Chicago Process Solution Summit:
Liquid Analysis Made Easy
Contents
•
Memosens
• Design • Capabilities • Advantages•
Transmitters
• CM44X Series • CM44XR series•
Automated Services
• TopClean • TopCal•
EtherNet/IP
Problems of analog measurement
• Electrode features, connection and cable have impact on measured variable
• Use of high sophisticated golden contacts for signal transmission to the transmitter
• Use of cable with special high grade isolating material and of transmitters with stable ultra high impedance
• Calibration in the field is obligatory
• Moisture and corrosion are common reasons for breakdown of measuring points
Memosens Inductively-coupled digital Sensor Operation
The electrical connection between cable and sensor is inductive This inductive connection powers the sensor head with energy It allows additionally a bidirectional and sophisticated digital
data transmission between sensor head and cable coupling
inductive data transmission
Memosens Inductive Coupling:
No Metal Contacts and Resistant to Water•
No shorting of contacts is possible
•
No metal contacts to corrode
•
No loss of signal by fouling of connector
Inductive connector eliminates all the traditional problems found with electrical connectors.
Memosens - Integrated storage / Calibration transfer
Memosens electrodes store the following data:• Production data
• Order code, serial number
• Operational data
• total operating hours, number of sterilizations,
max/min pH / T, duration of temp/pH extreme exposure
• Calibration data
• Date/Time, zero point, slope
• Change in calibration data from previous calibration, transmitter serial number
FIELD CALIBRATIONS are still possible but CAN BE ELIMINATED and probe life can be verified and tracked.
Memosens Makes it More Manageable
Increased process measurement pointavailability via:
• Reduced downtime through elimination of field work
• Exchange electrodes quickly
• Sensor trouble evaluated, INDOORS!
• Spare sensors don’t just sit on the shelf aging: They can be
continuously rotated in and out of service
• Lab work can be done either on a transmitter or a Memobase Plus system
Memobase Plus
Memobase Plus: System Components
Data + energy transfer
All in one: Measure • Calibrate • Document
PC USB cable MemoLink box Memosens cable
Primary Benefits of Memobase Plus
• Save time and money
• Minimized costs: Specialized knowledge is only required for efficient calibration in the laboratory rather than in the process
• Maximized availability of the measuring point: Sensors are exchanged quickly in the field
• Work safely in the lab and avoid mistakes
• High quality calibration and adjustment of all Memosens sensors
• Identical measurement technology in process and lab minimizes variability of measured values.
• Be prepared for audits
• Complete traceability thanks to detailed documentation
• Management of Memosens sensors over the whole sensor life time
Liquiline CM44X – Field mount
• Memosens ONLY
• Covers all the devices available in Memosens
• Very user friendly menu structure
• Smart system recognizes new probes immediately
Liquiline CM44XR – DIN Rail/Cabinet mount
• Digital mulitparameter transmitter
• Capable of up to 8 sensor inputs • Small footprint
• High speed installation • Hot plug and play
• Embedded web server for remote access and alarm
• All of the features of the CM44X field mount transmitter
CM44X/R Special Features
• Dedicated web server for direct remote access • Allows for basic read and edit
• Easy to expand and alter
• Simple change for 4 to 8 inputs
• Plug and play components allow for rapid alterations in the field
• “Creature comforts” on the device
• M12 plug configuration possible for fast and easy cable changes
• EtherNet/IP for seamless integration
• Hot plug and play intelligent design with sensors
• On device easy calibration
Available Outputs and Approvals
• Available Outputs • Standard 4-20 mA • 4-20 mA HART • Foundation Fieldbus • Profibus • EtherNet/IP • Available Approvals • 3A • EHEDG • Nepsi • FM • CSA • Ex • FDA NEPSITopClean CPC30
• Very high degree of safety: In-process cleaning, no electrode removal necessary
• Automatic cleaning on detection of electrode fouling
• High availability: Long electrode life due to regular cleaning
• Low maintenance costs through automatic cleaning of electrode
TopClean CPC30
• Cleaning only design
• Made specifically for automated CleanFit holder series
• CPA 471/472/473/474/475
• Can do standing cleaning or cleaning with sterilization
• Can do either glass or TOPHIT probes
CYC300 – CPC30 Cabinet
• Housing to fully contain the CPC30 system
• Central location for all non-process pieces
TopCal CPC310
• Very high degree of safety: In-process cleaning and
calibration, no need to remove electrode
• High measuring quality: Optimum reproducibility of measurement results
• Low tolerances in calibration • High availability: Long electrode
life due to regular cleaning and calibration
• Low maintenance even with heavily soiled and aggressive
TopClean CPC30
• Cleaning as well as calibration • Made specifically for automated
CleanFit holder series
• CPA 471/472/473/474/475
• Can do standing cleaning or cleaning with sterilization
• Can do either glass or TOPHIT probes
CYC310 – CPC310 Cabinet
• Housing to fully contain the CPC310 system
• Central location for all non-process pieces
• Room for all three solutions as well as Mycom and control unit
Automatic retraction and cleaning/calibration cycle
Phase 1: Measuring position Phase 2: Retraction Phase 3: Cleaning Phase 4: Calibration The electrode can be maintained and serviced automatically tomaximize lifetime and minimize down time.
Measure Retract Clean Calibrate
The retraction during CIP is important. The ISFET sensor element will be degraded
Major Benefits with Analytical
• Simple commissioning
• Seamless integration with Rockwell Automation PlantPAx™ Process Automation System
• Easy access to real-time information
• Configuration and data checking capabilities with bidirectional information flow
