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Display Error

In document Amx4 Series Diagnostics (Page 139-142)

The DISPLAY OK status signal was low indicating the display controller malfunctioned, or there was faulty feedback.

Check DISPLAY OK signal of the On Board Status port on sheet 4 location F 8 of the CPU schematic.

Check connection from CPU to display controller. Check display controller.

Error Code 23 Hex in the error list. ERROR 70

Halting Error

Watch dog timer shut the system down. Does the unit pass power-up tests?

Check the watchdog U137 on CPU 46–232828 or U65 on 46–264974 and associated components.

Is there excessive noise somewhere that may cause the CPU to get lost.

Are there glitches on CPU reset line? Error Code 70 Hex in the Error List.

TABLE 12–3 (CONT.)

APPLICATIONS ERROR CODES

Error Number Probable Cause Recommended Action

ERROR 101 Charge Fault

Charging current feedback value was high during high current charging.

Check BAT V & CHARGER CUR SEL signal of the Charger and Drive Control port on sheet 4 location D 8 of the CPU schematic.

Is the charge current demand DAC functioning properly? Are multiplexers U77 on CPU 46–232828 or U123 on CPU 46–264974 and U76 on Charger Board functioning properly?

Was there a very large step change in line voltage? Error Code 01 Hex in the error list.

ERROR 102 Charge Fault

Charging current feedback value was low during high current charging.

Check BAT V & CHARGER CUR SEL signal of the Charger and Drive Control port on sheet 4 location D 8 of the CPU schematic.

Is the charge current demand DAC functioning properly? Are multiplexers U77 on CPU 46–232828 or U123 on CPU 46–264974 and U76 on Charger Board functioning properly?

Was there a very large drop in line voltage?

Was charging initiated immediately after the unit was just charged? The charger may saturate faster than the firmware can compensate in this case.

Were locks or extraneous loads left on? Error Code 02 Hex in the error list. ERROR 103

Charge Fault

Charging current feedback value was high during trickle charge.

Check FREQ FDBK 0 signal of the On Board Control port on sheet 5 Location B 9 of the CPU schematic.

Is the charge current demand DAC functioning properly? Are multiplexers U77 on CPU 46–232828 or U123 on CPU 46–264974 and U76 on Charger Board functioning properly?

Was there a very large change in line voltage? Error Code 03 Hex in the error list.

ERROR 104 Charge Fault

Charging current feedback value was low during trickle charge.

Check CHARGE SCALE SELECT signal of the Charger and Drive Control port on sheet 4 location D 8 of the CPU schematic.

Is the charge current demand DAC functioning properly? Are multiplexers U77 on CPU 46–232828 or U123 on 46–264974 and U76 on Charger Board functioning properly?

Was there a very large drop in line voltage?

Was charging initiated immediately after the unit was just charged? The charger may saturate faster than the firmware can compensate in this case.

TABLE 12–3 (CONT.)

APPLICATIONS ERROR CODES

Error Number Probable Cause Recommended Action

ERROR 105 Charge Fault

The charger has been operating at full charger output for more than 15 hours.

Was the unit calibrated properly? Is the line voltage low?

Was the battery voltage below 110 volts before the charge was initiated?

Were the batteries discharged to less than 108 volts? If so a few charge and run cycles may be needed to rejuvenate them.

Error Code 05 Hex in the error list. ERROR 106

Charge Fault

Charge current feedback value was zero. Check FREQ FDBK 0 signal of the On Board Control port on sheet 5 Location B 9 of the CPU schematic.

If a voltage is developed across AMX1-A3-R1 when the unit is first plugged in, the feedback circuitry is defective, otherwise look for a faulty connection or a charge board failure.

Error Code 06 Hex in the error list. ERROR 107

Charge Fault

Charge clamp voltage was exceeded at zero charge current demand.

Check CHARGE SCALE SELECT signal of the Charger and Drive Control port on sheet 4 Location D 8 of the CPU schematic.

Does the charge command reach the charge board correctly?

Error Code 07 Hex in the error list. ERROR 210

Drive Fault

Left stall feedback circuitry is defective. A stall is indicated after the drive board has been reset.

Check stall circuits from drive board to CPU. Error Code 10 Hex in the error list.

ERROR 211 Drive Fault

Right stall feedback circuitry is defective A stall is indicated after the drive boardhas been reset.

Check stall circuits from drive board to CPU. Error Code 11 Hex in the error list.

ERROR 214 Drive Fault

Left drive current feedback from the drive control was higher than the command from the CPU board.

Check connections from the CPU board to the drive control board.

Check the feedback buffers on the CPU. Check drive module fuses.

Check the feedback circuits on the drive control board. Check to see if all connectors in the drive module are in place.

Error Code 14 Hex in the error list. ERROR 215

Drive Fault

Left drive current feedback from the drive control was lower than the command from the CPU board.

Check current from the CPU board to the drive control board.

Check the feedback buffers on the CPU. Check drive module fuses.

Check the feedback circuits on the drive control board. Check to see if all connectors in the drive module are in place.

TABLE 12–3 (CONT.)

APPLICATIONS ERROR CODES

Error Number Probable Cause Recommended Action

ERROR 216 Drive Fault

Right drive current feedback from the drive control was higher than the command fromthe CPU board.

Check connections from the CPU board to the drive control board.

Check the feedback buffers on the CPU. Check drive module fuses.

Check the feedback circuits on the drive control board. Check to see if all connectors in the drive module are in place.

Error Code 16 Hex in the error list. ERROR 217

Drive Fault

Right drive current feedback from the drive control was lower than the command from the CPU board.

Check connections from the CPU board to the drive control board.

Check the feedback buffers on the CPU. Check drive module fuses.

Check the feedback circuits on the drive control board. Check to see if all connectors in the drive module are in place.

Error Code 17 Hex in the error list. ERROR 218

Drive Fault

One or both handle signals were out of range. This indicates a potential circuit problem.

Calibrate the handle if the error occurs when the handle is pushed all the way forward or pulled all the way back. Make sure that the handle is pushed all the way forward to the stop and pulled all the way back to the stop during calibration.

Check connectors and wiring to the drive handle transducers.

Check the feedback buffers on the CPU. TP-15 on CPU should be +10 volts.

Check that the +10V supply from the CPU to the transducers is intact.

Check the data acquisition circuitry; analog MUX, sample and hold, and Analog to Digital converter.

Error Code 18 Hex in the error list. ERROR 320

Generator Fault

The 60 Hz inverter feedback failed when attempting to light field lamp.

Check 60 HZ EN and 60 HZ INV RELAY signals of the

In document Amx4 Series Diagnostics (Page 139-142)