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Describe the ML200R Interface Modules

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

Honeywell

2/2/2012

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. Introduction

• MasterLogic 200R series supports the following open networks through the individual communication modules

– High-speed Ethernet or FEnet modules for the communication with Experion PKS or other HMI systems

• Available on TP-CAT5 or multi-mode fiber-optic media • FEnet also supports Peer-to-Peer communication

– Serial Communication or Snet Module for communication between the PLC and the serial devices

– Profibus-DP master module or Pnet for communication with Profibus-DP • Includes communication with Smart I/O modules

– Profibus Slave Interface module is used for ML I/O’s with other Profibus master controllers like PMD, C300

– DeviceNet master module or Dnet for communication with DeviceNet devices • Includes communication with Smart I/O modules

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. Fast Ethernet / FEnet

• Key Features of FEnet

– Supports TCP/IP and UDP/IP protocols – High Reliability and performance with a

32 bit processor

– Fiber Optic Module is available – With the help of SoftMaster-NM, it

communicates with third party products – Provides E-mail service

– Operates on a maximum speed of 100Mbps

– Provides ONEIP Solution

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. Serial Communication / Snet

• Key features:

– 3 types of modules are available: • RS-232C with 2 Ports • RS-422 (485) with 2 Ports • RS-232C 1Port / RS-422 1Port – Connects to 32 devices using an

RS 485/422 connection

– Used for MODBUS communication • It can act as both Master and

Slave

– Maximum distance is 500 meters using RS422 protocol

– Extensive and detailed Diagnostics using SoftMaster-NM

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. Profibus-DP / Pnet

• Profibus - DP

– Low Cost network appropriate for field level

– Fast Slave communication

– Maximum distance of the network is 1200 meters

– Convenient parameter setting through Sycon and the HS link parameter – Can be used for communication with

third party PLCs

– Maximum communication speed is 12 Mbps

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

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Honeywell Confidential Copyright © 2012 Honeywell International Inc.

MasterLogic PLC SoftMaster PLC Engineering

and SYCON Configuration tool

Serial / USB

CNC

Sensor

ET200M

SMART IO SMART IO

SMART IO SMART IO SMART IO

Repeater

Profibus-DP Using Pnet

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. Profibus Remote Interface Module

• Used to interface MasterLogic I/O’s with other controllers such as C300, and PMD which can be used as Profibus-DP master devices

• Acts as a Profibus-DP Slave sending I/O details and diagnostic information to the Profibus master devices

• Installed in the CPU slot of the ML200 chassis

• Can be configured using a separate tool named Extended Adapter

– Present in Start  All Programs  SoftMaster

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

Honeywell

2/2/2012

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. Profibus Remote Interface Module

• I/O modules supported with Profibus Remote Interface module

– Example: For temperature measurement 2MLF-TC4S and 2MLF-RD4A module types can be used

– Detailed list of supported module types is available in Pnet Remote I/F Module (2MLL-PSRA) User Guide

PMD Controller Profibus Remote Interface Module ML200 Controller Chassis MasterLogic I/O modules ML200 Controller Chassis

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. Profibus Slave Interface Module (2MLL-PSEA)

• Used to interface MasterLogic I/O’s with other controllers such as C300, and PMD which can be used as Profibus-DP Master Devices

• Acts as a Profibus-DP Slave sending I/O details and diagnostic information to the Profibus Master Devices

• Installed in the I/O Slot of the ML200 or ML200R I/O Chassis

• Can be configured using SoftMaster-NM

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. Profibus Slave Interface Module – Architecture

Power ML20 0R FEnet Interface Modules Power Profibus M a ster (2 M LL- PM EA) Ex pa nsi on D riv e Mo du le (2 M L R-DB ST ) Other Interface Modules Profibus-DP Communication Power Pr of ibus Sl av e (2 M LL- PSE A) Ex pa nsi on D riv e Mo du le (2 M L R-DB ST ) I/O Modules Backplane Bus ML200R Controller Chassis Expansion Base1 Expansion Base2 • With ML200R and Profibus Master (2MLL-PMEA)

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. Profibus Slave Interface Module – Architecture

• With third party Profibus Master

PMD Controller Profibus Slave Interface Module ML200/ML200R I/O Chassis MasterLogic I/O Modules ML200/ML200R I/O Chassis

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. DeviceNet / Dnet

• DeviceNet

– Open communication with all DeviceNet devices like actuators, sensors, drives, etc. – Flexible communication speed setting

• 125, 250, 500 Kbps

– Flexibility in network configuration • Supports Multi-drop and T-branch

connection

– Maximum communication distance is 500m – Easy configuration through SyCon software and

the HS link parameter

– Can perform diagnostics and status monitoring of slave modules in the network using Auto- scan

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Max. 12 units (High Speed Link Service: 8 units, PTP Service :8 Units) Max. No. of Network Modules

100/250/500 Max 1.2Km

Max 500m (RS422 / 485) 100m (Node UTP/STP)

2Km (Node Fiber optic) Distance

Auto Scan, Ping test, Frame Monitor, Link Monitor, Loop back Diagnostics SoftMaster-NM, Sycon SoftMaster-NM Configuration Software NA NA NA Yes E-Mail NA NA Yes Yes SoftMaster-200 I/F NA NA Yes Yes P2P NA NA Yes (Modbus) Yes (Modbus) Common Protocol NA NA Yes Yes MLDP Yes Yes NA Yes HSL Service 64 (1 master + 63 slave) 126 (32/segment) 32 64 Station CAN RS485 RS232C \ RS422 \ RS485 IEEE802.3U – 100baseTx, 100baseFx Physical Layer 125k/250k/500kbps 9.6k ~12Mbps 300~11.5kbp s 100/10Mbps Speed DeviceNet PROFIBUS Snet Fast Ethernet Comparison

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

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Honeywell Confidential Copyright © 2012 Honeywell International Inc. Precautions

• Precautions for System Configuration:

– HS Link Station Number should be unique for every module

• Station number of Pnet interface module must be set by the “SyCon Configuration Tool”

– For an FEnet module, the IP addresses must be unique for all modules in the network

– Use cable that complies with the specifications in the data sheet

– If the remote communication cable is connected, keep the cable far away from the Power line or inductive noise

– Improper cable connections (snarled cable, redundant connections) may cause communication errors

– While the power of the module is ON, mounting and dismounting of the module will cause system errors and the CPU module will halt

MasterLogic Architecture and Hardware Installation Describe the ML200R Interface Modules

Copyright © 2012 Honeywell International Inc.

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