACT COMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link F

PWRSTATACTCOMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link A

PWRSTATACTCOMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link B

PWRSTATACTCOMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link C

TXRXCOMN/CMUXMUXDRAIN

1 2 3 4 D PP Link

TXRXCOMPWRMUXMUXDRAIN

1 2 3 4 D

AUX Link EthernetACTLNK

TXRXCOMPWRMUXMUXDRAIN

1 2 3 4 D IP Link

PWRTXRXCOMPWRMUXMUXDRAIN

1 2 3 4 D UI Link RS-232Telco G7000 ADDR 1234567 ON 1 2 3 4 5 6 4 3 2 1 3 4 3 4

1Common 2N/C 3MUX 4MUX DDrain 5Sense Line

1

Common

2N/C 3MUX 4MUX DDrain 5Sense Line 1Common 2N/C 3MUX 4MUX DDrain 5Sense Line

123456 1 2 3 4 3 4 3 4 1 2 3 4 5 6 PP Link

COM N/C MUX MUX DRAIN

1 2 3 4 D

CSD Link

COM PWR MUX MUX DRAIN

1 2 3 4 D Control Wiring (2) #12 AWG (2.5 mm2) 1: Common 2: +VDC

Last Control Station Device on Link

Data Link

(1) shielded, twisted pair #18 AWG (1.0 mm2)

3: MUX 4: MUX

D: Drain wire in shield - Connect together to make one continuous link shield. Keep away from ground and control electronics. Link Terminator (LT-1) Link Terminator (LT-1)

Control Station Device (CSD) Link

Control Station Devices

Power Panel Link

Data Link

(1) shielded, twisted pair #18 AWG (1.0 mm2)

3: MUX 4: MUX

D: Drain wire in shield - Keep away from ground and all electronics Control Wiring (1) #18 AWG (1.0 mm2) 1: Common 2: No Connection IR Ceiling Receiver Link Terminator (LT-1) Link Terminator (LT-1) Notes:

• It is not necessary to have the processor panel at the end of any RS485 link

• The Power Panel Link’s Sense Line is used whenever there is a panel being supplied by an Emergency / Essential feed. See Power Panel instructions for more details

• See RS485 Overview for approved cable options

Power Panel Power Panel Last Power

Panel on Link

CSD and Power Panel Link Wiring

Emergency / Essential Sense Line (1) #18 AWG (1.0 mm2) 5: Sense Line

STEP 4

Processor Panel -GRAFIK 7000P shown
(14)

STEP 5

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link D

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link E

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link F

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link A

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link B

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link C

TXRX1 2 3 4 DCOMN/CMUXMUXDRAIN

PP Link

TXRX1 2 3 4 DCOMPWRMUXMUXDRAIN

AUX Link EthernetACTLNK

TXRX1 2 3 4 DCOMPWRMUXMUXDRAIN

IP Link

PWRTXRX1 2 3 4 DCOMPWRMUXMUXDRAIN

UI Link RS-232Telco G7000 ADDR 1234567 ON LUTRON LIGHTING CONTROL RS485 PORT 3 4 3 4 UI Link COM PWR MUX MUX DRAIN

1 2 3 4 D

RS485 Option

Ethernet Option Direct to Computer

RS485 Data Link from Network Interface to (each) processor:

(1) #18 AWG (1.0 mm2)

1: Common 2: No Connection

(1) shielded, twisted pair #18 AWG (1.0 mm2)

3: MUX 4: MUX

D: Drain wire in shield - Keep away from ground or circuitry.

Ethernet Data Link from Computer to Network Interface:

(1) Category 5 UTP (unshielded, twisted pair) Cable Network Interface shown is an Ethernet to RS485 converter (G7-A-NWK-E-D-x).

The Wall Jack shown is an NTOMX-485J-WH.

GRAFIK 7000P

Computer Computer

Computer

Ethernet Data Link from Computer to Network Interface to processor(s): (1) Category 5 UTP (unshielded, twisted pair) Cable

The Wall Jack shown is an NT-6PS-WH with an RJ45 connector.

Ethernet Data Link from one Computer to one processor:

(1) Category 5 UTP (unshielded, twisted pair) CrossoverCable

Ethernet Option1with Network Switch or Hub

Notice

Wiring distance for any Ethernet Data Link is 300 ft. (90 m) max. Use the RS485 option for longer distances.

User Interface Link Wiring

1 The Interprocessor Link and the User Interface

Link can both enter the processor panel on the same Ethernet wiring. There is only one

Ethernet connector per processor panel.

Link Terminator (LT-1) Link Terminator (LT-1) Processor Panel -GRAFIK 7000P shown

(15)

STEP 6

PWRSTAT ACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link D

PWRSTAT ACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link E

PWRSTAT ACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link F

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link A

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link B

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN

CSD Link C

TXRXCOM1 2 3 4 DN/CMUXMUXDRAIN

PP Link

TXRX1 2 3 4 DCOMPWRMUXMUXDRAIN

AUX Link EthernetACTLNK

TXRX1 2 3 4 DCOMPWRMUXMUXDRAIN

IP Link

PWRTXRX1 2 3 4 DCOMPWRMUXMUXDRAIN

UI Link RS-232Telco G7000 ADDR 1234567 ON IP Link IP Link 3 4 3 4 IP Link

COM PWR MUX MUX DRAIN

1 2 3 4 D

COM NPWR MUX MUX DRAIN

1 2 3 4 D

IP Link

COM PWR MUX MUX DRAIN

1 2 3 4 D 1 2 3 4 DCOM PWR MUX MUX DRAIN

Processor Panel -GRAFIK 7000P only Link Terminator (LT-1) To additional GRAFIK 7000P’s and/or computers, if applicable

GRAFIK 7000P GRAFIK 7000P GRAFIK 7000P

Data Link

(1) shielded, twisted pair #18 AWG (1.0 mm2)

3: MUX 4: MUX

D: Drain wire in shield Control Wiring (1) #18 AWG (1.0 mm2) 1: Common 2: No Connection Ethernet option Link Terminator (LT-1)

Ethernet Data Link from an Ethernet Switch or Hub to one processor per port:

(1) Category 5 UTP (unshielded, twisted pair)

Dedicated Ethernet Hub or Switch

Notes:

• Each Ethernet Data Link can be a maximum of 300 ft. (90 m) long

• The Interprocessor Link and the User Interface Link can both enter the processor panel on the same Ethernet wiring. There is only one

Ethernet connector per processor panel

Interprocessor Link Wiring

(16)

STEP 7

Each device along the Control Station Device (CSD) Link must have a unique address ranging from 1 to 32. The Address Switches may have been pre-set to give the address shown on the job drawings.

Set Control Station Device Address Switches

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON

9

10

11

12

13

14

15

16

1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON

1

2

3

4

5

6

7

8

Address Switch Settings Chart - shows how to set the Address Switches to get a specific address.

Notice!

Do not install a CSD without confirming that the Address Switches have been set.

If the Address Switches were not pre-set (all set to address 1), assign each CSD a unique address and document its location and description.

If needed, refer to the instructions for each CSD to help locate its Address Switches.

2 B 3

Job drawings may show:

Address 3 ... on CSD Link B ... in Processor 2

(omitted if only one processor)

Note

GRAFIK Eye®Control Units (GRX-46xx-x-xx) do

not have Address Switches but must be programmed with a unique address(es). See separate instructions sent with each Control Unit.

(17)

STEP 8

PWRSTATACTCOMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link D

PWRSTATACTCOMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link E

PWRSTATACTCOMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link F

PWRSTATACT COMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link A

PWRSTATACT COMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link B

PWRSTATACT COMPWRMUXMUXDRAIN

1 2 3 4 D CSD Link C

TXRXCOMN/CMUXMUXDRAIN

1 2 3 4 D PP Link

TXRXCOMPWRMUXMUXDRAIN

1 2 3 4 D

AUX Link EthernetACTLNK

TXRXCOMPWRMUXMUXDRAIN

1 2 3 4 D IP Link

PWRTXRXCOMPWRMUXMUXDRAIN

1 2 3 4 D UI Link RS-232Telco G7000 ADDR 1234567 ON 1 2 3 4 5 6 7 ON Panel Address

Set Processor Panel Address Switches

If there is only one processor panel in the system, leave its address as shipped (default is address 1).

If there are two or more processor panels on the Interprocessor Link, each must have a unique address, ranging from 1 to 32. The Address Switches may have been pre-set to give the address shown on the job drawings. Use the Address Switch Settings Chart, on the previous page, to see how to set the Address Switches to get a specific address.

(18)

STEP 9

Address Power Panels

Each power panel must have a unique address on the Power Panel Link. Power Panels are not pre-addressed by the factory. Without the unique address, the Processor Panel cannot download system settings to the Power Panel. Refer to job drawings to see the intended address of each power panel. Set the address by manually programming the Circuit Selector within each Power Panel. See instructions provided with each Power Panel for this procedure.

If the job drawings do not include an address, document the Power Panel’s location and Model Number for each address. This

information will be needed to set up the system properly.

Data A OK Power Data B OK

1 2 3 4 D 5 C D Load Type High-End Trim Circuit Level Low-End Trim 5 4 3 Value Link A Link B 2 1 Circuit

AB

Common 24VFW MUX MUX Drain Sense Comm MUX MUX Drain C

1 2 3 4 D 5 D

Link Link

('Ad' Displayed)

Address

Zone Assignmentw/ Circuit Schedule

Zone Assignmentw/Zone CaptureTM

(See Instructions)

SELECTCIRCUIT

SELECTVALUE

VIEWVALUE

SELECTVALUEDISPLAYED

(19)

Single-gang US Wallbox CSD CSD Mounting Screws Adaptor Mounting Screws Faceplate Adaptor Faceplate CSD Link

After confirming that each Control Station Device (CSD) is addressed, install them into the wallboxes.

Install Control Station Devices

See the instructions sent with each individual CSD for installation instructions.

STEP 10

CSD Mounting Screws Adaptor Mounting Screws CSD Link Single-gang EGRX Wallbox Mounting Frame Carrier Faceplate
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PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN CSD Link D

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN CSD Link E

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN CSD Link F

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN CSD Link A

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN CSD Link B

PWRSTATACT1 2 3 4 DCOMPWRMUXMUXDRAIN CSD Link C

TXRX1 2 3 4 DCOMN/CMUXMUXDRAIN PP Link

TXRX1 2 3 4 DCOMPWRMUXMUXDRAIN

AUX Link EthernetACTLNK

TXRX1 2 3 4 DCOMPWRMUXMUXDRAIN IP Link

PWRTXRX1 2 3 4 DCOMPWRMUXMUXDRAIN UI Link RS-232 Telco G7000 ADDR 1234567 ON TX RX

COM N/C MUX MUX DRAIN

1 2 3 4 D

PP Link

PWR1

OK PWR2OK PWR3OK

PWR STAT ACT

COM PWR MUX MUX DRAIN

1 2 3 4 D

CSD Link D

PWR TX RX

COM PWR MUX MUX DRAIN

1 2 3 4 D

UI Link

STEP 11

Activate System

Once all links are installed and wiring is verified, turn the Processor Panel power switch ON. After 10 seconds, compare the diagnostic LEDs to those listed in the Troubleshooting Guide.

GRAFIK 7000P with six CSD Links and Modem / RS232 Interface shown

(21)

Troubleshooting Guide

Location of LED Power Board CSD Link PP Link IP Link UI Link Ethernet Front of CSD Circuit Selector Dimmer / Module

Problem Indicator / Possible Cause

Name Normal Operation

PWR PWR STAT ACT TX RX TX RX PWR TX RX ACT LNK none DATA PWR Value none On On Off Flashes Rapidly Flashes Rapidly Flashes Dimly On Dim On Dim On Irregular Flash Irregular Flash Irregular Flash On On (if button pressed)

Flashes 1 per sec On

OK

Flashes 1 per sec Off Off On Off Off Off Off Off Off Off Off Off Off Off Flash Rapid Off Off Slow Rapid

• No power from transformer - check if power feed and switch are On

• Short on CSD Link - wire 2 to 1 or ground • Processor in self-test - contact Lutron • No database loaded

• No database loaded

• No data received - Power Panel not addressed or check wires 1, 3, and 4

• No database loaded

• No data received - Link not used or check wires 1, 3, and 4

• Short on UI Link - wire 2 to 1 or ground • No communication to computer

• No communication from computer • No activity on network, if connected • No network detected - check wiring • No power - wires 1 and 2 miswired, or • If On then Off, CSD not programmed • Those that flash have the same address, or • Miswire - check wires 1, 3, and 4

• Miswire of wires 3 and 4 • Control Breaker off

• Circuit Selector timed out - press any button • No communication from Circuit Selector • Shorted Triac - contact Lutron

LED Diagnostics

Pr

ocessor Panel

CSD

Power Panel

LED problem indicators:

• ‘Flash’ on CSD is all LEDs turning On for approx. 1 second, then off 3 seconds • ‘Rapid’ on a Circuit Selector is any rate

faster than the “Heartbeat” of once per second

• ‘Rapid’ = “Flutter” on a Dimmer/Module is one LED turning On approx. 5 times per second • ‘Slow’ on a Dimmer/Module is one LED

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Processor Panels

There are no maintenance requirements for these products. Clean the front cover as needed.

Other

See instructions supplied with individual products for any other recommendations for maintenance.

Lutron products are designed to have minimal maintenance requirements.

Control Station Devices (CSDs)

Clean front surface with a soft towel moistened with a mild soap solution (non-ammonia

based). Clean approximately every six months. Do not spray cleaning solution directly at any CSD.

Power Panels

Visually inspect installation periodically - keep air flow clear of obstructions. Power panels generally need 12 in. (300 mm) of clearance above, below, and in front of the enclosure.

Maintain the System

Warning

When working on any load (such as rewiring a load), replace the bypass jumpers to protect the Power Panels until the load is proven.

Danger

Any liquid entering products with line (mains) voltage may reach internal components, cause personal injury, damage the equipment, and void the warranty.

Danger

Turn power off before working on any load. See instructions supplied with individual Power Panels.

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-Internet: www.lutron.com E-mail: [email protected] WORLD HEADQUARTERS Lutron Electronics Co. Inc., TOLL FREE: 1.800.523.9466

(U.S.A., Canada, portions of Caribbean) Tel: 1.610.282.3800 Fax: 1.610.282.3090 GREAT BRITAIN Lutron EA Ltd., Tel: +44.207.702.0657 Fax: +44.207.480.6899 GERMANY Lutron Electronics GmbH Tel: +49.309.710.4590 Fax: +49.309.710.4591 JAPAN SALES OFFICE Lutron Asuka Corporation Tel: +813.5405.7333 Fax: +813.5405.7496 HONG KONG SALES OFFICE Lutron GL (Hong Kong) Tel: +852.2104.7733 Fax: +852.2104.7633 SINGAPORE Lutron GL (Singapore) Tel: +65.220.4666 Fax: +65.220.4333 LIMITED WARRANTY

Lutron will, at its option, repair or replace any unit that is defective in materials or manufacture within one year after purchase. For warranty service, return unit to place of purchase or mail to Lutron at 7200 Suter Rd., Coopersburg, PA 18036-1299, postage pre-paid.

This warranty is in lieu of all other express warranties, and the implied warranty of merchantability is limited to one year from purchase. This warranty does not cover the cost of installation, removal or reinstallation, or damage resulting from misuse, abuse, or improper or incorrect repair, or damage from improper wiring or installation. This warranty does not cover incidental or consequential damages. Lutron’s liability on any claim for damages arising out of or in connection with the manufacture, sale, installation, delivery, or use of the unit shall never exceed the purchase price of the unit.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This product may be covered by one or more of the following U.S. patents: 4,797,599; 4,803,380; 4,825,075; 4,893,062; 5,030,893; 5,191,265; 5,430,356; 5,463,286; 5,530,322; 5,808,417; DES 308,647; DES 310,349; DES 311,170; DES 311,371; DES 311,382; DES 311,485; DES 311,678; DES 313,738; DES 335,867; DES 344,264; CES 370,663; DES 378,814 and corresponding foreign patents. U.S. and foreign patents pending.

Lutron, GRAFIK6000, and GRAFIK Eye are registered trademarks; GRAFIK5000, GRAFIK7000, and 2Link are trademarks of Lutron Electronics Co., Inc. © 2004 Lutron Electronics Co., Inc.

Contact Information

Warranty

References

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