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Pfeiffer Cement Mill

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We provide

grinding

solutions

worldwide.

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Since 1925, Christian Pfeiffer has made a name for itself as a guar-antor of outstanding components in grinding systems. In the early nineties, long-standing custom-ers motivated us to also apply our experience and innovation to plant engineering.

Today, Christian Pfeiffer systems stand for quality and reliability. Our focus and expertise in grind-ing and separatgrind-ing technology enables us to be innovative and provide tailor-made solutions to solve even your most complex challenge.

The company

Expert in components.

Specialist in systems.

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The components for the system are carefully selected under considera-tion of your process requirements. The individual equipment is per-fectly integrated in the plant with a high degree of adaptation. This results in the most reliable and efficient operation at lowest maintenance cost. An example is our high ef-ficiency QDK separator with the bearing cartridge located outside the dust-loaded area. Such an arrangement allows easy ac-cess for inspection and, if required, replacement.

Process know-how

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Engineering capability

Each element and component in every system is treated carefully and from different aspects to assure high avail-ability.

For example our Monobloc® dia-phragm with its unique floating fixation ensures that the extreme mill stress is not transferred to the diaphragm structure. This assures a maximum useful lifetime compared to conventional design.

The innovative CSL type lining from Christian Pfeiffer offers an easier plate handling during installation while securing a perfect ball classification in the 2nd compartment.

Our high chromium ALLMAX® grinding media produced under a controlled air quenching heat-treatment process provide extremely high wear and defor-mation resistance.

Performance and

reliability …

(5)

In CPB, we recognise every project is unique and has its challenges. Our success and excellent track record in completing many projects worldwide, even when under tight deadline, is proof of our capability and competency.

Our team of experts is confident to solve even the most complex and unexpected challenges that may arise and ensure the timely comple-tion of your project.

Project management

Timely completion of

projects …

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Even with the most careful and meticulous planning, the success of a project can only be assured with good execution after the contract is signed.

Our team of production specialists, logistics experts, experi-enced site man-agers and proc-ess engineers all play their roles to ensure quality products, timely delivery, proper installation and integration of the ma-chinery and equipment, smooth start-up and optimisa-tion of the plant. This ensures you will have a safe, reliable

and efficient production facilities plant that provides a com-petitive edge over your rivals.

Installation and commissioning

Working closely

with you to achieve the

performance targets …

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Our partnership with you does not end when the plant is handed over to you. Our specialists pursue to make regular visits to support your operations, ensure the plant continues to perform to your satisfaction throughout its service life. We will bring to you the latest development and innovation to al-low you to continually improve the plant performance and production cost advantage.

We also conduct a yearly seminar to update you with the latest de-velopment in grinding, separation, plant monitoring and automation technology, etc., and to provide a platform for our customers to share experiences and exchange good operat-ing and maintenance practices.

Service and training

You can count on our

continuous support

and services …

(8)

Our well-equipped pilot plant com-plete with modern laboratory pro-vide us with the testing facilities to continually develop and innovate our technology and products, and investigate the optimal grinding and separation solution for dif-ferent materials provided by the customers.

We also engage various scientific institutions and technical univer-sities to jointly conduct detailed studies to improve the design of our products.

Recent work undertaken included the CFD modelling to optimise the gas velocity distribution in the spi-ral casing and separation zone of our QDK high efficiency separators

and amongst the on-going investigations, further

development of the jet mill technology

for ultra-fine com-minution.

Innovation and R&D

Innovation is our

driving force …

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Christian Pfeiffer is more than an expert for engineering and building complete grinding plants. A speciality of our group is that key components for the plant are manufactured in own modern workshops.

• The Monobloc® diaphragm struc- tures and heat-treated rolled- steel plates are produced in our modern, automated factory in Beckum, Germany, to a high standard of precision and quality worthy of the “Made in Germany” label.

• The separators and mill liners are produced in our well

established, modern workshop and

foundry in Liezen, Austria, to ensure

the product qual- ity and consist- ency to fulfil our stringent quality control require-ments.

• The ALLMAX®-grinding media are produced at Chris-tian Pfeiffer Mezzomerico in Italy.

Production facilities

Precision and quality

manufacturing ...

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The many satisfi ed and long term cus-tomers worldwide are a testament of our superior product quality, system reli-ability and excellent cost performance of our plants and equipment. Besides the few recent projects illustrated in this page, there are many other successfully completed projects which we would be proud to present to you; please feel free to contact us for more information.

3 complete grinding stations Diameter: Ø 4,2 m, 4,4 m, 4,6 m (Cement mills) Separator: High Perfor-mance Separator QDK 29-N with cyclones, QDK 31-N with cyclones, QDK 36-N with fi lter Installed power: Total: 13300 kW Diameter: Ø 5,6 m (Petcoke mill) Separator: Separator DSL-K-325 with fi lter Installed power: Separator: 250 kW Mill: 4500 kW Diameter: Ø 5,0 m (Cement mill) Separator: High Performance Separator QDK 38-N with cyclones Installed power: Separator: 315 kW Mill: 6000 kW Diameter: Ø 5.2 m (Cement mill) Separator: High Performance Separator QDK 42-N with cyclones Installed power: 8400 kW

Satisfaction for you

and for us …

References

Sharjah Cement Factory,

Sharjah, United Arab

Emirates

Coal grinding mill,

Tepeaca, Mexico

Carpatcement,

Fieni, Romania

Gorazdze Cement,

Opole, Poland

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Christian Pfeiffer worldwide

HEADQUARTERS GERMANY Christian Pfeiffer Maschinenfabrik GmbH Tel. +49 (0) 2521/849-00 [email protected] www.christianpfeiffer.de AUSTRIA Christian Pfeiffer Maschinenfabrik GmbH Tel. +43 (0) 3612/270-0 [email protected] www.christianpfeiffer.de ITALY Christian Pfeiffer Mezzomerico SpA Tel. +39 (0321) 923010 [email protected] www.christianpfeiffer.it NORTH AMERICA American Pfeiffer Corporation Tel. +1 (610) 3566995 [email protected] www.americanpfeiffer.com SOUTH AMERICA Christian Pfeiffer Latinoamericana S.A. Tel. +591 (3) 34 81768 [email protected] www.christianpfeiffer.de CHINA Christian Pfeiffer Suzhou Co. Ltd. Tel. +86 (512) 52358378 [email protected] www.christianpfeiffer.de

= Offices/Production facilities = Agents/Representations

References

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