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UDP Based Wireless Telemetry Network and Data Acquisition System for Rotary Application

Item Type text; Proceedings

Authors Imay, Murat; Cranley, Nikki; Atman, Ozgur

Publisher International Foundation for Telemetering

Journal International Telemetering Conference Proceedings

Rights Copyright © held by the author; distribution rights International Foundation for Telemetering

Download date 29/05/2021 09:06:00

Link to Item http://hdl.handle.net/10150/581823

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UDP BASED WIRELESS TELEMETRY NETWORK AND DATA ACQUISITION SYSTEM FOR ROTARY

APPLICATION

Murat IMAY, Nikki CRANLEY, Ozgur ATMAN Turkish Aerospace Ind. FTI Department

Curtiss-Wright Avionics and Electronics, Acra Business Unit [email protected], [email protected], [email protected]

ABSTRACT

This paper presents an open system architecture with wireless network centric telemetry and data acquisition over UDP/IP. This networked solution was designed and developed for iron bird and helicopter rotor applications which present a significant challenge for data acquisition and telemetry. Traditionally slip rings were used for data transfer however these result in issues with low bandwidth, electrical noise, installation complexity, and high maintenance costs. This paper describes a networked system using standardized technologies and protocols that was used for data acquisition and recording of parameters such as vibration, strain, and video on DAQ installed on the rotating part. The acquired data was transmitted in real-time via the network-centric wireless telemetry link which was synchronized with a ground-based DAQ used for real time processing of the rotor data.

KEYWORDS

Wireless Network, UDP/IP, PTP 1588, Slip Rings, Data Acquisition System, GPS.

INTRODUCTION

The wireless network centric data acquisition and telemetry solution described in this paper was designed and developed for iron bird and helicopter rotor application in order to collect and record parameters coming from rotating and static part sensors with GPS data time stamp.

This system comprises three subsystems; a static DAQ sub-system, a mobile DAQ sub- system and the wireless network-centric telemetry interface. The static DAQ sub-system monitors and records static parameters such as the engine, transmission etc. The mobile DAQ sub-system can be used either as a standalone device or integrated with the static sub-system.

As a standalone device, it supports a battery and solid state recorder. As an integrated sub- system it can interface with the static sub-system via wireless network centric telemetry in order to measure and transmit parameters from the rotating components such as the hub, swash plate and blades. This sub-system is reconfigurable and extendible to support additional channel inputs, or additional data types. In fact, since the solution is realized entirely using

(3)

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otivation for with a fully llecting cap advantage o w bandwidth ent costs. In oprietary, th ging to inte factors ultim

ng technolo rred from a he brushes o

s can gener in distort xities; high umber of ch ata link solu

stead of usi and proven ging with re

r this work open syste pability. Inst

of PCM bas h; electrica

n general, t hey are exp egrate equip mately determ

CO

ogies are de rotating un or the rings rate electri ted data.

maintenanc hannels, all o ution is an ing slipring n solution.

egards integ

is to replac m architect trumentation sed data lin al noise; in traditional s pensive and pment from mine the su

ONVENTI

Figu esigned for nit to a stati are stationa cal noise b Other dis ce costs due of which ca

alternative g. PCM tech

However, gration in m

ce traditiona ture wireles n designers nk using thi nstallation c

solutions fo d due to th different m uccess of the

IONAL AP

ure 1 Slip R r rotary app ionary one, ary whilst th between the advantages e to size; li an significan

solution to hnology is o

as previou multi-vendor

al PCM bas ss network s avoid the d

s approach.

complexitie or acquisitio he closed n manufacturer

e project.

PPROACHE

Ring

plications w as shown i he other com e stationary

of such s mited numb ntly affect th transfer da old, expens usly mentio r systems.

sed telemetr centric tele difficulties . Difficultie s; and high on on rotati nature of th rs without m

ES

whereby cu in Figure 1.

mponent rot y and rotati systems in ber of rotati he cost of th ata from rot sive, and pr ned, PCM

ry solutions emetry and

of slip-ring es of using h maintena ing parts ar he technolo major modi

urrent or vo . In a slip r tates. These ing contact nclude: ins tions and a he system.

tating parts roprietary bu

based syst

s for slip reliable g designs slip ring ance and

re closed gy, it is ification.

oltage is ring, it is e brushes ts which stallation

limited /

to static ut it is a tems are

(4)

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NE

n system ar blems assoc PCM. The n is its ope tion. Any de architecture n enables an

s networkin s and an ef y for high sp 2 shows the

nected to th witch box.

me to mak 588 PTP ti master capab

very measur on the rotat

EW MEAS

rchitecture ciated with

main advan en system evice that su e without m n almost “p ng technolo ffective thr peed data or e system arc he switch bo

Data is acq ke one com ime protoc bility. This rement and ting part and

SUREMEN

Figure 2 S

using wirel mechanica ntage of Eth

architecture upports an E modification plug and pla ogies such

oughput ca r high defin chitecture w ox, howeve quired at the mplete and

ol provided enables the d enables sy

d the static d

NT APPRO

System Ar

less network al slip rings hernet base e, cost eff Ethernet int n. Such an ay” capabili

as IEEE 80 apability of nition video which compr

er there is a ese two dif total missio d by the s e system to

ynchronizat data acquisi

ACH AND

chitecture

k centric te and conve ed wireless t fectiveness,

terface can b open syste ity for data 02.11G WL f ~26Mbps

.

rises a rotat wireless lin fferent locat

on. Both D switch box

have high r tion betwee ition system

D SOLUTIO

echnologies ntional tele telemetry o and ease be easily an em and ope

acquisition LAN have which is m

ting part and nk connecti tions and m DAUs are s x which ha resolution t en the mobi m.

ON

can solve emetry tech over the PCM

of installat nd seamless

en standard n systems. S

an RF line more than a

d a static pa ing the rota merged base synchronize as embedde time tags as

ile data acq

many of hnologies M-based tion and

ly added ds based Standard e rate of

adequate

art. Both ting part d on the ed using ed 1588 ssociated

quisition

(5)

 

This sys with its which c from ot synchro

Switch In any n and from sub-syst wireless links. B to their This sw power u synchro

Transm The sys supports depende

stem, show own batter can be recon

ther data ty onized with

Box networked s

m sub-syste tem. The sw s network c By far, the m destination witch was ch up” capabili onize all dev

mitter stems trans

s a range o ent on the a

F wn in Figure 

ry, transmitt nfigured to h ypes. Moreo

the static da

system the ems in the witch box co

centric brid most import n. The swit hosen not o

ity, but it a vices within

mitter oper of up to 1 ntenna solu

Figure 3 M 3, can be u ter, built-in handle addi over, the m ata acquisiti

SYSTE

switch is a network, in omprises a n dge can be

ant task of ch box use only for its also had an n the system

rates license 6km with ution.

Mobile Data used as a st

solid state r itional chan mobile data ion system

EM COMPO

key compo n this instan number of p connected the switch ed in this sy

high perfor embedded m architectur

e free ISM a PHY rat

Acquisitio and-alone m recording, a nnel inputs,

acquisition via the netw

ONENT

onent that a nce the stati

ports to whi using point is to reliabl ystem was rmance, reli IEEE 1588 re.

M frequency te of 54Mb

on System mobile data and signal c or to accom system can work switch

llows data t ic sub-syste ich static DA t-to-point fu ly and quick

the NET/SW iability, and 8 grandmast

bands of bps.The ach

a acquisition conditional mmodate acq

n be integra h box.

to be transm em and the

AQ sub-sys full-duplex

kly forward WI/004 fro d its unique ter that was

5.0 - 5.8 G hievable ran

n system modules quisition ated and

mitted to rotating stem and Ethernet d packets om Acra.

e “live at s used to

GHz and nges are

(6)

Antenn An omn coverag Vertical signals

Real Ti nas

ni direction ge with 20 w

l dipole an coming from

Figure 4 Tr

ime Data M

nal antenna watts of pow ntennas wer

m the rotati

ransmitter A

Monitoring

is used on wer.

re selected ng part, as i

Antenna Pa

n the rotatin and oriente illustrated i

attern F

ng part in o ed in such n Figures 4

Figure 5 Re

order to pro a way to and 5.

eceiver Ante

ovide a 360 cover all th

enna Pattern

0 degree he radio

n

(7)

The IADS software from Symvionics, shown in Figure 7, was used for monitoring and analysis of data in real-time. This software afforded significant time-saving and effort during the test. The test bench can be also stopped automatically in a real time using this software in case of any threshold and overload situation of sensors defined in the test configuration.

CONCLUSION

This paper presented the design, development and real application of a UDP based wireless network centric data acquisition system for rotary application. This solution was been successfully deployed many times during the test campaign. Not only has this been successful in terms of the reliability, real-timeliness and fidelity of the acquired data but also it has demonstrated the significant advantages of open standards based architectures in terms of installation, flexibility, cost-saving and maintenance.

References

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