Safety and function tester series 1800

(1)

Safety and function

tester series 1800

n

HIGH VOLTAGE

n

INSULATION

n

EARTH BOND

n

LEAKAGE CURRENT

n

FUNCTION

n

CONTINUITY

ELECTRICAL SAFETY TEST DEVICES

n

SURGE TEST

n

WINDING SHORT CIRCUIT

n

PARTIAL DISCHARGE

(2)

Multitester LG 1800 / KT 1880

As the first manufacturer SPS electronic GmbH develops a device concept which is unique in the market of safety testing technique.

With 7 tests in one device the LG 1800 is versatile in industry. Whether manufacturer of household appliances, electric tools, motors or calibration laboratories … With this device you can’t go wrong as a user. The test device combines all important safety tests such as earth bond test, insulation test, AC and DC high voltage test, line leakage test, function test and continuity test according to current standards (VDE, EN, IEC, UL, etc.).

Due to the safety current limitation according to EN 50191 no further protective measures such as test hood, two-hand operation or barrier are required.

The safety tester LG 1800 impresses with its simple handling. Particularly important in the production: the DUT is only contacted once and after the start release the automatic test sequence is effected. The time-consuming replugging of the DUT is no longer required and you save time in serial production. Visual text view steps allow the operator user-friendly menu navigation through the entire test sequence. The USB interface allows a storing and standardized protocolling of all parameters and test and measurement results. The programme memory adapts dynamically to the test requirements. Via comfortable WINDOWS software a remote control with the PC is possible.

The device series is completed by the KT 1880 in which all functions are integrated in a 19" plug-in. Especially for installation in automatic test systems this “plug-in variant” has been developed.

High voltage test devices HA 1800 / HA 1880 / Earth bond test device P 1800

These test devices are also available each as pure high voltage test device or earth bond test device. The test devices are ideally suited for a quick, efficient and standardized high voltage or earth bond test and are both optimally applicable at a manual work station as well as in production for piece and serial testing.

Surgetester ST 1800

With the surgetester ST 1800 winding goods like stators, rotors and transformers can be tested for insulation faults and previous damages.

Multitester LG 1800 and KT 1880 4 – 5

High voltage tester HA 1800 and HA 1880 6 – 7

Earth bond tester P 1800 8

Examples of applications 9 – 10

Surgetester ST 1800 11

Safety tester series 1800

(3)

Concept Multitester LG 1800

Due to a new generator in the test device SPS electronic was able to considerably reduce the space and energy saving with the same functio-nality and performance. By means of the Green Power Generator the energy consumption is, compared to previous models, reduced by 50%.

DUT Safety tester

All parameters are freely programmable.

Test result

This test device combines below seven test methods according to VDE / EN standard: high voltage test AC

100 - 5500 VAC / 3 mA

high voltage test DC

100 - 6000 VDC / 4 mA

insulation test

100 - 6000 VDC / max. 10 GOhm

earth bond test

10 bis 30 AAC / 0 - 400 mOhm / 6 V and 12 V

function test

0 - 300 VAC / 0 - 16 A

continuity test

24 VDC / 0,6 A

leakage current test

0 - 270 VAC / 0 - 10 mA

automatic test process remote control PC

The LG is applicable in below branches of industry: household appliance industry, large and small appliances manufacturer of electric tools lighting industry

medical technology

office communication car component supplier calibration laboratories cable manufacturer electric motors stators rotors

measuring / control instruments and much more

Standard protocolling and storage of all test and measurement results Interfaces USB RS-232 connection digital I/O Ethernet

VDE / EN

Saving of test protocols on USB stick or via PC software on PC.

(4)

Ethernet USB RS-232 digital I/O

combined safety testers

Special features

n ergonomic table-top device, supported by

a user-friendly operation

n conforms to CE, in accordance with

EN 50191

n 7 in 1 tester

n test device combination for safety and

function test

n safety current limited, thus no further

protective measures required

n automatic test process

n internal change-over for all tests with

single connection of DUT

n calibration via Ethernet interface n 4.3" TFT display

n time basis 0.1 - 999.9 seconds n optical and audible alarm

n min./max. limiting value comparator n micro processor controlled n internal clock / calendar n 24 VDC control interface

Safety and function tester LG 1800B

Table-top device

Technical data LG 1800B safety current limited

continuity test 24 VDC / 0 - 0.6 A

earth bond test

resistance measurement 10 - 30 AAC / 0 - 400 mOhm no-load voltage 6 V and 12 V

insulation test 100 - 6000 VDC / max. 10 GOhm

high voltage test AC 100 - 5500 VAC / 3 mA

high voltage test DC 100 - 6000 VDC / 4 mA

function test 0 - 300 VAC / 0 - 16 A current consumption 2 A / 4 A / 10 A / 16 A

(5)

EN 50191

n 7 in 1 tester

n test device combination for safety and

function test

n automatic test process

n internal change-over for all tests with

single connection of DUT

n calibration via Ethernet interface n 4.3" TFT display

n min./max. limiting value comparator n micro processor controlled n internal clock / calendar n 24 VDC control interface n PC remote control interface n connection warning lamps

Accessories

n high voltage test pistols n earth bond test probe n connection box n warning lamp set n test dummy

n PC remote control software

Safety and function tester KT 1880

19'' / 5 HU rack

Technical data KT 1880B KT 1880J

continuity test 24 VDC / 0 - 0.6 A

earth bond test

insulation test 100 - 6000 VDC / max. 10 GOhm

high voltage test AC 100 - 5500 VAC / 3 mA 100 - 5500 VAC / 100 mA / 500 VA

high voltage test DC 100 - 6000 VDC / 4 mA 100 - 6000 VDC / 40 mA

function test 0 - 300 VAC / 0 - 16 A current consumption 2 A / 4 A / 10 A / 16 A

leakage current test 0 - 270 VAC / 0 - 10 mA

safety current limited yes no

(6)

n ergonomic table-top device, supported by

a user-friendly operation

EN 50191

n calibration via Ethernet interface n automatic test process n 4.3" TFT display

n time basis 0.1 - 999.9 seconds n optical and audible alarm n min./max. limiting value comparator n micro processor controlled n internal clock / calendar n 24 VDC control interface n PC remote control interface

Accessories

n high voltage test pistols n test dummy

n PC remote control software n warning lamp set

High voltage tester HA 1800

Table-top device

Technical data HA 1800B safety current limited

high voltage test AC 100 - 5500 VAC / 3 mA high voltage test DC 100 - 6000 VDC / 4 mA insulation resistance test 100 - 6000 VDC / max. 10 GOhm

Technical data HA 1800G

high voltage test AC 100 - 5500 VAC / 100 mA / 500 VA

Technical data HA 1800J

high voltage test AC 100 - 5500 VAC / 100 mA / 500 VA high voltage test DC 100 - 6000 VDC / 40 mA insulation resistance test 100 - 6000 VDC / max. 10 GOhm

(7)

EN 50191

n calibration via Ethernet interface n supported by a user-friendly operation n automatic test process

n 4.3" TFT display

n min./max. limiting value comparator n micro processor controlled n internal clock / calendar n 24 VDC control interface n PC remote control interface

Accessories

n high voltage test pistols n test dummy

n PC remote control software n warning lamp set

Technical data HA 1880B safety current limited

high voltage test AC 100 - 5500 VAC / 3 mA high voltage test DC 100 - 6000 VDC / 4 mA insulation resistance test 100 - 6000 VDC / max. 10 GOhm

Technical data HA 1880G

high voltage test AC 100 - 5500 VAC / 100 mA / 500 VA

Technical data HA 1880J

high voltage test AC 100 - 5500 VAC / 100 mA / 500 VA high voltage test DC 100 - 6000 VDC / 40 mA insulation resistance test 100 - 6000 VDC / max. 10 GOhm

High voltage tester HA 1880

19'' / 5 HU rack

single devices

(8)

single devices

Earth bond tester P 1800D

Table-top device

EN 50191

n test device for safety test n calibration via Ethernet interface n automatic test process n 4.3" TFT display

n min./max. limiting value comparator n micro processor controlled n internal clock / calendar n 24 VDC control interface n PC remote control interface

Accessories

n earth bond test probe n test dummy

n PC remote control software n set-up handle

Technical data P 1800D

earth bond test

(9)

Safety test via earth bond test probe and / or high voltage test pistols

LG 1800

Safety test via earth bond test probe and connection box

LG 1800

High voltage test via test pistols

HA 1800

Series 1800 - application examples

(10)

Safety test via earth bond test probe and connection box

KT 1880

Safety test via earth bond test probe and / or high voltage test pistols

KT 1880

High voltage test via test pistols

HA 1880

Series 1800 - application examples

(11)

Surgetester ST 1800B

Winding short circuit test with winding materials

single devices

Technical data ST 1800B

Test voltage 200 V - 5000 V in 100 V steps Output power max. 0.25 J

Inductance of DUT 10 µH and more Sampling rate 100 MHz (10 ns) / 8 Bit Memory depth 5000 Byte

Input resistance 10 MΩ

Screen size 5.6 inch, colour LCD (320 x 234)

Evaluation error surface, differential error surface, corona quantity comparison, corona frequency comparison

DUT storage 360

Display PASS / FAIL, acoustic signal Power supply 115 V / 230 VAC / 50/60 Hz Dimensions 31 cm x 15 cm x 18 cm Weight 5.4 kg

Temperature range 25°C - 40°C

The surge voltage test is the only possibility to detect winding short circuits and insulation faults within a winding even before the fault affects the electrical specifications of the DUT. There is no other test method which detects whether the DUT has a pre-existing defect and a failure is the result. By the rapid connection of a charged capacitor to the coil under test the stored energy of the capacitor discharges into the inductor. This results in a sinus-like, damped oscillation. The frequency and the amplitude are typical for the DUT.

n With a programmable test voltage of

200 - 5000 VDC a surge voltage pulse is generated which does not damage the DUT due to its low power.

n Partial discharges (corona) are shown very

clearly by the high sampling rate of 100 MHz. Thereby the quality of the insulation can be determined qualitatively.

n The ST 1800B allows the testing of

inductances from approximately 10μH. All coils having a greater inductance can be tested with this device.

n Automatic evaluation of:

- error surface

- differential error surface - corona quantity comparison - corona frequency comparison

n The ST 1800B evaluates on the basis of

the established criteria and shows the user a PASS / FAIL result. Thus the application of the device is also possible in production areas with trained test personnel. The surgetester ST 1800B has a memory for 360 DUTs.

The device can be operated via an RS-232 interface in connection with a PC. Thus an application within auto-matic test systems and production lines is possible. The device has an unbeatable price / performance ratio.

Standard accessories

n High voltage test power line n Power supply connection cable n USB cable

n RS-232 cable

Series 1800 - application examples

(12)

Software for remote control DAT 1800

PC software

Remote control software DAT 1800

n for device series 1800 n operating system WINDOWS n user-friendly programming n storing of test results n network adaptable

n password-protected user hierarchy n upgradeable software concept n many useful features, e.g.

- barcode scanner · model · device · serial number · comment - remote control via: · Ethernet · USB · RS-232

Programme creation

n user-friendly creation of complex test processes

via mouse and keyboard

n clearly arranged presentation of programmed

test methods, as e.g.: continuity test, earth bond test, high voltage test, etc.

n storage of any number of programmes on hard

disk or in the network (XML, ACCESS)

n your own creation of test processes within all

programmes

n password protection

Test parameters

n complete and easy setting of test parameters

for single test methods – in case of high voltage test e.g. TEST TIME, RAMP TIME, TEST VOLTAGE, RELEASE CURRENT, etc.

n via programme branches the next test process

can be controlled – depending on result of test step

n text and screen displayed steps to guide the

(13)

Software for remote control DAT 1800

PC software

Testing

n The module »TESTING« displays the sequence

of the current test programme. For each current test step the results are displayed and the progress of the already performed test steps are displayed in chronological order.

n A step by step hand-operation makes it easy

to detect errors in case of complex tests.

n large PASS / FAIL display

Results

n In order to allow complete documentation

of the tests, the test results together with the measured values are stored in an ASCII file. Further processing in external programmes is therefore easily possible. Upon request an ACCESS data file can be stored. The test results can, of course, also be printed.

n statistics function n text search

(14)

Accessories

series 1800

High voltage test pistols SP 02 and SP 03

n conforms to CE, in accordance with EN

50191

n operating voltage max. 10 kVDC / 8 kVAC n test voltage 25 kVDC

n housing made of unbreakable plastic n connection via highly flexible safety cable n wear-proof tungsten test prod

n teflon guard ring against wear n high voltage proof connection plug

Types

SP 02 test pistol with a 2 meter length of connecting cable and plug

SP 02-5 test pistol with a 5 meter length of connecting cable and plug

SP 03 test pistol with a 2 m length of connecting cable, plug and integrated start switch

SP 03-5 test pistol with a 5 m length of connecting cable, plug and integrated start switch

Earth bond test probe

One of the most important of all the safety testing operations is the earth bond test. These tests are often performed by hand. In such cases the earth bond test probe is the link between the operator, tester and DUT. The probe will contact the DUT safely and protect the operator.

(15)

Accessories

series 1800

Test dummy

Only by checking the test device daily with a “PASS/ERROR” simulation with the dummy the user can be sure that the products function properly as to safety technique and especially the safety of your products is guaranteed for the end customer.

Types

D2012 For all standard devices and test systems suitable. Simulation of protective wire test, insulation test, high voltage test and leakage current test.

D2000 For high voltage testers with HV pistols. Simulation of high voltage test.

Connection boxes

Many possibilities are available to connect the DUT to the test device by means of the connection boxes and control panels. The DUT connection can be carried out via various sockets according to the national standard or line terminals.

Types

A3 / 3800-b connection box (HA 1800B and KT 1880B, safety current limited)

A3 / 3800-e connection and control panel with 2-hand operation (conforms to CE, in accordance with EN 50191 with approved safety relay)

A8 / 3800-b connection box with one power socket

(16)

Accessories

series 1800

Warning lamp set

The warning lamp set WL 23 signals at a high voltage test, that the test equipment like high voltage pistols are under voltage or not.

n red = DUT under voltage – danger n green = DUT not under voltage – no

danger

n according to EN 50191

Standard test cage

Special features:

n conforms to CE, in accordance with EN

50191

n enclosure made of grey PVC n swivel acrylic glass lid with damping

cylinder

n safety limit switch, automatic contact

break

Types

WL 23 warning lamp set with connection cable length 1,5 m

WL 25 warning lamp set with LED, connection cable length 1,5 m

(17)

Accessories

general

High voltage plug and socket connections

n industrial use n multi-pole

n max. 10.000 VAC / 30 AAC

Universal power socket PP20

n suited for devices of protection class II n test voltage:

max. 5500 VAC max. 6000 VDC

n functional current max. 16 AAC n availabe national standards:

Australia, Brazil, China, Denmark, Germany, Great Britain, Italy, Netherlands, New Zealand, Austria, Poland, Portugal, Sweden, Switzerland, Spain, Hungary, Turkey, USA

Relays RL 42 and RL 21

n mono stable DC relay

n breaking capacity 5000 VA max.

(Ohmic / resistive load)

n disconnection / isolation voltage 5000 VAC max. n operating current 10 AAC max.

n constant current 30 AAC max. n switching frequency max. 3 / sec n mechanical switching cycles 5*106 max n basic body made of plastic

Type HV Relay RL 21 HV Relay RL 42 HV Relay RL 42-h

contact equipped with 1 change-over contact 2 change-over contacts 2 change-over contacts

exciting coil 24 VDC / 0,25 A 24 VDC / 0,25 A 24 VDC / 0,25 A

cut-off voltage 5000 VAC 5000 VAC 10000 VAC

continuous current 30 AAC 30 AAC 30 AAC

connection faston faston free cable ends Type Model No. of poles

ST51 plug, for industrial use 5

BU51 socket, for industrial use 5

BU71 socket, for industrial use 7

(18)

SAFETY

MEETS

COMPETENCE

Training – Always one step ahead!

We offer training courses which are based on the questions, needs and test requirements of our customers. Get to know close to practice and application-oriented your safety test device as well as the most important test standards. Our qualified technicians are experienced specialists and know the requirements from practical experience.

All relevant test steps are demonstrated by means of the example of your DUT and you receive useful tips how test device and software function together optimally. After the training course you will be able to use all of the device features effectively and perform the necessary safety tests economically for your company. know how safety tester efficient use device features optimize test time lower costs for production Advantages Trainings:

Trainings

(19)

We about us

www.spselectronic.com

SPS electronic GmbH

SPS electronic GmbH was founded at Schwäbisch Hall in 1980. Together with partners in several European countries test technique in the field of electrical safety is developed, manufactured and sold worldwide. The product range of SPS electronic GmbH mainly covers three areas which are all directly related to the safety technical testing of electro-technical products:

n safety and function test devices n customer-specific test systems

n comprehensive service (calibration and repair service)

A branch in Northern Germany and an extensive dealer network in Germany as well as independent trading companies throughout the world ensure a customer-oriented service. In order to achieve a quality optimi-zation in all company areas the SPS electronic GmbH has been certified by DEKRA according to standard ISO 9001 for many years.

Service SPS electronic GmbH – We are there for you ...

We place great importance on being there for our customers. That is why you as a customer of SPS electronic GmbH benefit not only from innovative and high quality products but also from comprehen-sive services.

For this purpose highly qualified technicians are available for comprehensive consultation around the electrical test technique. A calibration and service centre, as well as our international partners, guarantee worldwide a good and quick service of the test devices.

Included in the services of SPS electronic GmbH are:

n on-site service

n calibration and repair service, also for OEM / external devices n calibrations according to ISO 9001

n shipment of spare parts n remote diagnosis via the Internet n hotline, trainings

n loan device service n maintenance agreement

n shopping round-the-clock in our online shop

For SPS electronic GmbH it goes without saying to not only calibrate our own devices but also test devices and systems of external manufacture.

For any questions or requests in regard to service please contact our service centre.

Headquarters / central office

SPS electronic GmbH Blätteräcker 18 74523 Schwäbisch Hall Phone: +49 7907/878–0 Fax: +49 7907/878–99 [email protected] Service centre SPS electronic GmbH Boschstraße 15 49767 Twist Phone: +49 5936/91815–70 Fax: +49 5936/91815–99 [email protected]

(20)

SAFETY

MEETS

COMPETENCE

SPS electronic GmbH

Blätteräcker 18

74523 Schwäbisch Hall | Germany Phone: +49 7907/878 – 0 Fax: +49 7907/878 – 99 [email protected]

Safety and function tester series 1800