The Quest for Excellence
With the brilliance of the ever-illuminating Sun as our
inspiration, we have created the
, an offering
which promises insights that will illuminate and open up the
world of metals!!
P.D. Pant (Managing Director)
Metal Power was founded in 1987 with the aim of bringing to the market high-end technology products in the fields of Analytical Equipment & Systems and Metallurgical Instruments. In the years since, we have developed a wide and ever-expanding range of sophisticated Analytical and Metallurgical products. Today the Company boasts over 25 years of experience serving the needs of the ferrous and non-ferrous metals industries and is well-recognized in the global market with a rapidly expanding footprint that already spans more than 30 countries globally. With more than two decades of experience in the field of CCD-based Optical Emission Spectrometers, we are unrivalled in our expertise and offer a wide product range to cater to a diverse set of customer needs. The common denominator across our range remains our commitment to delivering the highest quality of analyses while also offering the lowest cost per analysis over the product's lifecycle.
Surya is the latest and most sophisticated in our expanding range of spectrometers, a result of our meticulous and sustained R&D efforts. The instrument uses time-resolved spectroscopy and breakthrough optics and applications design to deliver a range of features such as sol-insol analysis, analysis of pure metals for low level trace elements and low level analysis of Oxygen, Nitrogen and Hydrogen.
Its multi-CCD optics design selects the optimal lines from 120-800 nm and delivers industry-leading performance including trace analysis to detect the lowest of concentrations. With an analytical capability across 40+ elements and more than 11 bases, Surya delivers performance that meets the most stringent of analytical requirements across metals industries.
Apart from routine applications for analysis of metals and their alloys, we also offer specialized applications including high purity metals, as-cast cast iron, analysis of thin foils, special tool steel, wires, rings, coins, pig iron and several more. We also develop custom applications on
1 demand to meet specific customer requirements .
Surya Spectrometer
Excellence is an art won by training and habituation.
We do not act rightly because we have virtue or
excellence, but we rather have those because we
have acted rightly. We are what we repeatedly do.
Excellence, then, is not an act but a habit.
– Aristotle
Research led Innovation
PRODUCT FEATURES
! Unmatched analytical performance and reliability with excellent long-term stability Sol-Insol analysis
Time-resolved spectroscopy (TRS)
Accurate and precise analysis including grade determination Auto-identification of grade and matrix
Analysis of low levels of Carbon, Nitrogen and Oxygen
Grade Identification library for quick identification and confirmation of grades Wide 120 – 800 nm wavelength range covering all elements
Wired/wireless Remote transmission and display provision of analysed results
Advanced safety features, including sample detection, beeper alerts, emergency stop and mains tripper
High-resolution Multi-CCD optics for optimal spectral line separation Easy to use with full PC control
Vacuum-free optics enabling fast stabilization Low Total Cost of Ownership
! ! ! ! ! ! ! ! ! ! ! ! !
Ultimate in Sensitivity
Designed to meet the highest standards of performance,
reliability and repeatability, Surya, with its innovative Triple
Optics system and extended wavelength range, assures
precise identification and trace as well as critical elements
such as low and high levels of N in steel and P in aluminum.
KEY DESIGN FEATURES
! Laptop / PC based control
! Ethernet connectivity
! Open pneumatic Sample Stand to conveniently accommodate samples of a wide range of sizes and shapes
! Ergonomically designed cabinet to house Samples, Standards, PC, Printer and Keyboard.
Operating and Analytical Software
Designed to operate with a single-click, The Analyst sets the
industry benchmark for ease-of-use, speed of analysis as well
as range of functionality. Operating on the latest Windows®
platform, even an untrained operator can easily operate and
produce stable and reliable results.
ANALYST SOFTWARE HIGHLIGHTS
! Extensive calibration program
Auto-standardization
Auto Stab (Horizontal Shift Correction) SuperCal (IR Vs CR)
MetSort (pass/fail tests)
Grade Library and Auto Grade Identification Grade Analysis and Grade Standardization (Additive and Multiplicative)
Auto Base and Auto Matrix Identification CRM Report displays CRM Certified
Concentration on Analyst's Main Window® and in Report View
Health Report of Spectrometer Super Argon Saver mode Customized Report Templates Auto Diagnostics
And many more...
! ! ! ! ! ! ! ! ! ! ! ! !
– The Analyst
Single Vendor Solution
Apart from Spectrometers, Metal Power also manufactures a
wide range of allied products like Grinders, Long-Life
Sampling Moulds, Sample Adaptors, Certified Reference
Materials (CRMs) and Setting-Up Samples (SUS) for
Atomic/Optical Emission Spectrometers.
Sample Surface Preparation Machines
Compact, non-polluting, low noise and handy machines for surface preparation of ferrous and non-ferrous metal samples. These machines have an auto grit-collection system and can grind sparking electrodes concentrically and with the desired cone angle.
Certified Reference Materials (CRMs)
Metal Power assures the highest quality across various grades of Ferrous and non-Ferrous Alloy Standards in solid form. Metal Samples are manufactured
using advanced techniques for achieving homogeneity. Our range includes CRMs that are typically considered difficult to make, such as Cast Iron, S.G. Iron and Aluminium Standards.
We follow ILAP (Inter-Laboratory Accreditation Programme), have systems in place as per ISO-17025 for testing and follow ISO guidelines 30-35 in the manufacturing of CRMs. Each CRM is accompanied by a Test Certificate giving Certified Elemental Values, Standard Deviations and Uncertainty. ILAP Values are provided too.
Remote Transmission and Display Station
In Large Foundries and Steel Plants, the Melting Platform and the Laboratory are quite often removed from each other in terms of distance. These distances could be as much as a few hundred metres. In such a case, the Melters either need a remote
display to mirror the Laboratory's results or need to wait for results to be communicated before they can decide how much of alloying elements to add/reduce. The RTDS enables the immediate display of all required elements at the Melting Platform.
Wire Adaptors
Metal Power Wire Adaptors are designed, to analyze wires and wire rods from 2.2mm to 13mm in diameter.
Sample Preparation Mould
A range of sample preparation moulds are available for sampling from the furnace/ladle. The choice of mould depends on the molten metal to be sampled.
Technical Specifications:
!Multi Optics System Auto recognition of bad burns
! Paschen-Runge Mounting ! Auto-logging of Burn-cycle parameters ! Multi-optics with 9 – 15 CCD ! Auto-base & auto-matrix detection ! Wavelength range: 120-800 nm ! Time Resolved Spectroscopy ! Rowland Circle up to 500 mm focal length ! Sol-Insol Analysis
! Resolution: 6 – 9 pm (1 pm = 10-9mm) ! And many more... ! Auto Temperature Stabilization
! Argon-purged deep uv-optics Safety Features
! Argon-flushed light path ! Auto-indication of “no sample on spark stand” ! High-resolution Holographic Gratings up to 3,600 gr/mm ! Emergency Stop Button
! Gratings made of very high stability Zerodur ! MCB, RCCB tripping depending on leakage current and
high current load condition
! Equipped with safety devices and circuits
Sample Stand
! Open Stand with quick spring/pneumatic clamping system
for high sample throughput Computer System Requirements
! Analysis of samples with various kinds of geometries ! ! Optimized Argon flow
! Argon Saver for optimized Argon consumption
Electrical Requirements
! Very minimal maintenance for high uptime
! ! Thermal dissipation with air or water cooling (optional)
! ! Optimum plasma viewing for light collection
! !
Enclosure
! Attractive and ergonomic design
Dimensions & Weight
! Built-in dust protection with high capacity cooling fans
! Surya Spectrometer (L x W x H)
Excitation Source
! Wt.: 340 Kg. !
!
Accessories and Options
!
! Wire Analysis Adapters !
! Small Sample Analysis Kit !
! 2in1-G Spectrometer Sample Surface Polishing Machine !
(Ferrous)
! 3in1 Spectrometer Sample Surface Polishing Machine
Read-Out System
(Ferrous & Non-Ferrous)
! Parallel CCD Operation
! Remote Transmission and Display System (RTDS) – ! Parallel 16-bit ADC @ 1 MHz for each channel Wired/Wireless up to 500m
! Auto-diagnostics for System and operation ! Certified Reference Materials (CRMs)
! Two-Stage Metal Diaphragm Argon Regulator
Software ! Analytical results processing software options
! “Analyst” Software Suite with user-friendly features
TM
! Windows compatible application software Environment Conditions: ! Maintenance Scheduling Feature ! Room temperature: 15 – 35°C (59 – 95°F)
! Maintenance Alert Feature ! Relative Humidity: <80 % non-condensing
! Argon Quality Check Feature ! Atmosphere: free of corrosive vapors and high dust ! Auto-indication of “no sample on spark stand” pollution
! Grade Library, Grade Identification, Grade Analysis and
Grade Standardization features (Optional)
Laptop / Desktop Computer with Windows™ OS (7 and above)
230 V AC +/- 10%, 50/60 Hz 400 VA (Spark mode) 115 VA (Standby mode) Main Fuse: 10A slow blow
750 mm x 1150 mm x 1420 mm Digital Pulsed Current Controlled Source
High Speed 40 MHZ Micro-controller Sampling rate: 400 in 120 μs; 300 in 160 μs Energy resolution: 1 mW (1 milli-watt)
Max. spark duration: 480 μs@100Hz; 120 μs@400Hz Max. spark power: 120 W
Head Office: METAL POWER ANALYTICAL (I) PVT LTD
B/48, Raj Industrial Complex, Military Road, Marol, Andheri (East), Mumbai - 400 059, INDIA T: +91-22-6783 0500 F: +91-22-2925 1373 E: [email protected] W: www.metalpower.net Sales & Service Offices in India:
l l l l l l l l l l
Ahmedabad Bengaluru Chennai Coimbatore Delhi Jaipur Jamshedpur Kolkata Ludhiana Mumbai
l l l
Nagpur Pune Ranchi Secunderabad
Sales & Service Offices Overseas:
l ll l l
Bangladesh Brazil Iran Indonesia Korea Malaysia l Mexico l Pakistan l Saudi Arabia l Singapore South Africa l Turkey l Ukraine l UAE l USA l Vietnam
l
