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Basic Characteristics of Safety Components

In document Owner Manual Kone (Page 2-98)

3. Maintenance Instructions

3.1 General Maintenance Instructions For The Elevator 3.2 Maintenance Instructions For Safety Components 3.3 Periodical Inspections

4. Instructions For Use

4.1 Instructions For Normal Use Of The Elevator 4.2 Instructions For Rescue Operation.

5. Additional Information

5.1 Communication System Manual

Additional information relevant to this elevator may also be included in this section.

Owner’s Documentation

Introduction

© 2015 KONE plc

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0. INTRODUCTION

The purpose and scope of this elevator user guide is to provide you with some general tips on how to get the best use from the elevator(s) in your building and what to do if the elevator should malfunction for some reason.

Safety and reliability are KONE's primary concerns and have been strongly emphasized in the design, manufacture, installation and maintenance processes of this elevator. The revolutionary elevator technology, together with KONE's quality, guarantees you a modern, ecologically-friendly elevator which will maintain its functionality in the years to come.

Planned preventive maintenance helps you take care of your elevator. You can ensure the future value of your investment by implementing a carefully-planned preventive maintenance program, carried out by a competent maintenance company. KONE has the experience and knowledge needed to plan and carry out a program that will meet all the maintenance needs of your elevator

Note that only Section 1 “Basic Documentation) is supplied on paper. Sections 2 (Technical Information), 3 (Maintenance), 4 (Operation) and 5 of the manual are provided on the enclosed CD-ROM in Adobe®

Acrobat® PDF Format, in compliance with The Lifts Regulations 1997.

Most computers will be able to open the PDF file. If the file does not open you can download Adobe Reader® from the Adobe® website www.adobe.com.

The master copy must be maintained by the owner throughout the life of the elevator installation.

Printed copies of the manual should only include Section 1.2 “Basic Characteristics”. Copies should not include Sections 1.1, 1.3 and 1.4 since there is no requirement under the Lifts Regulations 1997 to maintain copies of the manual.

Notice This manual should be stored so that it is accessible to authorised persons if needed.

Notice MAINTENANCE ACCESS PANEL KEY

The keys to the Maintenance Access Panel and landing doors must be kept in a secure place inaccessible to unauthorized persons. The keys may be given only to competent maintenance persons as defined in Section 3.1.1.3.

Copyright

This document has been developed from the industry guideline for "Owner’s Documentation" published by the European Elevator Association.

All rights reserved. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of KONE Corporation.

Copyright is held by KONE plc and KONE Corporation.

KONE EcoSpace™, MonoSpace®, MiniSpace™, S-MiniSpace™, EcoDisc®, EcoDom®, TranSys™, KoneXion® and KRM and all other product names are trademarks or registered trademarks of KONE Corporation in various countries.

The proprietor of the elevator to which this manual relates, his employees and agents, have a licence to use the information contained herein for the sole purposes of operation and maintenance of the Elevator installation defined within this manual. Such information imparted to any such employee or agent shall be held as confidential by such employee or agent.

Owner’s Documentation

Introduction

© 2015 KONE plc

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National Statutory Requirements

In addition to The Lifts Regulations 1997 you may need to follow national statutory requirements that are not discussed in this document. Typical requirements include the following:

• Fire regulations

• Safe Working rules

• Elevator maintenance regulations

• Electromagnetic compatibility

Readers of this document must also take note of the following documentation:

EN 81-1: Safety rules for the construction and installation of lifts - Part 1: Electric lifts

EN 12015: Electromagnetic compatibility - Product family standard for lifts, escalators and moving walks - Emission

EN 12016: Electromagnetic compatibility - Product family standard for lifts, escalators and moving walks - Immunity

EN 81-21: Safety rules for the construction and installation of lifts - Lifts for the transport of persons and goods - Part 21: New passenger and goods passenger lifts in existing building

EN 81-58: Safety rules for the construction and installation of lifts - Examination and tests - Part 58: Landing doors fire resistance test

EN 81-70: Safety rules for the construction and installations of lifts - Particular applications for passenger and good passenger lifts - Part 70: Accessibility to lifts for persons including persons with disability

EN 81-71:Safety rules for the construction and installation of lifts - Particular applications to passenger lifts and goods passenger lifts - Part 71: Vandal resistant lifts

EN 81-72: Safety rules for the construction and installation of lifts - Particular applications for passenger and goods passenger lifts - Part 72: Firefighters lifts

EN 81-73: Safety rules for the construction and installation of lifts - Particular applications for passenger and goods passenger lifts - Part 73: Behaviour of lifts in the event of fire

Authorisation Notice

This publication is for informational purposes only. All persons participating in the maintenance of KONE equipment, or participating in the rescue of trapped passengers, and using these instructions must be familiar with KONE equipment and technology and must be qualified to perform such work.

Disclaimer Of Warranties And Liabilities

KONE reserves the right at any time to alter the product design, specifications and procedures reflected in this document.

NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT.

KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS.

THE USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT.

Owner’s Documentation

Introduction

© 2015 KONE plc

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Illustration Notice

The illustrations in this manual (with the exception of project specific drawings) are generic and may differ in some cases from the material used for the actual elevator.

Audience

This document is intended for the elevator owner, competent maintenance company and authorities performing periodical inspections.

Owner’s Documentation

Contacts

© 2015 KONE plc

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Sales And Servicing Offices - KONE plc

KONE plc Call Centre Tel :- 0800 652 0692

KONE plc Head Office

Global House, Station Place, Fox Lane North, Chertsey, Surrey, KT16 9HW Tel :- 0845 1 999 999 Fax :- 0870 770 1144

[email protected] www.kone.co.uk

KONE (NI) Ltd

Unit B2, 19 Heron Road, Sydenham Business Park, Belfast, BT3 9LE

Tel :- 028 9073 5900 (0845 330 5850 Outside office hours) Fax :- 028 9073 5901 [email protected]

www.kone.ie

Owner’s Documentation

Basic Documentation

© 2015 KONE plc

All rights reserved 1 ( 11 )

1. BASIC DOCUMENTATION

1.1 Declaration Of Conformity 2

1.2 Detailed Specification 3

1.3 Log Book 5

1.4 Copies Of Examinations, Inspection Reports, Observations Etc. 11

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Basic Documentation

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1.2.2 Layout Characteristics

Description of the Elevator

The Monospace® elevator is a machine room - less concept. The machine is installed in the headroom of the well.

The control cabinet is installed in the lift shaft with a Maintenance Access Panel (MAP) situated near the topmost landing door, on the machinery side.

The suspension is of the underslung type with a reeving factor 2: 1. The machine as well as the rope fixing brackets are mounted on the guide rails.

The main characteristics of the lay-out are shown below.

Lift Car Fixing point

Car side

Fixing point

Counterweight side

Counterweight MX

Machine

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Basic Documentation

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1.3 Log Book

The logbook shall be safely kept and maintained by the owner as long as the elevator is in existence.

BASIC INFORMATION OF ELEVATOR INSTALLATION

Installation No:

Contract No:

Hand over date:

Site address:

The Elevator was first put into service on:

Name of company performing maintenance:

Start date of the maintenance contract:

The log must be kept up-to-date in the case of:-

1. Important modifications to the Elevator (Annex E, EN81-1);

2. Replacement Ropes or important parts;

3. Accidents ;

You must carry out examinations and tests after important modifications or after an accident to ascertain that your elevator continues to conform to standard. You must carry out these examinations and tests in accordance with EN 81-1 Annex E.

The Owner of the installation must ensure that the risk assessment for maintenance is updated :-

1. If the maintenance organisation is replaced;

2. If the use of the building and/or the installation changes;

3. After a major modification of the installation or of the building;

4. After an accident involving the installation.

Owner’s Documentation

Basic Documentation

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LOG BOOK Page 1

Event 1, 2 or 3

Date Name of person and Company carrying out the works

Brief description of Event. (Modifications,

replacement parts, ropes etc, accidents). If further

information is filed please reference to the Log entry

and file at the rear of Section one.

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Basic Documentation

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LOG BOOK Page 2

Event 1, 2 or 3

Date Name of person and Company carrying out the works

Brief description of Event. (Modifications,

replacement parts, ropes etc, accidents). If further

information is filed please reference to the Log entry

and file at the rear of Section one.

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Basic Documentation

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All rights reserved 8 ( 11 )

LOG BOOK Page 3

Event 1, 2 or 3

Date Name of person and Company carrying out the works

Brief description of Event. (Modifications,

replacement parts, ropes etc, accidents). If further

information is filed please reference to the Log entry

and file at the rear of Section one.

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Basic Documentation

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LOG BOOK Page 4

Event 1, 2 or 3

Date Name of person and Company carrying out the works

Brief description of Event. (Modifications,

replacement parts, ropes etc, accidents). If further

information is filed please reference to the Log entry

and file at the rear of Section one.

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Basic Documentation

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LOG BOOK Page

Event 1, 2 or 3

Date Name of person and Company carrying out the works

Brief description of Event. (Modifications,

replacement parts, ropes etc, accidents). If further

information is filed please reference to the Log entry

and file at the rear of Section one.

Owner’s Documentation

Basic Documentation

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All rights reserved 11 ( 11 )

1.4 Copies Of Examinations, Inspection Reports, Observations Etc.

This section in accordance with

BS EN 81-1:1998 Safety rules for the construction and installation of lifts – Part 1: Electric Lifts.

Clause 16.2.b,

is intended to keep duplicate

copies of examinations,

inspection reports, observations

etc.

Owner’s Documentation

Technical Documentation

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2. TECHNICAL DOCUMENTATION

2.1 Plans of the Elevator in the Building ... 2

2.1.1 Description ... 2

2.2 Electric Schematic Diagrams ... 15

2.3 Basic Characteristics of Safety Components ... 80

2.4 Basic Characteristics for Ropes ... 81

2.4.1 Suspension Rope ... 81

2.4.2 Overspeed Governor Rope ... 81

2.4.3 Compensation Cable ... 81

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Technical Documentation

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2.1 Plans of the Elevator in the Building 2.1.1 Description

KONE’s MonoSpace® elevator does not require a machine room; it is machine-room-less and is completely installed inside the shaft. The main compulsory characteristics are :-

• The machinery electric drive and controller are placed inside the headroom of the shaft;

• A Maintenance access Panel (MAP), containing switches for remote control, is positioned on the topmost (or, occasionally, topmost –1) landing.

KONE MonoSpace® elevators are completely supported by their own guide rails. For this reason, the only interface between the elevator and the building are: doors, pit equipment, guide rail brackets, machinery, and rope fixings. All other accessories are fixed to the guide rails.

The guide rails are placed in the shaft following a "counterweight-on-the-side" scheme. The machinery and the counterweight itself are located on the same side of the shaft. Which side they are placed depends on whether the elevator is left-handed or right-handed (This is defined as viewed from the landing door with the Maintenance Access Panel on the topmost floor).

Due to this "counterweight-on-the-side" scheme, the guide rail fixings are of three different types: one combined bracket on the machinery side that fixes one car and one counterweight guide rail; one bracket that fixes the opposite counterweight guide rail (again on the machinery side); and one bracket on the non-traction side that fixes only the car guide rail.

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Technical Documentation

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2.2 Electric Schematic Diagrams

KONE Equipment number:

42145377-79

3 5 0 0 4 5 8 1 4 -1 6 -

Customer: KOU

Sales order

number:

*350045814*

Part number:

*KM750172G01*

Designed by Issue Date Change description

RAGESH.E.G - 20.05.2015

Number Issue Page Title

864841E00 - 1 Position number table

864841E00 - 2 Position number table

864841E00 - 3 Position number table

350045814E01 1 1 Power Supply

1374505E01 A 1 Machinery, Controller and MAP

864842E01 B 1 KGC - LON ADAPTERS - CONTROL PANEL

350045814E01 - 4 MACHINE ROOM NETWORK

350045814E01 - 5 MACHINE ROOM NETWORK

350045814E02 - 1 Calls and Signals

811850E02 D 2 Safety chain

811850E02 D 3 Safety chain and lighting

50301204E02 - 1 KDCDOP

1356800E02 - 1 DCS electrification

350045814E02 - 6 SHAFT NETWORK ARRANGEMENT

350045814E02 - 7 Calls and signals

350045814E03 - 1 Car roof, AMD_D2

1356801E03 - 1 Car COP

350045814E03 - 3 Travelling cable I

1374506E04 A 1 Drive module

350045814E04 - 2 Drive module

811852E05 D 1 Safety chain

350045814E06 - 1 Optional PC-board wiring

350045814E06 - 2 DCS Group connections

350045814E06 - 3 DCS Group connections

350045814E06 - 4 DCS Group connections

861393E07 - 1 Control module

1356801E08 - 1 Signals in car, COP

1356802E08 - 2 Signals in car, COP

864841E09 - 1 Car calls

350045814E10 - 1 Landing calls and signals 350045814E10 - 2 Landing calls and signals 50301204E10 - 1 Landing Calls and Signals

Number Issue Page Title

350045814E10 - 4 Landing Calls and Signals 350045814E10 - 5 Landing Calls and Signals

861397E10 - 1 Landing Calls and Signals (ONLY FOR ORDER:350045816)

856476E11 A 1 AMD DRIVE2 A-side

713310E14 C 1 ADO/ACL-circuit

350045814E15 - 1 LCEOPT/FRD/FID/EPD/OSS/WSC/DCL/OSI/DAL

811853E15 - 1 Additional devices EPS

350045814E15 - 3 EN81-28

350045814E15 - 4 EN81-28

350045814E15 - 5 EN81-28

885520E18 - 1 Lift announcer ACU, LON interface

1374526E23 B 1 Lighting and alarm

880331E23 C 1 Lighting and alarm (ONLY FOR ORDER:350045816)

812301E24 C 1 KRM/Car

812301E24 C 2 KRM/Controller

781712E25 - 1 Maintenance intercom ISM

812305E26 A 1 FRD / FID

861951E26 C 1 FRD EN(ONLY FOR ORDER:350045816)

350045814E28 - 1 Connection of ELINK cables

350045814E60 - 1 Floor table

861393E60 C 1 Shaft vane diagram

861393E60 C 2 Shaft vane diagram

861393E60 C 3 Shaft vane diagram

350045814E90 - 1 Layout for MAP

350045814E90 - 2 Layout for switches and options module

350045814E90 - 3 Layout for top module

350045814E90 - 4 Layout for SEP

1374514E91 - 1 Layout for top module

350045814E90 - 6 LAyout for options module

771664 C 1 MCD/DELTA Electrification

ELEVATOR PARAMETERS:

Number Description Value

ELEVATOR CONFIGURATION:

Option Description

ACL Accurate Levelling

ACU Elevator announcer

ADO Advance door opening

AMD_D2 AMD Drive 2 doors

AMD_D2 AMD Drive 2 doors

BFS Buffer switch

BFS Buffer switch

C_PROCESS C-Process elevator

CPU561 CPU 5.6.1

DAL_GP Disturbance alarm, general, potential free contact DAL_GP Disturbance alarm, general, potential free contact

Option Description

ELF Extra long floor

ELINK E-Link

EMH_T Emergency stop in pit

EN81_73 No entry light for EN81-73 EPD Operation stand-by + recovery

EPS Emergency power sequencer

FID Fire detection

FID_B Fire detection, whole building FID_B Fire detection, whole building

GB United Kingdom

ISM Maintenance intercom

ISM Maintenance intercom

KDM KDM Drive

KQT_E KQT Extension

KRM KRM system

KRM KRM system

KSS KSS COP

LCEOPT_POS1 Options provided by LCEOPT Pos.1 card (Hex 0 F) LCEOPT_POS1 Options provided by LCEOPT Pos.1 card (Hex 0 F) LCEOPT_POS1 Options provided by LCEOPT Pos.1 card (Hex 0 F)

LCERAL Remote alarm

LCERAL Remote alarm

LCERAL Remote alarm

MCD MCD car

MSW4S MSW4S distribution system

MSW4S MSW4S distribution system

MX10 MX10 Machinery

NOCAB NoCabinet elevator

OPTIONS Options

OPTIONS Options

ROPING_2_1 Roping 2:1

SEGMENTED_SHAFT Segmented shaft power supply

SHL Shaft lighting

SL_BRAKE Silent Brake

TOPMOST_1 MAP at topmost -1

TRIPLEX Triplex

TRIPLEX Triplex

COP2 Number of COP

MSWREV Main switch with reversed connection

SECOND_COP 2nd COP

SPEED_2M Rated speed 2,0 m/s

HAT LCE

T.Hietala en

POSITION NUMBER TABLE

864841E00

-A4

Change description Date Des. by Appr. by

Issue

H

Designed by Checked by Language

Dept. Date Approved by Product code

Issue Page

G

Sales ref. no. Drawing no.

-SERVICE DRIVE LIMIT SWITCH 68:U

ENCODER 6:3

FIRE INDICATION IN MACHINE ROOM 18

SEISMIC DEVICE 25

FAN 10

BRAKE SOLENOID 11

SLACK ROPE CONTACT 13

THERMAL CONTACT 10:T

STOP SWITCH IN MACHINERY 14

MAIN SWITCH UNIT 20

OVERSPEED GOVERNOR CONTACT 22

HAND WHEEL CONTACT 28

DOOR ZONE SWITCH CAR CALL BUTTONS I/O-BOARD COPMUL EXPANSION BOARD LCEFCB 30

31 32 32:EXT

OVERSPEED GOVERNOR CONTACT FOR COUNTERWEIGHT 26

HOISTING MOTOR THERMISTORS

LOAD WEIGHING DEVICE 64

SERVICE LIGHT 42:SL

ATTENDANT SWITCH 33

ATTENDANT DOWN 33:N

ATTENDANT BY-PASS 33:B

LOCKING SWITCH 38

ATTENDANT UP 33:U

DOOR OPEN BUTTON DOOR CLOSE BUTTON DOOR EXTENSION TIME PRIORITY DRIVE SWITCH SWITCH FOR CAR LIGHTING SWITCH FOR CAR FAN 34

ALARM BUTTON

STOP SWITCH ON CAR ROOF SWITCH FOR INSPECTION DRIVE INSPECTION BUTTON "UP"

INSPECTION BUTTON "DOWN"

INSPECTION BUTTON "RUN"

39

ALARM BUZZER ON CAR ROOF OUT OF SERVICE SWITCH 65

66

CAR POSITION SENSOR CAR POSITION SENSOR B-SIDE LADDER CONTACT

61 B61 63

CAR ENCODER 60

EMERGENCY EXIT CONTACT

EMERGENCY EXIT CONTACT

In document Owner Manual Kone (Page 2-98)

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