Xanavi confidential
4.3.2 Component and Circuit Board Replacement .1 Brackets
Xanavi confidential
- The shapes of Brackets L and R are different depending on the vehicle model, but the disassembly/assembly procedures are the same for all vehicle models.
Xanavi confidential
4.3.2.2 Seal
1. Remove the Seal C7 with your fingers.
2. To assemble, reverse the disassembly procedure.
Part Number 6584813400
Description Seal
Item C7
Qty 1
NOTE:
- Attach the Seal so that it does not overlap the heat sink holes, but making sure that it blocks the serial side port.
Xanavi confidential
1. Before starting this section, refer to "4.3.1.2 Precautions when Handling HDD".
2. Remove the 2 HDD Slider screws C26 , then the HDD Slider C42 using the Ground Strap.
3. Remove the 4 HDD screws C30 , then the HDD C16 . 4. To assemble, reverse the disassembly procedure.
NOTE:
- For proper alignment attach the HDD screws in the order of 1 to 4 .
Tightening torque: 0.25 to 0.35 N·m
- When assembling the HDD Slider, make sure the HDD 4.3.2.3 HDD
Item
C26 C42 C30 C16
Part Number
MJZ0482 NQZ0601 MJZ0801 6584030600
Description
HDD Slider screws Bracket SLIDER for HDD HDD screws
HDD for Brick
Qty
2 1 4 1
CAUTION:
When using a power screwdriver, use a low-impact type.
Xanavi confidential
4.3.2.4 Display&SW Assy
1. Before starting this section, refer to "4.3.1.4 Precautions when Handling DISPLAY&SW ASSY".
2. Remove the Spacer C34 with your fingers..
- Continued on the next page.
Part Number MQZ0271
Description SPACER Item
C34
Qty 1 NOTE:
- Although the shapes of DISPLAY&SW ASSY are different depending on model, the disassembly/assembly procedures are the same.
Xanavi confidential
3. Remove the Brackets L and R, referring to "4.3.2.1 Removing/Assembling Brackets".
4. Remove the 6 DISPLAY&SW ASSY screws C26 and pull out the DISPLAY&SW ASSY C15 .
5. To assemble, reverse the disassembly procedure.
NOTE:
- When assembling the DISPLAY&SW ASSY: for Item
C26 C15
Part Number
MJZ0482 6585329400 6585329300 6585329500
Description
Display&SW ASSY screws Display&SW ASSY (B) Display&SW ASSY (G) Display&SW ASSY (W) (*1)
Qty
6 1 1 1
Xanavi confidential
- If the NAVI PCB has been replaced, remove the protective cap from the board-to-board connector.
- If the DISPLAY&SW ASSY has been replaced, remove the protective cap from the board-to-board connector on the back of the DISPLAY&SW ASSY.
- When assembling, verify proper alignment of board-to-board connector.
- Make sure the 2 upper tabs on the back of the DISPLAY&SW ASSY are outside the Upper Case.
- Make sure the left and right bottom tabs on the back of the DISPLAY&SW ASSY are outside the Under Cover.
- Make sure the center bottom tab on the back of the DISPLAY&SW ASSY into the Under Cover.
Xanavi confidential
- When the chassis positioning points have been fitted to the DISPLAY&SW ASSY, attach the DISPLAY&SW ASSY screws.
- Continued on the next page.
Xanavi confidential
- Attach the spacer between the Upper Case screws on the left and right, making sure it blocks the gaps between the Upper Case and DISPLAY&SW ASSY, and the holes in the Upper Case.
- Take care that the spacer does not overlap the Upper Case screws.
- After attaching the spacer, press the entire surface with sufficient force so the spacer sticks sufficiently.
Xanavi confidential
4.3.2.5 KNOB
Item C50
C51
C52
Part Number
PCZ3631 PCZ3641 PCZ4851 PCZ3651 PCZ3661 PCZ4861 PCZ3671 PCZ3681 PCZ4871
Description
ROTARY KNOB for Ford-Brick
ROTARY KNOB for LINCOLN-Brick (*1) ROTARY KNOB for LINCOLN-Brick (*2) VOL KNOB for Ford-Brick VOL KNOB for LINCOLN-Brick (*1)
VOL KNOB for LINCOLN-Brick (*2)
TUNE KNOB for Ford-Brick TUNE KNOB for LINCOLN-Brick (*1)
TUNE KNOB for LINCOLN-Brick (*2)
1. While holding the Rotary Knob C50 , pull out the Volume Knob C51 or Tune Knob C52 along with the Rotary Knob.
2. To assemble, reverse the disassembly procedure.
- Continued on the next page.
Qty
2 2 2 1 1 1 1 1 1
Xanavi confidential
NOTE:
- Securely push the Rotary Knob onto the indexed collar.
- Securely push the Vol Knob or Tune Knob onto the D-shaped post.
- Continued on the next page.
Xanavi confidential
Xanavi confidential
4.3.2.6 Rear Cover
1. Remove the HDD Slider, referring to "4.3.2.3 Removing/
Assembling HDD".
2. Remove the 11 Rear Cover screws C26 and remove the Rear Cover C46 .
3. To assemble, reverse the disassembly procedure.
CAUTION:
- When removing or assembling the Rear Cover, avoid dropping screws into the ACM.
NOTE:
- When assembling the Rear Cover, fit the Alignment pins of the Upper Case into the Alignment holes in the Rear Cover, and then attach the Rear Cover screws.
Tightening torque: 0.335 to 0.385 N·m Item
C26 C46
Part Number
MJZ0482 QAZ2792
Description
Rear Cover screws Rear Cover for Brick
Qty 11
1
Xanavi confidential
4.3.2.7 Separating Chassis (into Upper Case and Under Case)
1. Remove the Brackets, referring to "4.3.2.1 Removing/
Assembling Brackets".
2. Remove the Seal, referring to "4.3.2.2 Removing/Assem-bling Seal".
3. Remove the HDD Slider, referring to "4.3.2.3 Removing/
Assembling HDD".
4. Remove the DISPLAY&SW ASSY, referring to "4.3.2.4 Removing/Assembling DISPLAY&SW ASSY".
5. Remove the Rear Cover, referring to "4.3.2.6 Removing/
Assembling Rear Cover".
6. Before starting this section, refer to "4.3.1.5 FFC
Connec-7. Remove the 4 Upper Case screws C26 .
8. Disengage the Snap Fits on the left and right of Upper Case, and then lift the Upper Case of chassis.
CAUTION:
- Be careful not to damage the FFCs.
9. Disconnect the 2 FFCs from the FFC connectors (FH12-xx-0.5SV series) on the Navi PCB, and then separate the chassis into the Upper Case and Under Case.
10. To assemble, reverse the disassembly procedure.
NOTE:
- Connect the FFCs so that the metallic contact surface is on the left, the blue side on the right.
- Continued on the next page.
Part Number MJZ0482
Description Upper Case screws Item
C26
Qty 4
Xanavi confidential
NOTE:
- Check the fold of 45-pin FFC.
- Check the fold of 40-pin FFC.
- Continued on the next page.
40-pin FFC 45-pin FFC
Xanavi confidential
- When the case positioning points have been fitted to the Upper Case, attach the Upper Case screws.
Tightening torque: 0.335 to 0.385 N·m
Xanavi confidential
4.3.2.8 Navi PCB
Item
C28 C13
Part Number
MJZ0533 6584023500
Description
Navi PCB screws Navi PCB for Brick
Qty
6 1
1. Separate the chassis into the upper case and under case, referring to "4.3.2.7 Separating Chassis".
2. Remove the 6 Navi PCBscrews C28 . - Continued on the next page.
Xanavi confidential
Item C13
Part Number 6584023500
Description Navi PCB for Brick
Qty 1
3. Rotate the Navi PCB C13 as shown in the figure.
CAUTION:
- Take care not to damage any parts on the PCB.
4. Pull out the 68-pin FFC from the FFC Connector (FH28 Series) on the Navi PCB.
5. Pull out the 50-pin FFC from the FFC Connector (FH12x-xx-0.5SH Series) on the Navi PCB.
6. To assemble, reverse the disassembly procedure.
NOTE:
- Connect the 68-pin FFC and 50-pin FFC properly as in the figure.
- When attaching the Navi PCB to the Under Case, fit the Alignment points (burring) of the Under Case into the screw holes in the Navi PCB, and then attach the Navi PCB screws.
Tightening torque: 0.335 to 0.385 N·m - Continued on the next page.
Xanavi confidential
- After replacing the NAVI PCB, attach the EMC Gaskets C25 .
CAUTION:
- Attach the EMC Gaskets using the ends of the bracket shown in the figure as attachment references, making sure that they do not protrude from the bracket.
- Do not use generally available double-sided adhesive tape for attachment.
Part Number MFZ0041
Description EMC Gasket Item
C25
Qty 2
Xanavi confidential
4.3.2.9 Audio PCB
1. Separate the chassis into the upper case and under case, referring to "4.3.2.7 Separating Chassis".
2. Remove the 5 Under Cover screws C28 .
3. Release the 4 snap fits between the Under Cover and Under Case, and then remove the Under Cover C45 . 4. Disconnect the 68-pin FFC C20 from the FFC Connector
(FH28 series) on the Audio PCB.
5. Pull out the FAN cable form the FAN connector, and then remove the Audio PCB C11 .
NOTE:
- After plugging in the FAN cable, lay out the surplus cable referring to the next page.
- Connect the 68-pin FFC properly as in the figure.
- When attaching the Under Cover to the Under Case, engage the snap fits securely in place (fit the 4 Align-ment pins of Under Cover into the 4 AlignAlign-ment holes on Under Case).
- When attaching the Under Cover to the Under Case, fit the Alignment points (burring) of the Under Case into the screw holes in the Audio PCB, and then attach the Under Cover screws.
Tightening torque: 0.335 to 0.385 N·m - Continued on the next page.
Item
C28 C45 C20 C11
Part Number
MJZ0533 QAZ2602 EKZ0262
-Description
Under Cover screws Under Cover
FFC 68pin for Brick Audio PCB
Qty
5 1 1 1
Xanavi confidential
- Set the FAN cable according to the figure.
- Push any surplus FAN cable into the chassis from the direction of arrow A.
Xanavi confidential
4.3.2.10 Fan Assy
Item
C26 C19
Part Number
MJZ0482 6584030700
Description FAN ASSY screws FAN w/ Bracket and Rubber
Qty
2 1
1. Before starting this section, refer to "4.3.1.3 Precautions When Handling Fan Assy".
2. Separate the chassis into the upper case and under case, referring to "4.3.2.7 Separating Chassis".
3. Remove the Audio PCB, referring to "4.3.2.9 Removing/
Assembling Audio PCB".
4. Remove the 2 Fan Assy screws C26 and the Fan Assy C19 .
5. To assemble, reverse the disassembly procedure.
NOTE:
- Fan Assy screw tightening torque: 0.335 to 0.385 N·m
CAUTION:
- Do not touch the fan rotating portion or drop the Fan Assy: Doing so could damage the precision bearing, which could result in noise.
- When the Fan Assy is replaced, the Rubber may rise on the new Fan Assy: If it does rise, push it in, and then attach the Fan Assy.
Xanavi confidential
4.3.2.11 HDD Connector PCB
Item
C22 C26 C49 C26 C40 C41 C28 C12
Part Number
EKZ0411 MJZ0482 QAZ2961 MJZ0482 NQZ0482 NQZ0501 MJZ0533 6584023600
Description
FFC 50pin
HDD Frame screws Under Case
HDD Holder screws HDD Frame
HDD Holder
HDD Connector PCB screws
HDD Connector PCB
1. Separate the chassis into the upper case and under case, referring to "4.3.2.7 Separating Chassis".
2. Remove the Audio PCB, referring to "4.3.2.9 Removing/
Assembling Audio PCB".
3. Disconnect the 50-pin FFC C22 from the FFC Connector (FH12x-xx-0.5SV series) on HDD Connector PCB.
4. Remove the 4 HDD Frame screws C26 and the Under Case C49 .
5. Remove the 4 HDD Holder screws C26 and the HDD Frame C40 and HDD Holder C41 .
6. Remove the 2 HDD Connector PCB screws C28 and the HDD Connector PCB C12 .
7. To assemble, reverse the disassembly procedure.
NOTE:
- HDD Connector PCB screw tightening torque: 0.335 to 0.385 N·m
- When attaching the HDD Holder to the HDD Frame, fit the Alignment pins of the HDD Frame into the Align-ment holes in the HDD Holder, and then attach the HDD Holder screws (at all 4 points).
Tightening torque: 0.335 to 0.385 N·m
- When attaching the HDD Frame to the Under Case, fit the Alignment points (burring) of the Under Case into the screw holes in the HDD Frame, and then attach the HDD Frame screws (at all 4 points).
Tightening torque: 0.335 to 0.385 N·m
- Connect the 50-pin FFC properly as in the figure.
Qty
1 4 1 4 1 1 2 1
Xanavi confidential
4.3.2.12 DVD Drive Assy
Item
C26 C44 C18
Part Number
MJZ0482 QAZ2772 6584686200
Description
Upper Case screws Upper Case for Brick DVD Drive ASSY
Qty
4 1 1
1. Before starting this section, refer to "4.3.1.1 Precautions when Handling DVD Drive".
2. Separate the chassis into the upper case and under case, referring to "4.3.2.7 Separating Chassis".
3. Remove the 4 Upper Case screws C26 , and then remove the DVD Drive Assy C18 from the Upper Case C44 . 4. To assemble, reverse the disassembly procedure.
NOTE:
- When attaching the DVD Drive Assy to the Upper Case, fit the Alignment points (burrings) of the DVD Bracket into the screw holes in the Upper Case, and then attach CAUTION:
- When replacing the DVD Drive, replace the entire DVD Drive Assy (with FFC).
- Hold only the DVD Bracket when handling the DVD Drive Assy. Do not touch the DVD Drive itself.
Xanavi confidential
4.3.2.13 FFC of DVD Drive Assy
When replacing the DVD Drive, replace the entire DVD Drive Assy (with FFC).
1. Remove Sheet C36 and Sheet C35 with your fingers.
2. Remove the 4 DVD Drive screws C27 and the DVD Bracket.
CAUTION:
- When removing or assembling the DVD Drive, avoid dropping screws into the Drive.
3. Unplug the 45-pin FFC C23 and 40-pin FFC C24 from the connectors of the DVD Drive.
4. To assemble, reverse the disassembly procedure.
- Continued on the next page.
Item
C36 C35 C27 C23 C24
Part Number
MUZ2631 MUZ2611 MJZ0521 EKZ0412 EKZ0413
Description
Sheet for DVD Sheet for DVD DVD Drive screws FFC 45pin
FFC 40pin
Qty
1 1 4 1 1
Xanavi confidential
Sheet C35
- When aligning the edge a of press bent portion and the edge a of square hole in Sheet DVD C35 , attach the sheet over the FFC so that the cable opening in the DVD BRKT is blocked: Take care that the sheet does not overlap the press bent portion. After attaching the sheet, press the entire surface with sufficient force so the sheet sticks sufficiently.
Sheet C36
- When aligning the edge b of press bent portion and the edge b of Sheet DVD2 C36 , the edge c of DVD BRKT and the edge c of Sheet DVD2 C36 : attach the sheets so that the cable opening in the DVD BRKT is blocked, but taking care that the sheet does not overlap the press bent portion. After attaching the sheet, press the entire surface with sufficient force so the sheet sticks sufficiently.
NOTE:
- Connect the 45-pin FFC and 40-pin FFC properly as in the figure on the preceding page.
- When attaching the DVD Bracket to the DVD Drive, pass the 45-pin FFC and 40-pin FFC through the openings in the DVD Bracket, fit the Alignment points of DVD Bracket (2 burring points at rear) into the screw holes in the DVD Drive, and then attach the DVD Drive screws first at rear in the order of 1 to 2 . The order of attaching the DVD Drive screws in front is not specified.
Tightening torque: 0.335 to 0.385 N·m
Xanavi confidential
This product is a lead free model.
Lead free solder is used in PWB stamped LF mark.
Please keep the following conditions when you repair.
1. Use lead free solder.
* Koki's lead free solder S3X-55M 0.6mm (CLARION Parts No.642-0231-01)
* Koki's lead free solder S3X-55M 1.0mm (CLARION Parts No.642-0231-02) 2. Use a nitrogen solder system.
3. Do not use "General solder" and "Lead free solder"
together.
SPECIFICATIONS
AM/FM Radio section
Tuning system: PLL Frequeency synthesizer system Receive range: AM 530kHz to 1710kHz
FM 87.75MHz to 107.9MHz Intermediate frequency:
AM/FM10.7MHz Quieting sensitivity: AM Less than 35dBu
(at 20dB S/N) FM Less than 10dBu
(at 30dB S/N)
Separation: FM More than 35+10/-10dB (400Hz)
More than 30+10/-10dB (10kHz)
S/N ratio: AM More than 50dB FM More than 58dB Auto tuning stop sensitivity:
AM 35+5/-3dBu
SIRIUS Radio tuner section
Frequency range: 2320.0 to 2322.5MHz
General
Power supply voltage: DC13.2V(10.8V to 15.6V) Negative ground Dimensions(mm): 172(W) x 43(H) x 147(D)
Weight: 410g
NOTES
* As for this model, the tuner of the DSP type is used. When you exchange it due to the tuner pack(BL101;880-2091I) or IC304 trouble, it is necessary to adjust for S-meter etc. Spe-cial JIG is necessary for an accurate adjustment. The pro-cedure document for the exclusive use jig is appended to it.
* The following parts which have heat sink on the bottom face soldered to the PCB cannot be ex-changed.
D611; ST70-27F-7072 Q581; 2SD1758TK Q614; 2SB1202FA IC201; SAF7730HV/N317
* Manufactured under license from Dolby Laboratories.
"Dolby", "Pro Logic ll" and the double-D symbol are trade-marks of Dolby Laboratories.
* We cannot supply PWB with component parts in principle.
When a circuit on PWB has failure, please repair it by com-ponent parts base. Parts which are not mentioned in ser-vice manual are not supplied.
* Specifications and design are subject to change without no-tice for further improvement.