D
IRECT
C
ONNECT
S
ERVICE
CONSTRUCTION:
Offered with all of our highly flexible standard welding cable products. Available in any required length, in our FIVE stocked colors – black, blue, green, red and yellow. Choose our orange Ultra-Flex welding cable for the ultimate in flexibility, reducing arm fatigue. Coiled, boxed and shrink wrap packaging available.
APPLICATION:
Designed to offer your customers ready to weld leads, grounds and stinger/whips. Saves time and labor cost, while improving the finished assembly quality.
FLEX-A-PRENE CABLE SPECIFICATIONS
Save Time, Labor and Money
• Rugged jacket
• Flexible
• Stock Colors (Blue, Green,
Red, Yellow) available
• Resists Abrasion, Cut, Tear,
Flame, Grease, Oil and Water
• Stocked genuine Lenco and
Tweco Connectors
• Cable made in the USA
GAUGE STRANDING O.D AVG. WALL WEIGHT/1,000 ft. RESISTANCE Ohms/1,000 ft.
#8 168/.010 .360 .095 75 lbs. .660 #6 259/.010 .320 .060 128 lbs. .406 #4 364/.010 .348 .060 162 lbs. .287 #2 624/.010 .420 .060 260 lbs. .167 #1 780/.010 .503 .080 328 lbs. .137 1/0 988/.010 .533 .080 400 lbs. .110 2/0 1235/.010 .586 .080 490 lbs. .086 3/0 1539/.010 .625 .080 596 lbs. .070 4/0 2014/.010 .720 .080 800 lbs. .055
For additional cable specifications, please call our factory at 1-800-233-3848. For welding applications only: do not use for 600 volt in-line applications.
SUGGESTED AMPACITY FOR WELDING CABLE
GAUGE 50´ 75´ 100´ 125´ 150´ 175´ 200´ 225´ 250´ 300´ 350´ #4 100 100 #3 150 #2 200 150 100 100 #1 250/ 300 200 150 100 1/0 350 250 200 150 100 100 2/0 400/ 450 300 250 200 150 100 100 3/0 500 350/ 400 300 250 200 150 150 100 4/0 550/ 600 450/500 350/400 300 250 200 200 150 150 100 Lead Stinger/Whip
PRE-ASSEMBLED: LEADS, GROUNDS AND STINGERS/WHIPS
JUMPER CABLES: BULK OR PRE-ASSEMBLED
BOOSTER DUPLEX JUMPER CABLE
CONSTRUCTION:
Highly flexible annealed bare copper conductor 30 gauge insulated with a TPE (thermoplastic elastomer) jacket. Operating temperatures range from -40°C to +90°C (-40°F to +194°F). Rated to 600 volts. Meets or exceeds ASTMB-172. Stocked on 250 ft. reels. Coiled, boxed and shrink wrap packaging available for custom lengths. A nylon zipper bag is available for pre-assembled sets.
APPLICATION:
Heavy duty booster cables for battery service and SB type connectors for plug in convenience.
Also available in desired lengths of welding cable (Flex-A-Prene or Ultra-Flex) for very heavy duty jobs: trucks, etc. #4/2 406/.010 930/.400 .077 400 lbs. .264 #2/2 648/.010 1.050/.475 .054 526 lbs. .166 AVG. WALL O.D MAJOR/MINOR STRANDING GAUGE
• Rugged jacket
• Very flexible
• Resists Abrasion, Cut,
Tear, Flame, Grease, Oil
and Cold temperatures
• Polarity striped (red)
• Cable made in the USA
WEIGHT/1,000 ft. RESISTANCE Ohms/1,000 ft.
BULK CABLE
FLEX-A-PRENE WELDING CABLE
CONSTRUCTION:
Highly flexible annealed 30 gauge bare copper conductor, insulated with an EPDM jacket and paper separator. Operating temperatures range from -50°C to +105°C (-58°F to +221°F). Rated to 600 volts. Meets or exceeds ASTMB-172. Stocked in black, blue, green, red and yellow jacket colors. Stocked on 250 and 500 ft. reels. Coiled, boxed and shrink wrap packaging available for 25, 50 or 100 ft. lengths. Custom lengths also available upon request.
APPLICATION:
Flex-A-Prene welding cable is designed for all welding applications where a stinger/whip, leads and grounds are used.
GAUGE STRANDING O.D AVG. WALL WEIGHT/1,000 ft. RESISTANCE Ohms/1,000 ft.
#8 168/.010 .360 .095 75 lbs. .660 #6 259/.010 .320 .060 128 lbs. .406 #4 364/.010 .348 .060 162 lbs. .287 #2 624/.010 .420 .060 260 lbs. .167 #1 780/.010 .503 .080 328 lbs. .137 1/0 988/.010 .533 .080 400 lbs. .110 2/0 1235/.010 .586 .080 490 lbs. .086 3/0 1539/.010 .625 .080 596 lbs. .070 4/0 2014/.010 .720 .080 800 lbs. .055
For additional cable specifications, please call our factory at 1-800-233-3848. For welding applications only: do not use for 600 volt in-line applications.
SUGGESTED AMPACITY FOR WELDING CABLE
GAUGE 50´ 75´ 100´ 125´ 150´ 175´ 200´ 225´ 250´ 300´ 350´ #4 100 100 #3 150 #2 200 150 100 100 #1 250/ 300 200 150 100 1/0 350 250 200 150 100 100 2/0 400/ 450 300 250 200 150 100 100 3/0 500 350/ 400 300 250 200 150 150 100 4/0 550/ 600 450/500 350/400 300 250 200 200 150 150 100
• Rugged jacket
• Flexible
• Stock Colors (Blue, Green,
Red, Yellow) available
• Sequentially marked
• Resists Abrasion, Cut, Tear,
Flame, Grease, Oil and Water
• Made in the USA
POWER CABLE
SE POWER CABLE
CONSTRUCTION:
Highly flexible annealed bare copper conductors, twisted and reinforced with paper fillers, and insulated with a TPE (thermoplastic elastomer) jacket. Operating temperatures range from -40°C to +90°C (-40°F to 194°F). Rated to 600 volts. Stocked on 250 reels. Coiled, boxed and shrink wrap packaging available for 25 or 50 ft. lengths, and small reels for 100 ft. lengths. Custom lengths also available upon request.
APPLICATION:
Heavy duty service for welding machines, tools, portable lights and other machinery motor leads.
GAUGE STRANDING O.D AMPACITY* AVG. WALL WEIGHT/1,000 ft.
10/3 105/.010 .664 25 .095 310 lbs. 10/4 105/.010 .720 20 .095 374 lbs. 8/3 133/.0112 .884 35 .125 484 lbs. 8/4 133/.0112 .975 28 .125 680 lbs. 6/3 266/.010 .975 45 .140 737 lbs. 6/4 266/.010 1.084 36 .140 899 lbs. * Per conductor, at 30°C (86°F)
• Rugged, thick jacket
• Flexible
• Resists Abrasion, Cut, Tear,
Flame (VW-1), Grease, Oil
and Water, Cold temperatures
• UL Rated
BULK CABLE
ULTRA-FLEX WELDING CABLE
CONSTRUCTION:
Highly flexible annealed 34 (.0063) and 36 (.005) gauge bare copper conductor insulated with an orange EPDM jacket and paper separator.
Operating temperatures range from -50°C to 105°C (-58°F to +221°F). Rated to 600 volts. Meets or exceeds ASTMB-172. Stocked on 250 and 500 ft. reels. Coiled, boxed and shrink wrap packaging available for 25, 50 or 100 ft. lengths. Custom lengths also available upon request.
APPLICATION:
Ultra-Flex welding cable is designed for all welding applications when extra flexibility is needed where a stinger/whip, lead and grounds are used.
GAUGE STRANDING O.D AVG. WALL WEIGHT/1,000 ft. RESISTANCE Ohms/1,000 ft.
#4 1,666/.005 .080 .080 228 lbs. .287 #2 2,695/.005 .065 .065 296 lbs. .167 #1 3,332/.005 .100 .100 404 lbs. .137 1/0 2,646/.0063 .565 .080 448 lbs. .110 2/0 3,330/.0063 .625 .080 540 lbs. .086 4/0 5,194/.0063 .790 .120 916 lbs. .055
For additional cable specifications, please call our factory at 1-800-233-3848. For welding applications only: do not use for 600 volt in-line applications.
SUGGESTED AMPACITY FOR WELDING CABLE
GAUGE 50´ 75´ 100´ 125´ 150´ 175´ 200´ 225´ 250´ 300´ 350´ #4 100 100 #3 150 #2 200 150 100 100 #1 250/ 300 200 150 100 1/0 350 250 200 150 100 100 2/0 400/ 450 300 250 200 150 100 100 3/0 500 350/ 400 300 250 200 150 150 100 4/0 550/ 600 450/500 350/400 300 250 200 200 150 150 100
