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(1)

MALAGA

793C OFF HIGHWAY TRUCK

Adolfo

August 1998

4. STEERING

1. Components Layout

2. Operation

(2)

CHAPTER : STEERING

4-2 Page:

1

UPPER SIGHT GAUGE

2

LOWER SIGHT GAUGE

3

VACUUM BREAKER/RELIEF VALVE/PRESSURE

RELEASE BUTTON

4

CASE DRAIN OIL FILTER

5

MAIN STEERING OIL FILTER

6

AUXILIARY POWER UNIT ADAPTER

1

2

3

5

6

4

(3)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-3

STEERING

SYSTEM

(789B

AND

793B)

NOSTEER/MAXIMUMFLOW SOLENOIDAND RELIEFVALVE RETURN MANIFOLD STEERINGDIRECTIONAL VALVE

HANDMETERINGUNIT PUMP SWITCH ACCUMULATOR SWITCH R L P T LS PISTONPUMP ACCUMULATOR CHARGING VALVE SUPPLY MANIFOLD DIRECTIONAL SPOOL AMPLIFIER SPOOL BACKPRESSURE VALVE CONBINER CHECKSPOOL PRIORITY SPOOL

(4)

CHAPTER : STEERING

4-4 Page:

1

STEERING PUMP

2

LOAD SENSING CONTROLLER

3

PUMP OUTPUT PRESSURE TAP

4

STEERING PRESSURE SWITCH

1

2

3

(5)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-5 PUMP OUTPUT LOAD SENSING PRESSURE ACTUATOR PISTON LOAD SENSING CONTROLLER SWASHPLATE PISTON FLOW COMPENSATOR

DURING CHARGING (CUT-IN)

STEERING PUMP

ACCUMULATOR CHARGING VALVE TO ACCUMULATORS FROM ACCUMULATORS CUT-OUT VALVE CUT-IN VALVE HIGH PRESSURE CUTOFF VALVE

(6)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-6

FROM PUMP TO PUMP CONTROL SIGNAL PORT CUT-OUT VALVE CUT-IN VALVE FROM ACCUMULATOR TO TANK FEEDBACK ORIFICE

ACCUMULATOR CHARGE VALVE

(7)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-7 PUMP OUTPUT LOAD SENSING PRESSURE LOAD SENSING CONTROLLER FLOW COMPENSATOR SWASHPLATE PISTON ACTUATOR PISTON

LOW PRESSURE STANDBY (CUT-OUT)

STEERING PUMP

TO ACCUMULATORS FROM ACCUMULATORS ACCUMULATOR CHARGING VALVE CUT-OUT VALVE CUT-IN VALVE HIGH PRESSURE CUTOFF VALVE

(8)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-8

FROM PUMP TO PUMP CONTROL SIGNAL PORT CUT-OUT VALVE CUT-IN VALVE FROM ACCUMULATOR TO TANK FEEDBACK ORIFICE

ACCUMULATOR CHARGE VALVE

(9)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-9

FROM PUMP TO PUMP CONTROL SIGNAL PORT CUT-OUT VALVE CUT-IN VALVE FROM ACCUMULATOR TO TANK FEEDBACK ORIFICE

ACCUMULATOR CHARGE VALVE

(10)

CHAPTER : STEERING

4-10 Page:

1

CHECK VALVE

2

SOLENOID AND RELIEF VALVE MANIFOLD

3

ACCUMULATOR CHARGING VALVE

4

STEERING DIRECTIONAL VALVE

5

STEERING SYSTEM PRESSURE TAP

1

2

3

4

(11)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-11

BACK-UP RELIEF

VALVE

BLEED DOWN

SOLENOID

TO TANK

SUPPLY FROM PUMP

AND ACCUMULATORS

(12)

CHAPTER : STEERING

4-12 Page:

1

CHECK VALVE

2

ACCUMULATOR PRESSURE SWITCH

3

BLEED DOWN SOLENOID

4

BACKUP RELIEF VALVE

5

STEERING SOS TAP

6

SUPPLEMENTAL STEERING CONNECTOR

1

2

3

4

5

6

(13)

CHAPTER : STEERING

4-13 Page:

1

SHUTDOWN CONTROL FOR ACCUMULATOR BLEED

DOWN

HOLDS SOLENOID OPEN FOR 70 SECS AFTER

SHUTDOWN

LOCATED UNDERNEATH CENTRE CONSOLE

(14)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-14

STEERING

DIRECTIONAL

VALVE

R L P T LS

BACK

PRESSURE

VALVE

RELIEF/MAKEUP

VALVE

DIRECTIONAL

SPOOL

COMBINER/CHECK

SPOOL

PRIORITY

SPOOL

TANK

PUMP

AMPLIFIER

SPOOL

NO

STEER

HAND

METERING

UNIT

STEERING

SYSTEM

(15)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-15

STEERING DIRECTIONAL VALVE

R L

P

T LS

BACK PRESSURE VALVE

RELIEF/MAKEUP VALVE

DIRECTIONAL SPOOL

COMBINER/CHECK SPOOL

PRIORITY SPOOL

TANK

PUMP

AMPLIFIER SPOOL

RIGHT TURN

HAND METERING UNIT

(16)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-16 RELIEF/MAKEUP VALVE LEFT TURN

CYLINDER BACK PRESSURE VALVE

LEFT TURN PILOT OIL

AMPLIFIER SPOOL RIGHT TURN PILOT OIL

COMBINER/CHECK SPOOL

LOAD SENSING PORT

FROM ACCUMULATOR

PRIORITY SPOOL

STEERING DIRECTIONAL VALVE

RIGHT TURN CYLINDER

RELIEF/MAKEUP VALVE

HAND METERING UNIT SUPPLY AND THERMAL BLEED

NO TURN

(17)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-17 AMPLIFIER SPOOL BACK PRESSURE VALVE

LEFT TURN PILOT OIL RIGHT TURN PILOT OIL

COMBINER/CHECK SPOOL

LOAD SENSING PORT

FROM ACCUMULATOR

HAND METERING UNIT SUPPLY AND

THERMAL BLEED

PRIORITY SPOOL

STEERING DIRECTIONAL VALVE

RIGHT TURN

RELIEF/MAKEUP VALVE LEFT TURN CYLINDER RIGHT TURN CYLINDER RELIEF/MAKEUP VALVE TO TANK

(18)

CHAPTER : STEERING

4-18 Page:

STEERING DIRECTIONAL VALVE

1

PRESSURE TAP TO MEASURE CUT IN & CUT OUT

(19)

CHAPTER : STEERING

4-19 Page:

1

HAND METERING UNIT

2

ARC CONTROL VALVE

(20)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-20 CONTROL SECTION SLEEVE SPOOL DRIVE PIN

L

R

P

T

THERMAL BLEED PASSAGES CENTERING SPRINGS METERING SECTION ROTOR STATOR

HAND METERING UNIT

(21)

CHAPTER : STEERING

793C OFF HIGHW

A

Y

TRUCK

4-21 METERING SECTION CONTROL SECTION SLEEVE SPOOL DRIVE PIN ROTOR

L

R

P

T

STATOR CENTERING SPRINGS

HAND METERING UNIT

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