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TABLE OF FAULT CODES

In document TA30G7 (Page 69-87)

Display during AEB-Mode - Continued

TABLE OF FAULT CODES

Fault MEANING OF CODE TCU reaction Checks Remarks

Code possible reason for fault detection (hex)

11 LOGICALERRORATGEARRANGESIGNAL TCU shifts transmission to•check cables from TCU to Failure cannot be TCU detected a wrong signal combination for the neutral shift lever detected in systems

gear range OP-Mode: transmission •check signal combinations with DW2/DW3 shift

•cable from shift lever to TCU is broken shutdown of shift lever positions for lever

•cable is defective and is contacted to battery voltage gear range or vehicle ground

•shift lever is defective

12 LOGICALERRORATDIRECTIONSELECTSIGNAL TCU shifts transmission to•check cables from TCU to TCU detected a wrong signal combination for the neutral shift lever

direction OP-Mode: transmission •check signal combinations

•cable from shift lever to TCU is broken shutdown of shift lever positions

•cable is defective and is contacted to battery voltage F-N-R or vehicle ground

•shift lever is defective

13 LOGICALERRORATENGINEDERATINGDEVICE after selecting neutral, •check engine derating This fault is reset TCU detected no reaction of engine while TCU changes to device after power up of

derating device active TCU

15 LOGICALERRORATDIRECTIONSELECTSIGNAL 2 TCU shifts transmission •check cables from TCU Fault is taken back if

SHIFTLEVER to neutral if selector to shift lever 2 TCU detects a valid

TCU detected a wrong signal combination for the active •check signal neutral signal for the

direction OP-Mode: transmission combinations of shift lever direction at the shift

•cable from shift lever 2 to TCU is broken shutdown if selector positions F-N-R lever

•cable is defective and is contacted to battery active voltage or vehicle ground

•shift lever is defective

16 LOGICALERRORATAXLECONNECTION OP-Mode: normal •check cables from TCU

feedback axle connection measured by TCU to feedback axle

and output signal axle connection don't fit connection switch

•axle can't be connected/disconnected due to •check signals of the

mechanical problem feedback axle connection

•one of the cables from feedback axle connection -switch to TCU is broken

Section 120-0010

Transmission - Transmission and Mounting

SM 2177 11-02

12

Fault MEANING OF CODE TCU reaction Checks Remarks

Code possible reason for fault detection (hex)

17 S.C. TOGROUNDAT customer specific •check cables from TCU See figure 10 TCU detected a wrong voltage at the output pin, to device

that looks like a s.c. to vehicle ground •check connectors from

•cable is defective and is contacted to vehicle TCU to device

ground •check the resistance of

•device has an internal defect device

•connector pin is contacted to vehicle ground

18 S.C. TOBATTERYVOLTAGEATADM4 no reaction •check cables from TCU See figure 10 TCU detected a wrong voltage at the output pin, to relay

that looks like a s.c. to battery voltage •check connectors from

•cable is defective and is contacted to battery TCU to relay

voltage •check the resistance of

•relay has an internal defect relay

•connector pin is contacted to battery voltage

19 O.C. ATADM4 no reaction •check cable from TCU See figure 10

TCU detected a wrong voltage at the output pin, to relay

that looks like a o.c. for this output pin •check connectors from

•cable is defective and has no connection to TCU relay to TCU

•relay has an internal defect •check resistance of

•connector has no connection to TCU relay

25 S.C. TOBATTERYVOLTAGEORO.C. ATTRANSMISSIONSUMP no reaction, •check cable from TCU to

TEMPERATURESENSORINPUT TCU uses default temp. sensor

the measured voltage is too high: OP-Mode: normal •check connectors

•cable is defective and is contacted to battery voltage •check temperature sensor

•cable has no connection to TCU

•temperature sensor has an internal defect

•connector pin is contacted to battery voltage or is broken

26 S.C. TOGROUNDATTRANSMISSIONSUMPTEMPERATURESENSOR no reaction, •check cable from TCU to

INPUT TCU uses default temp. sensor

the measured voltage is too low: OP-Mode: normal •check connectors

•cable is defective and is contacted to vehicle ground •check temperature sensor

•temperature sensor has an internal defect

•connector pin is contacted to vehicle ground

27 S.C. TOBATTERYVOLTAGE ORO.C. ATRETARDER no reaction, •check cable from TCU to

TEMPERATURESENSORINPUT TCU uses default temp. sensor

the measured voltage is too high: OP-Mode: normal •check connectors

•cable is defective and is contacted to battery voltage •check temperature sensor

•cable has no connection to TCU

•temperature sensor has an internal defect

•connector pin is contacted to battery voltage or is broken

28 S.C. TOGROUNDATRETARDERTEMPERATURESENSORINPUT no reaction, •check cable from TCU to the measured voltage is too low:TCU uses default temp. sensor

•cable is defective and is contacted to vehicle ground OP-Mode: normal •check connectors

•temperature sensor has an internal defect •check temperature sensor

•connector pin is contacted to vehicle ground

31 S.C. TOBATTERYVOLTAGEORO.C. ATENGINESPEEDINPUT OP-Mode: substitute clutch•check cable from TCU to TCU measures a voltage higher than 7.00 V at speed control sensor

input pin •check connectors

•cable is defective and is contacted to battery voltage •check speed sensor

•cable has no connection to TCU

•speed sensor has an internal defect

•connector pin is contacted to battery voltage or has no contact

Section 120-0010

SM 2177 11-02 13

Fault MEANING OF CODE TCU reaction Checks Remarks

Code possible reason for fault detection (hex)

32 S.C. TOGROUNDATENGINESPEEDINPUT OP-Mode: substitute clutch •check cable from TCU to TCU measures a voltage less than 0.45V at speed input control sensor

pin •check connectors

•cable/connector is defective and is contacted to •check speed sensor vehicle ground

•speed sensor has an internal defect

33 LOGICALERRORATENGINESPEEDINPUT OP-Mode: substitute clutch •check cable from TCU to This fault is reset after

TCU measures a engine speed over a threshold and the control sensor power up to TCU

next moment the measured speed is zero •check connectors

•cable / connector is defective and has bad contact •check speed sensor

•speed sensor has an internal defect •check sensor gap

•sensor gap has the wrong size

34 S.C. TOBATTERYVOLTAGEORO.C. ATTURBINESPEEDINPUT OP-Mode: substitute clutch •check cable from TCU to TCU measures a voltage higher than 7.00 V at speed control sensor

input pin if a failure is existing at •check connectors

•cable is defective and is contacted to battery voltage output speed, •check speed sensor

•cable has no connection to TCU TCU shifts to neutral

•speed sensor has an internal defect OP-Mode: limp home

•connector pin is contacted to battery voltage or has no contact

35 S.C. TOGROUNDATTURBINESPEEDINPUT OP-Mode: substitute clutch •check cable from TCU to TCU measures a voltage less than 0.45V at speed control sensor

input pin if a failure is existing at •check connectors

•cable / connector is defective and is contacted to output speed, •check speed sensor

vehicle ground TCU shifts to neutral

•speed sensor has an internal defect OP-Mode: limp home

36 LOGICALERRORATTURBINESPEEDINPUT OP-Mode: substitute clutch •check cable from TCU to This fault is reset after

TCU measures a turbine speed over a threshold and control sensor power up of TCU

at the next moment the measured speed is zero if a failure is existing at •check connectors

•cable / connector is defective and has bad contact output speed, •check speed sensor

•speed sensor has an internal defect TCU shifts to neutral •check sensor gap

•sensor gap has the wrong size OP-Mode: limp home

37 S.C. TOBATTERYVOLTAGEORO.C. ATINTERNALSPEEDINPUT OP-Mode: substitute clutch •check cable from TCU to TCU measures a voltage higher than 7.00 V at speed control sensor

input pin •check connectors

•cable is defective and is contacted to battery voltage •check speed sensor

•cable has no connection to TCU

•speed sensor has an internal defect

•connector pin is contacted to battery voltage or has no contact

38 S.C. TOGROUNDATINTERNALSPEEDINPUT OP-Mode: substitute clutch •check cable from TCU to TCU measures a voltage less than 0.45V at speed input control sensor

pin •check connectors

•cable / connector is defective and is contacted to •check speed sensor vehicle ground

•speed sensor has an internal defect

39 LOGICALERRORATINTERNALSPEEDINPUT OP-Mode: substitute clutch•check cable from TCU to This fault is reset after TCU measures a internal speed over a threshold and at control sensor power up of TCU

the next moment the measured speed is zero •check connectors

•cable / connector is defective and has bad contact •check speed sensor

•speed sensor has an internal defect •check sensor gap

•sensor gap has the wrong size

Transmission - Transmission and Mounting

Section 120-0010

Transmission - Transmission and Mounting

SM 2177 11-02

14

Fault MEANING OF CODE TCU reaction Checks Remarks

Code possible reason for fault detection (hex)

3A S.C. TOBATTERYVOLTAGEORO.C. ATOUTPUTSPEEDINPUT special mode for gear •check cable from TCU to TCU measures a voltage higher than 12.5 V at speed selection sensor

input pin OP-Mode: substitute clutch •check connectors

•cable is defective and is contacted to battery voltage control •check speed sensor

•cable has no connection to TCU if a failure is existing at

•speed sensor has an internal defect turbine speed,

•connector pin is contacted to battery voltage or has TCU shifts to neutral

no contact OP-Mode: limp home

3B S.C. TOGROUNDATOUTPUTSPEEDINPUT special mode for gear •check cable from TCU to TCU measures a voltage less than 1.00V at speed input selection sensor

pin OP-Mode: substitute clutch •check connectors

•cable / connector is defective and is contacted to control •check speed sensor

vehicle ground if a failure is existing at

turbine speed, TCU shifts to neutral OP-Mode: limp home

3C LOGICALERRORATOUTPUTSPEEDINPUT special mode for gear •check cable from TCU to This fault is reset after

TCU measures a output speed over a threshold and at selection sensor power up of TCU

the next moment the measured speed is zero OP-Mode: substitute clutch •check connectors

•cable / connector is defective and has bad contact control •check speed sensor

•speed sensor has an internal defect if a failure is existing at •check sensor gap

•sensor gap has the wrong size turbine speed, TCU shifts to neutral OP-Mode: limp home

3E OUTPUTSPEEDZERODOESN’TFITTOOTHERSPEEDSIGNALS special mode for gear •check sensor signal of This fault is reset after if transmission is not neutral and the shifting has selection output speed sensor power up of TCU

finished, OP-Mode: substitute clutch •check sensor gap of output

TCU measures outputspeed zero and turbine speed or control speed sensor

internal speed not equal to zero. if a failure is existing at •check cable from TCU to

•speed sensor has an internal defect turbine speed, sensor

•sensor gap has the wrong size TCU shifts to neutral OP-Mode: limp home

56 ENGINE CONF TIMEOUT OP-Mode: substitute clutch •check engine controller

Timeout of CAN-message ENGINE CONF from engine control •check wire of CAN-Bus

controller •check cable to engine

•interference on CAN-Bus controller

•CAN wire/connector is broken

•CAN wire/connector is defective and has contact to vehicle ground or battery voltage

57 EEC1 TIMEOUT OP-Mode: substitute clutch •check EEC controller

Timeout of CAN-message EEC1 from EEC controller control •check wire of CAN-Bus

•interference on CAN-Bus •check cable to EEC

•CAN wire/connector is broken controller

•CAN wire/connector is defective and has contact to vehicle ground or battery voltage

58 EEC3 TIMEOUT OP-Mode: substitute clutch •check EEC controller

Timeout of CAN-message EEC3 from EEC controller control •check wire of CAN-Bus

•interference on CAN-Bus •check cable to EEC

•CAN wire/connector is broken controller

•CAN wire/connector is defective and has contact to vehicle ground or battery voltage

65 ENGINGETORQUESIGNAL OP-Mode: substitute clutch •check engine controller CAN signal for engine torque is defective control •check wire of CAN-Bus

•engine controller is defective •check cable to engine

•interference on CAN-Bus controller

66 KICKDOWNSIGNAL no reaction •check engine controller

CAN signal for kickdown is defective •check wire of CAN-Bus

•engine controller is defective •check cable to engine

•interference on CAN-Bus controller

Section 120-0010

SM 2177 11-02 15

Fault MEANING OF CODE TCU reaction Checks Remarks

Code possible reason for fault detection (hex)

69 REFERENCEENGINETORQUESIGNAL OP-Mode: substitute clutch•check engine controller CAN signal for reference of engine torque is defective control •check wire of CAN-Bus

•engine controller is defective •check cable to engine

•interference on CAN-Bus controller

6A ACTUALENGINETORQUESIGNAL OP-Mode: substitute clutch •check engine controller CAN signal for actual engine torque is defective control •check wire of CAN-Bus

•engine controller is defective •check cable to engine

•interference on CAN-Bus controller

6B NOMFRICTIONTORQUESIGNAL OP-Mode: substitute clutch •check engine controller CAN signal for nominal friction torque is defective control •check wire of CAN-Bus

•engine controller is defective •check cable to engine

•interference on CAN-Bus controller

6E EEC2 TIMEOUT no reaction •check EEC controller

Timeout of CAN-message EEC2 from EEC controller TCU uses default signal •check wire of CAN-Bus

•interference on CAN-Bus accelerator pedal in idle •check cable to EEC

•CAN wire/connector is broken position controller

•CAN wire/connector is defective and has contact to OP-Mode: normal vehicle ground or battery voltage

6F ACCELERATORLOWIDLESWITCHSIGNAL no reaction •check EEC controller if this signal is not CAN signal for manual downshift is defective TCU uses default signal •check wire of CAN-Bus transmitted via CAN,

•EEC controller is defective accelerator pedal in idle •check cable to EEC TCU uses default

•interference on CAN-Bus position controller signal

OP-Mode: normal

71 S.C. TOBATTERYVOLTAGEATCLUTCH K1 TCU shifts to neutral •check cable from TCU to 1) see figure 10 the measured resistance value of the valve is out of OP-Mode: limp home gearbox

limit, the voltage at K1 valve is too high. if failure at another •check connectors from

•cable / connector is defective and has contact to clutch is pending TCU to gearbox

battery voltage TCU shifts to neutral •check regulator resistance 1)

•cable / connector is defective and has contact to OP-Mode: TCU shutdown •check internal wire

another regulator output of the TCU harness of the gearbox

•regulator has an internal defect

72 S.C. TOGROUNDATCLUTCH K1 TCU shifts to neutral •check cable from TCU to 1) see figure 10 the measured resistance value of the valve is out of OP-Mode: limp home gearbox

limit, the voltage at K1 valve is too low. if failure at another •check connectors from

•cable / connector is defective and has contact to clutch is pending gearbox to TCU

vehicle ground TCU shifts to neutral •check regulator resistance 1)

•regulator has an internal defect OP-Mode: TCU shutdown •check internal wire harness of the gearbox

73 O.C. ATCLUTCH K1 TCU shifts to neutral •check cable from TCU to 1) see figure 10 the measured resistance value of the valve is out of OP-Mode: limp home gearbox

limit. if failure at another •check connectors from

•cable / connector is defective and has no contact to clutch is pending gearbox to TCU

TCU TCU shifts to neutral •check regulator resistance 1)

•regulator has an internal defect OP-Mode: TCU shutdown •check internal wire harness of the gearbox

74 S.C. TOBATTERYVOLTAGEATCLUTCH K2 TCU shifts to neutral •check cable from TCU to 1) see figure 10 the measured resistance value of the valve is out of OP-Mode: limp home gearbox

limit, the voltage at K2 valve is too high. if failure at another •check connectors from

•cable / connector is defective and has contact to clutch is pending gearbox to TCU

battery voltage TCU shifts to neutral •check regulator resistance 1)

•cable / connector is defective and has contact to OP-Mode: TCU shutdown •check internal wire

another regulator output of the TCU harness of the gearbox

•regulator has an internal defect

Transmission - Transmission and Mounting

Section 120-0010

Transmission - Transmission and Mounting

SM 2177 11-02

16

Fault MEANING OF CODE TCU reaction Checks Remarks

Code possible reason for fault detection (hex)

75 S.C. TOGROUNDATCLUTCH K2 TCU shifts to neutral •check cable from TCU to 1) see figure 10 the measured resistance value of the valve is out of OP-Mode: limp home gearbox

limit, the voltage at K2 valve is too low. if failure at another •check connectors from

•cable / connector is defective and has contact to clutch is pending gearbox to TCU

vehicle ground TCU shifts to neutral •check regulator resistance 1)

•regulator has an internal defect OP-Mode: TCU shutdown •check internal wire harness of the gearbox

76 O.C. ATCLUTCH K2 TCU shifts to neutral •check cable from TCU to 1) see figure 10 the measured resistance value of the valve is out of OP-Mode: limp home gearbox

limit. if failure at another •check connectors from

•cable / connector is defective and has no contact to clutch is pending gearbox to TCU

TCU TCU shifts to neutral •check regulator resistance 1)

•regulator has an internal defect OP-Mode: TCU shutdown •check internal wire harness of the gearbox

77 S.C. TOBATTERYVOLTAGEATCLUTCH K3 TCU shifts to neutral •check cable from TCU to 1) see figure 10 the measured resistance value of the valve is out of OP-Mode: limp home gearbox

limit, the voltage at K3 valve is too high. if failure at another •check connectors from

•cable / connector is defective and has contact to clutch is pending gearbox to TCU

battery voltage TCU shifts to neutral •check regulator resistance 1)

•cable / connector is defective and has contact to OP-Mode: TCU shutdown •check internal wire

another regulator output of the TCU harness of the gearbox

•regulator has an internal defect

78 S.C. TOGROUNDATCLUTCH K3 TCU shifts to neutral •check cable from TCU to 1) see figure 10 the measured resistance value of the valve is out of OP-Mode: limp home gearbox

limit, the voltage at K3 valve is too low. if failure at another •check connectors from

•cable / connector is defective and has contact to clutch is pending gearbox to TCU

vehicle ground TCU shifts to neutral •check regulator resistance 1)

•regulator has an internal defect OP-Mode: TCU shutdown •check internal wire harness of the gearbox

79 O.C. ATCLUTCH K3 TCU shifts to neutral •check cable from TCU to 1) see figure 10 the measured resistance value of the valve is out of OP-Mode: limp home gearbox

limit. if failure at another •check connectors from

•cable / connector is defective and has no contact to clutch is pending gearbox to TCU

TCU TCU shifts to neutral •check regulator resistance 1)

•regulator has an internal defect OP-Mode: TCU shutdown •check internal wire

•regulator has an internal defect OP-Mode: TCU shutdown •check internal wire

In document TA30G7 (Page 69-87)