3. Maintenance Instructions
3.1 General Maintenance Instructions For The Elevator 3.2 Maintenance Instructions For Safety Components 3.3 Periodical Inspections
4. Instructions For Use
4.1 Instructions For Normal Use Of The Elevator 4.2 Instructions For Rescue Operation.
5. Additional Information
5.1 Communication System Manual
Additional information relevant to this elevator may also be included in this section.
Owner’s Documentation
Introduction
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All rights reserved 2 ( 5 )
0. INTRODUCTION
The purpose and scope of this elevator user guide is to provide you with some general tips on how to get the best use from the elevator(s) in your building and what to do if the elevator should malfunction for some reason.
Safety and reliability are KONE's primary concerns and have been strongly emphasized in the design, manufacture, installation and maintenance processes of this elevator. The revolutionary elevator technology, together with KONE's quality, guarantees you a modern, ecologically-friendly elevator which will maintain its functionality in the years to come.
Planned preventive maintenance helps you take care of your elevator. You can ensure the future value of your investment by implementing a carefully-planned preventive maintenance program, carried out by a competent maintenance company. KONE has the experience and knowledge needed to plan and carry out a program that will meet all the maintenance needs of your elevator
Note that only Section 1 “Basic Documentation) is supplied on paper. Sections 2 (Technical Information), 3 (Maintenance), 4 (Operation) and 5 of the manual are provided on the enclosed CD-ROM in Adobe®
Acrobat® PDF Format, in compliance with The Lifts Regulations 1997.
Most computers will be able to open the PDF file. If the file does not open you can download Adobe Reader® from the Adobe® website www.adobe.com.
The master copy must be maintained by the owner throughout the life of the elevator installation.
Printed copies of the manual should only include Section 1.2 “Basic Characteristics”. Copies should not include Sections 1.1, 1.3 and 1.4 since there is no requirement under the Lifts Regulations 1997 to maintain copies of the manual.
Notice This manual should be stored so that it is accessible to authorised persons if needed.
Notice MAINTENANCE ACCESS PANEL KEY
The keys to the Maintenance Access Panel and landing doors must be kept in a secure place inaccessible to unauthorized persons. The keys may be given only to competent maintenance persons as defined in Section 3.1.1.3.
Copyright
This document has been developed from the industry guideline for "Owner’s Documentation" published by the European Elevator Association.
All rights reserved. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of KONE Corporation.
Copyright is held by KONE plc and KONE Corporation.
KONE EcoSpace™, MonoSpace®, MiniSpace™, S-MiniSpace™, EcoDisc®, EcoDom®, TranSys™, KoneXion® and KRM and all other product names are trademarks or registered trademarks of KONE Corporation in various countries.
The proprietor of the elevator to which this manual relates, his employees and agents, have a licence to use the information contained herein for the sole purposes of operation and maintenance of the Elevator installation defined within this manual. Such information imparted to any such employee or agent shall be held as confidential by such employee or agent.
Owner’s Documentation
Introduction
© 2015 KONE plc
All rights reserved 3 ( 5 )
National Statutory Requirements
In addition to The Lifts Regulations 1997 you may need to follow national statutory requirements that are not discussed in this document. Typical requirements include the following:
• Fire regulations
• Safe Working rules
• Elevator maintenance regulations
• Electromagnetic compatibility
Readers of this document must also take note of the following documentation:
EN 81-1: Safety rules for the construction and installation of lifts - Part 1: Electric lifts
EN 12015: Electromagnetic compatibility - Product family standard for lifts, escalators and moving walks - Emission
EN 12016: Electromagnetic compatibility - Product family standard for lifts, escalators and moving walks - Immunity
EN 81-21: Safety rules for the construction and installation of lifts - Lifts for the transport of persons and goods - Part 21: New passenger and goods passenger lifts in existing building
EN 81-58: Safety rules for the construction and installation of lifts - Examination and tests - Part 58: Landing doors fire resistance test
EN 81-70: Safety rules for the construction and installations of lifts - Particular applications for passenger and good passenger lifts - Part 70: Accessibility to lifts for persons including persons with disability
EN 81-71:Safety rules for the construction and installation of lifts - Particular applications to passenger lifts and goods passenger lifts - Part 71: Vandal resistant lifts
EN 81-72: Safety rules for the construction and installation of lifts - Particular applications for passenger and goods passenger lifts - Part 72: Firefighters lifts
EN 81-73: Safety rules for the construction and installation of lifts - Particular applications for passenger and goods passenger lifts - Part 73: Behaviour of lifts in the event of fire
Authorisation Notice
This publication is for informational purposes only. All persons participating in the maintenance of KONE equipment, or participating in the rescue of trapped passengers, and using these instructions must be familiar with KONE equipment and technology and must be qualified to perform such work.
Disclaimer Of Warranties And Liabilities
KONE reserves the right at any time to alter the product design, specifications and procedures reflected in this document.
NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT.
KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS.
THE USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT.
Owner’s Documentation
Introduction
© 2015 KONE plc
All rights reserved 4 ( 5 )
Illustration Notice
The illustrations in this manual (with the exception of project specific drawings) are generic and may differ in some cases from the material used for the actual elevator.
Audience
This document is intended for the elevator owner, competent maintenance company and authorities performing periodical inspections.
Owner’s Documentation
Contacts
© 2015 KONE plc
All rights reserved 5 ( 5 )
Sales And Servicing Offices - KONE plc
KONE plc Call Centre Tel :- 0800 652 0692
KONE plc Head Office
Global House, Station Place, Fox Lane North, Chertsey, Surrey, KT16 9HW Tel :- 0845 1 999 999 Fax :- 0870 770 1144
[email protected] www.kone.co.uk
KONE (NI) Ltd
Unit B2, 19 Heron Road, Sydenham Business Park, Belfast, BT3 9LE
Tel :- 028 9073 5900 (0845 330 5850 Outside office hours) Fax :- 028 9073 5901 [email protected]
www.kone.ie
Owner’s Documentation
Basic Documentation
© 2015 KONE plc
All rights reserved 1 ( 11 )
1. BASIC DOCUMENTATION
1.1 Declaration Of Conformity 2
1.2 Detailed Specification 3
1.3 Log Book 5
1.4 Copies Of Examinations, Inspection Reports, Observations Etc. 11
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Basic Documentation
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1.2.2 Layout Characteristics
Description of the Elevator
The Monospace® elevator is a machine room - less concept. The machine is installed in the headroom of the well.
The control cabinet is installed in the lift shaft with a Maintenance Access Panel (MAP) situated near the topmost landing door, on the machinery side.
The suspension is of the underslung type with a reeving factor 2: 1. The machine as well as the rope fixing brackets are mounted on the guide rails.
The main characteristics of the lay-out are shown below.
Lift Car Fixing point
Car side
Fixing point
Counterweight side
Counterweight MX
Machine
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Basic Documentation
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1.3 Log Book
The logbook shall be safely kept and maintained by the owner as long as the elevator is in existence.
BASIC INFORMATION OF ELEVATOR INSTALLATION
Installation No:
Contract No:
Hand over date:
Site address:
The Elevator was first put into service on:
Name of company performing maintenance:
Start date of the maintenance contract:
The log must be kept up-to-date in the case of:-
1. Important modifications to the Elevator (Annex E, EN81-1);
2. Replacement Ropes or important parts;
3. Accidents ;
You must carry out examinations and tests after important modifications or after an accident to ascertain that your elevator continues to conform to standard. You must carry out these examinations and tests in accordance with EN 81-1 Annex E.
The Owner of the installation must ensure that the risk assessment for maintenance is updated :-
1. If the maintenance organisation is replaced;
2. If the use of the building and/or the installation changes;
3. After a major modification of the installation or of the building;
4. After an accident involving the installation.
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Basic Documentation
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LOG BOOK Page 1
Event 1, 2 or 3
Date Name of person and Company carrying out the works
Brief description of Event. (Modifications,
replacement parts, ropes etc, accidents). If further
information is filed please reference to the Log entry
and file at the rear of Section one.
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Basic Documentation
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LOG BOOK Page 2
Event 1, 2 or 3
Date Name of person and Company carrying out the works
Brief description of Event. (Modifications,
replacement parts, ropes etc, accidents). If further
information is filed please reference to the Log entry
and file at the rear of Section one.
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Basic Documentation
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LOG BOOK Page 3
Event 1, 2 or 3
Date Name of person and Company carrying out the works
Brief description of Event. (Modifications,
replacement parts, ropes etc, accidents). If further
information is filed please reference to the Log entry
and file at the rear of Section one.
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Basic Documentation
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LOG BOOK Page 4
Event 1, 2 or 3
Date Name of person and Company carrying out the works
Brief description of Event. (Modifications,
replacement parts, ropes etc, accidents). If further
information is filed please reference to the Log entry
and file at the rear of Section one.
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Basic Documentation
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LOG BOOK Page
Event 1, 2 or 3
Date Name of person and Company carrying out the works
Brief description of Event. (Modifications,
replacement parts, ropes etc, accidents). If further
information is filed please reference to the Log entry
and file at the rear of Section one.
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Basic Documentation
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1.4 Copies Of Examinations, Inspection Reports, Observations Etc.
This section in accordance with
BS EN 81-1:1998 Safety rules for the construction and installation of lifts – Part 1: Electric Lifts.
Clause 16.2.b,
is intended to keep duplicate
copies of examinations,
inspection reports, observations
etc.
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2. TECHNICAL DOCUMENTATION
2.1 Plans of the Elevator in the Building ... 2
2.1.1 Description ... 2
2.2 Electric Schematic Diagrams ... 15
2.3 Basic Characteristics of Safety Components ... 80
2.4 Basic Characteristics for Ropes ... 81
2.4.1 Suspension Rope ... 81
2.4.2 Overspeed Governor Rope ... 81
2.4.3 Compensation Cable ... 81
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2.1 Plans of the Elevator in the Building 2.1.1 Description
KONE’s MonoSpace® elevator does not require a machine room; it is machine-room-less and is completely installed inside the shaft. The main compulsory characteristics are :-
• The machinery electric drive and controller are placed inside the headroom of the shaft;
• A Maintenance access Panel (MAP), containing switches for remote control, is positioned on the topmost (or, occasionally, topmost –1) landing.
KONE MonoSpace® elevators are completely supported by their own guide rails. For this reason, the only interface between the elevator and the building are: doors, pit equipment, guide rail brackets, machinery, and rope fixings. All other accessories are fixed to the guide rails.
The guide rails are placed in the shaft following a "counterweight-on-the-side" scheme. The machinery and the counterweight itself are located on the same side of the shaft. Which side they are placed depends on whether the elevator is left-handed or right-handed (This is defined as viewed from the landing door with the Maintenance Access Panel on the topmost floor).
Due to this "counterweight-on-the-side" scheme, the guide rail fixings are of three different types: one combined bracket on the machinery side that fixes one car and one counterweight guide rail; one bracket that fixes the opposite counterweight guide rail (again on the machinery side); and one bracket on the non-traction side that fixes only the car guide rail.
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2.2 Electric Schematic Diagrams
KONE Equipment number:
42145377-79
3 5 0 0 4 5 8 1 4 -1 6 -
Customer: KOU
Sales order
number:
*350045814*Part number:
*KM750172G01*
Designed by Issue Date Change description
RAGESH.E.G - 20.05.2015
Number Issue Page Title
864841E00 - 1 Position number table
864841E00 - 2 Position number table
864841E00 - 3 Position number table
350045814E01 1 1 Power Supply
1374505E01 A 1 Machinery, Controller and MAP
864842E01 B 1 KGC - LON ADAPTERS - CONTROL PANEL
350045814E01 - 4 MACHINE ROOM NETWORK
350045814E01 - 5 MACHINE ROOM NETWORK
350045814E02 - 1 Calls and Signals
811850E02 D 2 Safety chain
811850E02 D 3 Safety chain and lighting
50301204E02 - 1 KDCDOP
1356800E02 - 1 DCS electrification
350045814E02 - 6 SHAFT NETWORK ARRANGEMENT
350045814E02 - 7 Calls and signals
350045814E03 - 1 Car roof, AMD_D2
1356801E03 - 1 Car COP
350045814E03 - 3 Travelling cable I
1374506E04 A 1 Drive module
350045814E04 - 2 Drive module
811852E05 D 1 Safety chain
350045814E06 - 1 Optional PC-board wiring
350045814E06 - 2 DCS Group connections
350045814E06 - 3 DCS Group connections
350045814E06 - 4 DCS Group connections
861393E07 - 1 Control module
1356801E08 - 1 Signals in car, COP
1356802E08 - 2 Signals in car, COP
864841E09 - 1 Car calls
350045814E10 - 1 Landing calls and signals 350045814E10 - 2 Landing calls and signals 50301204E10 - 1 Landing Calls and Signals
Number Issue Page Title
350045814E10 - 4 Landing Calls and Signals 350045814E10 - 5 Landing Calls and Signals
861397E10 - 1 Landing Calls and Signals (ONLY FOR ORDER:350045816)
856476E11 A 1 AMD DRIVE2 A-side
713310E14 C 1 ADO/ACL-circuit
350045814E15 - 1 LCEOPT/FRD/FID/EPD/OSS/WSC/DCL/OSI/DAL
811853E15 - 1 Additional devices EPS
350045814E15 - 3 EN81-28
350045814E15 - 4 EN81-28
350045814E15 - 5 EN81-28
885520E18 - 1 Lift announcer ACU, LON interface
1374526E23 B 1 Lighting and alarm
880331E23 C 1 Lighting and alarm (ONLY FOR ORDER:350045816)
812301E24 C 1 KRM/Car
812301E24 C 2 KRM/Controller
781712E25 - 1 Maintenance intercom ISM
812305E26 A 1 FRD / FID
861951E26 C 1 FRD EN(ONLY FOR ORDER:350045816)
350045814E28 - 1 Connection of ELINK cables
350045814E60 - 1 Floor table
861393E60 C 1 Shaft vane diagram
861393E60 C 2 Shaft vane diagram
861393E60 C 3 Shaft vane diagram
350045814E90 - 1 Layout for MAP
350045814E90 - 2 Layout for switches and options module
350045814E90 - 3 Layout for top module
350045814E90 - 4 Layout for SEP
1374514E91 - 1 Layout for top module
350045814E90 - 6 LAyout for options module
771664 C 1 MCD/DELTA Electrification
ELEVATOR PARAMETERS:
Number Description Value
ELEVATOR CONFIGURATION:
Option Description
ACL Accurate Levelling
ACU Elevator announcer
ADO Advance door opening
AMD_D2 AMD Drive 2 doors
AMD_D2 AMD Drive 2 doors
BFS Buffer switch
BFS Buffer switch
C_PROCESS C-Process elevator
CPU561 CPU 5.6.1
DAL_GP Disturbance alarm, general, potential free contact DAL_GP Disturbance alarm, general, potential free contact
Option Description
ELF Extra long floor
ELINK E-Link
EMH_T Emergency stop in pit
EN81_73 No entry light for EN81-73 EPD Operation stand-by + recovery
EPS Emergency power sequencer
FID Fire detection
FID_B Fire detection, whole building FID_B Fire detection, whole building
GB United Kingdom
ISM Maintenance intercom
ISM Maintenance intercom
KDM KDM Drive
KQT_E KQT Extension
KRM KRM system
KRM KRM system
KSS KSS COP
LCEOPT_POS1 Options provided by LCEOPT Pos.1 card (Hex 0 F) LCEOPT_POS1 Options provided by LCEOPT Pos.1 card (Hex 0 F) LCEOPT_POS1 Options provided by LCEOPT Pos.1 card (Hex 0 F)
LCERAL Remote alarm
LCERAL Remote alarm
LCERAL Remote alarm
MCD MCD car
MSW4S MSW4S distribution system
MSW4S MSW4S distribution system
MX10 MX10 Machinery
NOCAB NoCabinet elevator
OPTIONS Options
OPTIONS Options
ROPING_2_1 Roping 2:1
SEGMENTED_SHAFT Segmented shaft power supply
SHL Shaft lighting
SL_BRAKE Silent Brake
TOPMOST_1 MAP at topmost -1
TRIPLEX Triplex
TRIPLEX Triplex
COP2 Number of COP
MSWREV Main switch with reversed connection
SECOND_COP 2nd COP
SPEED_2M Rated speed 2,0 m/s
HAT LCE
T.Hietala en
POSITION NUMBER TABLE
864841E00
-A4
Change description Date Des. by Appr. by
Issue
H
Designed by Checked by Language
Dept. Date Approved by Product code
Issue Page
G
Sales ref. no. Drawing no.
-SERVICE DRIVE LIMIT SWITCH 68:U
ENCODER 6:3
FIRE INDICATION IN MACHINE ROOM 18
SEISMIC DEVICE 25
FAN 10
BRAKE SOLENOID 11
SLACK ROPE CONTACT 13
THERMAL CONTACT 10:T
STOP SWITCH IN MACHINERY 14
MAIN SWITCH UNIT 20
OVERSPEED GOVERNOR CONTACT 22
HAND WHEEL CONTACT 28
DOOR ZONE SWITCH CAR CALL BUTTONS I/O-BOARD COPMUL EXPANSION BOARD LCEFCB 30
31 32 32:EXT
OVERSPEED GOVERNOR CONTACT FOR COUNTERWEIGHT 26
HOISTING MOTOR THERMISTORS
LOAD WEIGHING DEVICE 64
SERVICE LIGHT 42:SL
ATTENDANT SWITCH 33
ATTENDANT DOWN 33:N
ATTENDANT BY-PASS 33:B
LOCKING SWITCH 38
ATTENDANT UP 33:U
DOOR OPEN BUTTON DOOR CLOSE BUTTON DOOR EXTENSION TIME PRIORITY DRIVE SWITCH SWITCH FOR CAR LIGHTING SWITCH FOR CAR FAN 34
ALARM BUTTON
STOP SWITCH ON CAR ROOF SWITCH FOR INSPECTION DRIVE INSPECTION BUTTON "UP"
INSPECTION BUTTON "DOWN"
INSPECTION BUTTON "RUN"
39
ALARM BUZZER ON CAR ROOF OUT OF SERVICE SWITCH 65
66
CAR POSITION SENSOR CAR POSITION SENSOR B-SIDE LADDER CONTACT
61 B61 63
CAR ENCODER 60
EMERGENCY EXIT CONTACT
EMERGENCY EXIT CONTACT