Engine Oil and Lube Oil Filter (3) - Replace the lubricating oil and oil filter (3).
WARNING
Avoid direct contact of hot oil with your skin.
Hot oil can cause serious personal injury.
Operate the engine until the water temperature reaches 60° C (140° F). Position the vehicle on a level work
area, apply the parking brake and switch off the engine.
Position a suitable container under the engine oil drain plug and drain the oil immediately to make sure all the oil and suspended contaminants are removed from the engine.
Clean the area around the lube oil filter head and, using strap type filter wrench, remove lube oil filter (3).
Discard lube oil filter (3) if it is not required for a failure analysis. Clean the gasket sealing surface of the filter head.
Note: The 'O' ring can stick on the filter head. Make sure the 'O' ring is removed and discarded.
Note: Fill the filter with clean lubricating oil prior to installation. The lack of lubrication during the delay until the filter is pumped full of oil is harmful to the engine.
Apply a light film of clean lubricating oil to the gasket surface of the new filter and install the filter on the filter head. Turn the filter until the gasket contacts the filter head surface. Tighten the filter an additional 1/2 to 3/4 of a turn, or as specified by the filter manufacturer.
Note: Mechanical tightening of the filter is not recommended and may result in seal and/or cartridge damage. Tighten filter by hand only.
Check and clean the engine oil drain plug threads and the seal surface. Replace plug if damaged. Install and tighten the drain plug to a torque of 88 Nm (65 lbf ft).
Fill the engine with clean lubricating oil specified in Section 300-0020, LUBRICATION SYSTEM. The oil level should be between the low (L) and high (H) marks on the dipstick.
Engine oil pressure must be indicated on the gauge within 15 seconds after starting engine. If oil pressure is not reached within 15 seconds, shut off the engine immediately to avoid engine damage. Confirm the correct oil level in the oil pan.
Start the engine and operate at idle speed to inspect for leaks at the filter and oil drain plug. Shut off the engine, wait approximately ten minutes to let the oil drain back to the sump and check the oil level again.
Add oil as necessary to bring the level to the high (H) mark on the dipstick. Do not overfill the engine with oil.
Every 1 000 Hours
Fuel Filter (4) - Clean the area around the fuel filter head and replace the fuel filter.
Section 110-0030
SM 2174 10-02 13
Position the vehicle on a level work area, apply the parking brake and switch off the engine. Using a strap type filter wrench, remove fuel filter (4) and discard the thread adaptor sealing ring. Clean the gasket surface of the filter head.
Install the new thread adaptor sealing ring (supplied with new filter) and apply a film of clean engine oil to lubricate the filter seal. Fill the new filter with clean fuel specified in Section 300-0020, LUBRICATION
SYSTEM.
Install new fuel filter (6) on the filter head and tighten by hand until the gasket contacts the filter head surface. Tighten fuel filter (6) per filter manufacturer's instructions.
Note: Mechanical tightening of the filter is not recommended and may result in seal and/or cartridge damage. Tighten filter by hand only.
Coolant Filter (5) - Replace coolant filter (5) as follows:
Note: There is a shut off valve at the coolant inlet and outlet lines of coolant filter (5). Closing these valves will enable coolant filter (5) to be replaced without an excessive loss of coolant.
WARNING
Do not remove the pressure cap from a hot engine. Wait until the coolant temperature is below 50° C (120° F) before removing the pressure cap. Heated coolant spray or steam can cause personal injury.
1. Remove the cooling system pressure cap from header tank.
2. Close shut off valves at coolant filter (5) inlet and outlet lines and, using filter wrench, remove and discard coolant filter (5) from engine (1).
WARNING
A small amount of coolant can leak when servicing the coolant filter with the shut off valves in the closed position. To avoid personal injury, avoid contact with hot coolant.
3. Clean the filter adaptor with a clean, lint free cloth.
4. Lightly coat new coolant filter (5) seal with clean engine oil as specified in Section 300-0020, LUBRICATION SYSTEM.
5. Start coolant filter (5) on the filter adaptor and tighten it by hand until the seal touches the adaptor filter head.
Tighten an additional 1/2 to 3/4 of a turn after contact, or as specified by the filter manufacturer.
Note: Mechanical tightening of coolant filter (5) is not necessary and will distort or crack the adaptor. Tighten coolant filter by hand only.
6. Open shut off valves at coolant filter (5) inlet and outlet lines, and install pressure cap on header tank.
7. Start the engine and check for leaks. If any leaks are noted, have them corrected. Add coolant as required.
Refer to Section 210-0000, COOLING SYSTEM.
Every 2 000 Hours
Engine Mounting Bolts (16) - Check torque on engine mounting bolts (16). If required, tighten to 298 Nm (220 lbf ft).
Engine (1) - Steam clean.
Engine (1) Overhead Set - Adjust the valves and injectors. Refer to Engine Operation and Maintenance Manual for details.
Engine (1) Water Pump - Inspect water pump weep hole and ensure it is not blocked.
Engine (1) Turbocharger Mounting Nuts - Tighten nuts to 65 Nm (50 lbf ft).
SPECIAL TOOLS
Refer to Section 300-0070, SERVICE TOOLS, for part numbers of service tools which should be used in conjunction with procedures outlined in the engine manufacturers service manual, and, general service tools required. These tools are available from your dealer.
Section 110-0030
Engine - Engine and Mounting
SM 2174 10-02
14
* * * *
SPECIAL TORQUE SPECIFICATIONS
TORQUE
FIG. NO. ITEM NO. ITEM NAME Nm lbf ft
3 2 Capscrew 80 59
3 3 Capscrew 47 35
1 16 Bolt 298 220
- - Engine Drain Plug 88 65
1 18 Bolt 31 23
1 29 Bolt 31 23
Section 110-0040
SM 2175 10-02 1 5
4 2,3
1
7
6
ECM ON ENGINE LHS
SWE