Experion Server or Client machine with Experion Engineering Tools loaded on it Introduction

In this lab, you will perform the following:

• Create a new project

• Add a CPU, Digital Input, and Digital Output

• Configure a Rack, CPU, Input and Output

• Create Ladder logic

• Simulate the logic using the SoftMaster Simulator

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

1 Open SoftMaster from Start  All Programs  SoftMaster  SoftMaster

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

3 Enter the details of the new Project as shown: Project Name: ConfigureDIO

File directory: Default PLC Series: ML-200R

Program name: DIO_Simulation

Leave all other settings at their default values.

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

4 Right-click on I/O Parameter under the new PLC project > Parameter.

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

5 The I/O Parameter Setting dialog box opens. No I/O modules will be configured on

Base 00.

ATTENTION

In actual hardware, all communication modules would be configured on Base 00.

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

6 Open/expand Base 01.

In Slot 0, click the Module drop-down box. Expand Digital Module List  Input module

and double click on DC 24V INPUT, 32points

ATTENTION

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

7 In Slot 1, click the Module drop-down box. Expand Digital Module List  Output Module and double click on TR OUTPUT, 32points

Click OK.

8 Now we will create the first Ladder Rung.

Select a Normally Open Contact (F3) from the LD Toolbar and click on Row 0, Column 0 in the Program window.

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

9 The Select Variable dialog box opens. Enter the following: Variable: START.

Variable List Type: Local Variable

Leave the rest of the values as default.

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

10 This opens the Variable Name Add dialog box. Enter the following; Address: %IX1.0.0

Click OK in the Variable Name Add dialog boxes and in the Select Variable dialog

boxes.

ATTENTION

This address indicates that the variable is of the type “Input,” located at Base 01, Slot 00. The last zero indicates the Channel number of the Digital Input. If the Address is not set, the variable will be saved automatically in the symbolic area (%A).

From the SoftMaster LD Toolbar, select a Coil (F9) and click in the Program window.

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

12 In the Select Variable dialog box, enter the following: Variable Name: RELAY

Variable List Type: Local Variable

Leave the rest of the values as default.

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

13 Enter the following in the Variable Name Add dialog box: Address: %QX1.1.0

Click OK in the Variable Name Add and the Select Variable dialog boxes. ATTENTION

This address indicates that the variable is of type “Output,” located at Base 01, Slot 01. The last zero indicates the Channel number of the Digital Output. If the Address is not set, the variable will be saved automatically in the symbolic area (%A).

14 This completes the first Rung of the Ladder Program. This program will be executed in

the simulator.

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 _Step _Action

15 Click View  Check Program.

16 Keep all default selections in the Program Check dialog box.

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

17 View the Program results in the Check Program tab Message Window.

ATTENTION

Steps 15, 16, 17 are not required in a simulation environment because the program is automatically executed.

18 In the SoftMaster window, click Tools  Start Simulator.

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

19 The SoftMaster-SIM window opens. The Write dialog-box opens (may take a few

seconds)

Click OK on the Write dialog-box. ATTENTION

The Write dialog box is visible after the SoftMaster- SIM window opens completely.

A Warning message may occur indicating Invalid configuration of redundancy System and a Fault Mask Error. Ignore this warning message by clicking Close on the Error/ Warning- New PLC Dialog box. 20 Click OK to acknowledge the Write completion.

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

21 In the SoftMaster window, select Online  Change Mode  Run.

22 Click Yes in response to “Change to Run mode?”

23 Open the SoftMaster-SIM window if not already open (See System Tray if not in on Task

Bar)

In the Channel List, double click on the Digital Input Module located in Base 01 Slot 00 (B1S00: DC24V Input 8-Point)

MasterLogic Software Introduction Configure ML200R using SoftMaster

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 _Step _Action

24 In the SoftMaster-SIM window, select Tools  Start Channel Monitoring.

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 _Step _Action

26 Double click on the Channel Value of Channel No 1 (B1S00.IN00) to invoke the Channel Value Modification dialog box.

Change the state of Digital Input to ON and click OK.

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 _Step _Action

27 Observe that the Normally Open Contact in the Ladder diagram is now closed.

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 _Step _Action

Download Program to Controller

29 In SoftMaster, select Online Connection Settings 30 In Online Settings, select USB

Click Connect

31 SoftMaster gets connected to PLC 32 Select the Online Write option

Keep the default selection. Click OK

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 _Step _Action

33 If this message appears, select Yes

34 Once writing is complete, the following message will appear.

Click Yes

ATTENTION

You may see ‘Module Mismatch error’ if the I/O modules defined in I/O parameters does not match with the actual modules in base.

You will see Fault Mask Remove warning as Fault mask is not set for I/O modules in class.

2/2/2012

In document ML-1001 R400 Rev 03.1 Student Course Book (Page 115-135)