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I.  Introduction  

Data  centers  require  tightly  controlled  temperature  and  humidity  levels  to  be  cost  effective  and  energy  efficient.   Site  dynamics  change  after  the  initial  CFD  assessment  and  the  limited  number  of  sensors  within  server  racks  make   it  difficult  to  determine  the  true  air  profile  of  a  facility.  In  order  to  track  temperature  and  humidity  variations,  or   detect  heat  leaks  and  cold  air  loss,  facility  managers  resort  to  additional  wired  or  wireless  sensors,  or  centralized   data  collection  systems.  These  sensors  do  not  yield  true  air  temperature  and  humidity  as  they  are  physically   mounted  inside  the  equipment  away  from  the  free  air  in  the  white  space.  Furthermore,  they  require  additional   manpower  for  operation  and  yield  volumes  of  data  to  analyze,  complicating  the  daily  workings  of  a  busy  facility   manager.  

 

AUDIT-­‐BUDDY™  is  a  stand-­‐alone  temperature  and  humidity  monitor   that  measures  true  air  quality  in  data  centers.  Consisting  of  three  TH1   modules  and  an  adjustable  carbon  fiber  rod,  AUDIT-­‐BUDDY™  

measures  temperature  and  humidity  values  to  provide  a  quick  and   accurate  air  profile  of  a  facility.  With  AUDIT-­‐BUDDY™  users  get  data  to   act  on,  not  volumes  of  data  to  sift  through.    

 

Designed  with  the  user  in  mind,  AUDIT-­‐BUDDY™  allows  users  to   define  temperature  and  humidity  thresholds  or  choose  from  pre-­‐ defined  ASHRAE  TC9.9  2004,  2008  or  2011  limits.  The  custom  

designed  adjustable  carbon  fiber  rod  allows  simultaneous  thermal  air   monitoring  at  different  heights  –  up  to  48U,  so  that  facility  managers   can  measure  airflow  at  three  different  heights  in  multiple  locations   within  the  facility.  The  weighted  base  allows  AUDIT-­‐BUDDY™  to  be   placed  as  close  as  1  inch  away  from  the  server  rack,  allowing  the   patent  pending  fan  design  to  draw  in  air  and  measure  true  air  quality.   Powered  by  3  AA  alkaline  batteries,  AUDIT-­‐BUDDY™  can  be  installed   in  minutes  and  requires  little  back-­‐end  management.  It  can  be  used   on  demand,  and  stored  when  not  needed.  

II.  The  Need  for  Efficient  Monitoring  at  Server  Racks  

As  data  centers  age,  site  dynamics  change.  The  initial  CFD  analysis  is  rarely  valid  after  a  couple  of  months  in  an   active  data  center  due  to  virtualization  and  redeployment,  and  refresh  of  servers.  Ideally,  each  server  would  be   equipped  with  sensors  with  an  intelligent  back  office  system  to  signal  whenever  there  were  changes  in  the   environment.  Unfortunately,  such  systems  are  extremely  costly  and  hard  to  justify  on  a  ROI  basis.  Most  data   center  managers  are  forced  to  compromise—sometimes  installing  sensors  every  third  rack  at  different  heights  in   order  to  get  a  “sense”  of  the  environment  and  extrapolating  data  from  those  reading  to  discern  if  the  center  is  in   control.    Another  possible  solution  is  to  deploy  wireless  sensors.  This  assumes  the  mission-­‐critical  facility  would   permit  deployment  of  unplanned  RF  devices  in  the  white  space.  In  an  already  crowded  infrastructure,  the  logistical  

issue  of  keeping  track  of  the  sensors,  and  moving  them  as  needed  adds  to  the  complexity  of  the  task.      

Figure  1:  AUDIT-­‐BUDDY™  in  a  Cold  Aisle  

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©  Purkay  Laboratories  Public  Information     WP031301-­‐1              Page  2    

The  key  strength  of  AUDIT-­‐BUDDY™  is  its  inherent  simplicity  and  portability.  The  adjustable  carbon  fiber  rod  allows   the  TH1  modules  to  be  positioned  at  different  heights  (48U/84”)  one  inch  away  from  the  server  thanks  to  the   weighted  base.  The  TH1  Module  has  a  unique  fan  design  that  draws  in  external  air,  rapidly  measuring  outside  air   quality.  The  unit  does  not  need  to  reach  the  thermal  ambient  of  the  outside  air,  an  innovative  feature  given  the   airflow  of  the  data  centers.    

 

AUDIT-­‐BUDDY™  weighs  5.5  pounds,  and  can  be  deployed  within  minutes  anywhere  in  the  facility,  and  easily  stored   when  not  needed.  Rather  than  create  an  overhead  by  having  an  RF  connection  (WIFI/Bluetooth)  the  system  is   designed  to  provide  the  data  in  the  ubiquitous  flash  drive,  allowing  the  facility  manager  to  process  data  off-­‐line.  

III.  QuickScan  to  the  Rescue  

AUDIT-­‐BUDDY™  has  two  sampling  modes-­‐  QuickScan  and  LongScan-­‐  that  facility  managers  can  choose  to  best  suit   their  facility  needs.  The  QuickScan  mode  is  a  reliable  way  to  gather  air  profile  information  of  multiple  locations   rapidly.  In  this  mode,  AUDIT-­‐BUDDY™  collects  6  temperature  and  humidity  measurements  per  minute  in  one   location.  Facility  managers  can  capture  temperature  and  humidity  information  for  up  to  32  locations  before   transferring  data  to  a  USB  flash  drive  for  analysis.  Assuming  there  are  32  stacks  in  a  given  aisle,  AUDIT-­‐BUDDY™   can  be  programmed  to  provide  data  for  96  locations,  at  the  base,  middle  and  top  of  every  rack,  or  wherever  the   facility  manager  chooses.  The  TH1  Modules  can  be  programmed  with  different  names  for  each  location  so  data  is   organized  and  easily  to  understand.  If  pre-­‐configured,  the  TH1  Module  will  prompt  users  to  move  to  the  next   location  by  name,  minimizing  chances  for  mix-­‐up.      

Sample  Case  Study:  When  do  you  use  AUDIT-­‐BUDDY™?  

Facility  Manager  Mark  Oversham  suspects  there  is  a  hot  spot  in  a  particular  aisle,  but  doesn’t  have  enough  data  to   support  his  suspicion.  The  sensors  on  rack  1  and  5  indicate  that  the  temperature  and  humidity  levels  are  under  control.   Mark  has  been  under  pressure  from  the  CFO  to  reduce  his  Operational  Expense,  and  his  discretionary  budget  is  limited.   He  has  considered  the  following  options:  

• install  wireless  sensors,  which  while  cheap  require  extra  manpower  to    monitor  the  data  

• install  a  DCIM  system,  which  is  expensive  and  hard  to  justify  on  a  limited  budget,  especially  with  no  confirmation   there  is  a  problem  

• commission  another  thermal  site  survey,  which  is  prohibitively  expensive    

Mark  needs  a  simple  and  inexpensive  solution  to  help  determine  if  his  facility  is  under  control.  Mark  decides  to  try   AUDIT-­‐BUDDY™  to  survey  the  aisle  with  the  suspected  hot  spot.  He  sets  it  to  QuickScan  mode  and  takes  one-­‐minute   samples  in  front  of  the  seven  servers  in  aisle  1.  He  finds  that  at  Rack  1:  73.7°F;  Rack  2:  74.1°F;    Rack  3:  75.6°F;  Rack  4:   72.4°F;  Rack  5:  71.8°F.  

In  less  than  15  minutes,  Mark  was  able  to  identify  the  hotspot,  collect  data  to  show  to  his  CFO,  and  justify  his  purchase.   of  a  containment  system.    

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Once  locations  have  been  sampled,  data  is  made  available  in  a   .CSV  format  to  effectively  present  a  temperature  profile  graph   for  the  entire  aisle.  Since  each  sample  takes  a  minute  (1  sample   every  10  seconds  or  6  measurements  per  1  minute),  facility   managers  are  equipped  with  comprehensive  information,  not   just  spot  samples.  If  32  locations  were  sampled,  users  can   potentially  have  data  for  one  cold  aisle  of  32  stacks  in  96  

minutes.  Of  course,  users  would  be  able  to  shrink  the  amount  of   time  required  if  they  used  multiple  TH1  Modules.    

QuickScan  data  is  particularly  helpful  for  facility  managers  who  

need  the  information  right  away.  It  can  help  rapidly  identify   potential  red  flags  such  as:    

• Hot  spots;   • Cooling  leaks;  

• Unexpected  temperature  fluctuations;   • Unexpected  humidity  conditions.    

For  the  facility  manager  who  wants  to  ensure  that  his  or  her   facility  is  under  control  on  a  continuous  basis,  this  process  can   be  repeated  throughout  the  facility  on  a  schedule  convenient   for  them.  The  data  collected  can  be  compared  from  the   previous  set  to  find  out  what  has  changed.  This  will  be   particularly  helpful  for  facility  managers  looking  for  

opportunities  to  improve  the  PUE  further  and  reduce  the  OpEx   cost.  

In  summary,  the  QuickScan  feature  offers  an  efficient  way  for   the  facility  manager  to  benchmark  the  data  center  air  quality   variations  in  the  air  outside  the  server  rack.  The  low  current   consumption  feature  of  the  TH1  module  makes  it  ready  to   operate  instantly  from  storage.  No  battery  change  is  required.  

IV.  The  benefits  of  LongScan  

The  AUDIT-­‐BUDDY™  LongScan  mode  gathers  in-­‐depth  

information  about  airflow  trends  in  one  location.  Modern  data   centers  are  not  static  entities.  Depending  on  the  server  load,   virtualization  and  server  scale  back,  the  air  profile  changes   significantly  over  the  course  of  one  day.    The  LongScan  feature   in  AUDIT-­‐BUDDY™  has  been  designed  to  collect  the  

temperature  and/or  humidity  information  of  one  location,  

Creating  a  Thermal  Map  using  AUDIT-­‐BUDDY™  

 

Step  1:  Move  AUDIT-­‐BUDDY™  from  one  server  front  

to  the  next.  Collect  data  in  each  location  for  1   minute.      

 

QuickScan  Data:  Six  Samples  T  &  RH  for  each  

location  

   

Step  2:  Average  QuickScan  data  temperature  data.  

Match  sample  location  to  Aisle  position.  Generate   Contour  Map.    

 

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©  Purkay  Laboratories  Public  Information     WP031301-­‐1              Page  4   selectable  from  once  every  minute  up  to  one  hour,  and  collect  

data  for  one  hour  to  seven  days.    

Once  the  collection  process  has  started,  the  facility  manager  or   site  manager  can  walk  away  and  let  AUDIT-­‐BUDDY™  collect  the   data.  No  further  attention  is  required.  The  collected  data  can  be   transferred  to  a  USB  drive  to  be  converted  to  a  .CSV  file  for  further   processing.  

The  LongScan  mode  permits  the  facility  manager  to  collect  true  air   quality  measurement  anywhere  in  the  facility.  While  conventional   loggers  would  require  a  place  to  be  mounted,  AUDIT-­‐BUDDY  ™   allows  users  to  conduct  the  LongScan  in  front  of  the  server,  near   the  CRAC  units,  in  the  battery  room,  in  the  Switchgear  Room,  Cold   Aisle,  Hot  Aisle,  or  any  other  containment  area  –  without  any  set-­‐ up.    

V.  Alarms  and  Cautions  in  LongScan  Mode  

The  TH1  module  also  allows  the  facility  manager  to  set  a  Control   Band  percentage.  With  the  combination  of  the  Upper  and  Lower   Limits  and  the  Band  Percentage,  the  TH1  module  allows  the  user   to  define  4  caution  levels  and  4  alarm  levels  for  each  of  

Temperature  High,  Temperature  Low,  Humidity  High  and  Humidity   Low  parameters.  

Once  data  collection  has  begun,  three  high  visibility  LED  indicators   on  top  of  the  module  indicate  the  status  of  the  air  quality.  As  long   as  the  air  quality  remains  in  the  normal  zone,  the  Green  LED  will   flash  every  10  seconds.  Should  any  parameter  enter  the  caution   zone,  the  Yellow  LED  will  begin  to  flash  instead.  Even  if  the  air   quality  becomes  normal  again,  the  Yellow  LED  will  continue  to   flash.    Should  the  air  quality  for  any  parameter  enter  the  Alarm   zone,  the  Red  LED  will  begin  flashing.  Even  if  the  air  quality  returns   to  normal  or  go  back  to  the  caution  zone,  the  Red  LED  will  

continue  to  flash.  

In  the  LongScan  mode,  the  facility  manager  can  set  the  unit  up  for   long-­‐term  collection,  and  periodically  monitor  the  unit  to  check   the  collection  status.  The  LEDs  are  designed  for  long  viewing   capability,  and  can  be  seen  from  up  to  20  feet  away.  The  facility   manager  just  needs  to  look  for  the  color  of  the  LED  to  decide  on   the  course  of  action.  There  is  no  need  to  inspect  the  unit  up  close  

Using  AUDIT-­‐BUDDY™  LongScan  Mode  to  track   trends  

Step  1:  Position  AUDIT-­‐BUDDY™  in  front  of  one  

server.  Collect  data  for  1hr  to  7  days.    

   

Sample  LongScan  Data:  [Sample  No.  Date  &  Time,   Temperature  and  Humidity]  

   

Step  2:  Import  data  to  excel,  using  the  AUDIT-­‐MATE  

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or  push  any  buttons  to  determine  the  air  quality.    

The  facility  manager  can  also  abort  the  data  collection  process  any  time  if  he  or  she  so  wishes  to.  The  TH1  module   will  display  the  individual  parameter  and  the  extreme  value  encountered,  the  time  when  it  occurred  as  well  as  the   Alarm/Caution/Normal  status  using  a  “R,”  “Y,”  or  “G”  indication  via  the  LCD  display.  The  TH1  module  is  also   designed  to  accommodate  the  facility  manager  who  wants  the  information  immediately  on  the  server  floor  and   does  not  want  to  wait  to  examine  in-­‐depth  information  using  .CSV  data.  

VI.  Conclusion  

AUDIT-­‐BUDDY™  is  a  simple  and  portable  method  to  determine  the  true  air  profile.  An  innovative  and  inexpensive   tool,  AUDIT-­‐BUDDY™  is  a  stand-­‐alone  device,  which  leaves  no  additional  footprint  in  the  facility  and  provides  the   facility  manager  with  detailed  information  needed  to  improve  the  overall  efficiency  of  the  data  center  quickly  and   reliably.  

AUDIT-­‐BUDDY™  is  designed  for  temporary  monitoring  and  removal  when  data  collection  is  complete.  It  gives  the   data  center  manager  information  to  know  if  his  or  her  facility  is  out  of  control.  Use  AUDIT-­‐BUDDY™  to  determine   how  close  to  the  alarm  zone  the  inlet  air  temperature  is  without  adding  sensors,  monitoring  devices  or  additional   monitoring  overhead.  Use  AUDIT-­‐BUDDY™  when  needed,  and  store  it  until  the  next  time  you  want  to  use  it.    

VII.  About  Purkay  Labs  

Founded  in  2012,  Purkay  Labs  specializes  in  temperature  and  humidity  monitoring  devices.  Our  first  product,   AUDIT-­‐BUDDY™  is  an  inexpensive  temperature  and  humidity  monitor  that  provides  a  quick  and  accurate  air  profile   of  your  facility.  AUDIT-­‐BUDDY™  is  designed  with  the  simplicity  and  portability  in  mind.  We  proudly  provide  

personalized  and  knowledgeable  customer  service  for  our  products.    

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