Section 05—10 hour or daily service
Perform all 4 hour maintenance services.Perform all 4 hour maintenance services.
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WARNING!
WARNING!
! !
A DEFECTIVE EMERGENCY STOP (E-STOP) A DEFECTIVE EMERGENCY STOP (E-STOP) SYSTEM MAY CAUSE SEVERE IN
SYSTEM MAY CAUSE SEVERE INJURY OR DEATH.JURY OR DEATH.
DO NOT OPERATE ANY MACHINE WITH AN DO NOT OPERATE ANY MACHINE WITH AN INOPERATIVE EMERGENCY STOP SYSTEM.
INOPERATIVE EMERGENCY STOP SYSTEM.
CHECK THE EMERGENCY STOP SYSTEM EVERY CHECK THE EMERGENCY STOP SYSTEM EVERY DA
DAY FOR PROPER WY FOR PROPER WORKING OPERATION. ORKING OPERATION. ?047- ?047-0188
0188
C-650-F/S C-650-F/S
Emergency stop controls Check each emergency stop button:
Check each emergency stop button: Check each emergency stop button each day before beginning operation. Pull out all emergency stop buttons. Place the key switch in the “on” position, and make sure the check emergency stop light comes on. Move the emergency stop reset switch to the “reset” position, and make sure the check emergency stop light goes out.
Depress the console emergency stop button and make sure the emergency stop light comes on. Pull the button out and move the emergency stop reset switch to the “reset” position and repeat for every emergency stop button on the machine.
If the check emergency stop light does not come on when any of the emergency stop buttons is pushed in, repair the emergency stop system before operating the machine..
034-0013C
Grease the carriage wheels:
Grease the carriage wheels: If the carriage wheels are equipped with grease fittings, grease the four carriage wheels until grease is expelled from between the wheel bushing and the wheel axle.
016-0058
Check coolant level:
Check coolant level: When the engine is cold, remove the radiator cap and check the coolant level.
Check the coolant every day before starting the engine. The coolant level should be no more than 1 inch (25 mm) below the bottom of the filler neck.
047-0205A
Check engine oil levels:
Check engine oil levels: Check the oil level in the engine with the dipstick. Do not or operate the engines when the oil level is below the bottom mark.
Wait 10 minutes after stopping the engines before checking the oil.
If necessary, add oil to the engine to bring the oil level up to the top mark on the dipstick.
C
CAUTION!
CAUTION!
! !
TO PREVENT ENGINE DAMAGE, NEVER TO PREVENT ENGINE DAMAGE, NEVER OVERFILL THE
OVERFILL THE ENGINE WITH OIL. ENGINE WITH OIL. CHECK THECHECK THE OIL LEVEL FREQUENTLY DURING THE INITIAL OIL LEVEL FREQUENTLY DURING THE INITIAL ENGINE BREAK-IN PERIOD.
ENGINE BREAK-IN PERIOD.
5-4 C-650-F/S
C-650-F/S
047-0200
Check the engine air filter:
Check the engine air filter: Remove, check, and clean or replace the air filter according to directions in the engine manual.
C
CAUTION!
CAUTION!
! !
NEVER RUN THE ENGINE WITHOUT A COMPLETE NEVER RUN THE ENGINE WITHOUT A COMPLETE AIR FI
AIR FILLTER UNITER UNIT INSTALLED.T INSTALLED.
D
! DANGER! DANGER! !
USE EXTREME CARE WHEN REFUELING THE USE EXTREME CARE WHEN REFUELING THE ENGINE.
ENGINE. NEVER REFILL THE NEVER REFILL THE TTANK WHEN ANK WHEN THETHE ENGINE IS RUNNING OR
ENGINE IS RUNNING OR HOTHOT. . NEVERNEVER COMP
COMPLETELY FILL LETELY FILL THE TTHE TANK. ANK. ALWALWAAYS LEAVEYS LEAVE THE LEVEL 1 INCH (2.5 CM) BELOW THE NECK OF THE LEVEL 1 INCH (2.5 CM) BELOW THE NECK OF THE T
THE TANK TANK TO ALLOW FOO ALLOW FOR EXPANSION. R EXPANSION. ALWALWAAYSYS WIPE UP
WIPE UP ANY FUEL ANY FUEL SPILLS AND SPILLS AND ALLOW ALLOW THEM TTHEM TOO EVAPORA
EVAPORATE TE BEFORE BEFORE STSTARTING THE ENGINARTING THE ENGINE.E.
016-0053A
Fuel tank Check engine fuel levels:
Check engine fuel levels: Check the fuel level in the tank by removing the cap and looking at the level
inside. Fill the tank with fresh, clean, distillate diesel fuel.
NOTE:
NOTE: Use clean oil and fuel and store in approved clean covered containers. Use clean fill funnels.
047-0186A
Drain Caterpillar engine fuel-water separator:
Drain Caterpillar engine fuel-water separator:
Follow directions in the engine manual to drain the fuel-water separator.
047-0183
Check engine drive belts:
Check engine drive belts: Follow the
recommendations in the engine manual to check and tighten the engine drive belts.
C-650-F/S C-650-F/S
016-0057
Hydraulic oil level and temperature gauge
016-0060
Hydraulic oil filler cap
The hydraulic oil should be half way up the gauge when the oil is cold. If the oil level is low, add oil until the level is halfway up the gauge. Use only the proper grade of hydraulic oil.
Notice:
Notice: TTo prevent damage to hydrauo prevent damage to hydrauliclic components, do not operate the machine components, do not operate the machine whenwhen the oil level is below the gauge.
the oil level is below the gauge.
NOTE:
NOTE: The hydraulic oil should be changed if it is contaminated. Store hydraulic oil in clean containers. Wipe away all grease and dirt before removing filler caps.
008-0168B
Carriage shift linkage Grease the carriage shift linkage:
Grease the carriage shift linkage: Grease the carriage shift linkage until grease is expelled between the shaft and the bushing.
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WARNING!
WARNING!
! !
TO PREVENT SEVERE INJURY, BE CERTAIN THAT TO PREVENT SEVERE INJURY, BE CERTAIN THAT THE ENGINE
THE ENGINE IS STOPPED AND IS STOPPED AND ALL PARALL PARTS HAVETS HAVE STOPPED BEFORE SERVICING MOVING PARTS.
STOPPED BEFORE SERVICING MOVING PARTS.
MAKE
MAKE CERTCERTAIN THAAIN THAT EVT EVERYERYONE ONE IN THE AIN THE AREAREA KNOWS THAT THE EQUIPMENT IS BEING KNOWS THAT THE EQUIPMENT IS BEING SERVICED.
SERVICED.
008-0152
Loose single drum chain Check the drum drive chain tension:
Check the drum drive chain tension: If the chain on a single-drum undercarriage is too tight or too loose (more or less than1 ⁄ 4inch (6 mm) deflection), remove the chain cover and loosen the four1 ⁄ 2 inch (13 mm) nuts on the bottom rear drum bearing and move the drum up or down until the chain deflects1 ⁄ 4 inch (6 mm). Retighten the nuts on the drum bearing securely.
If a drum bearing is adjusted as far as possible and the chain still cannot be tensioned correctly, remove a half or full link from the drive chain.
5-6 C-650-F/S
C-650-F/S
Lubricate the drum drive chain with a suitable chain lubricant. Replace the chain cover.
NOTE:
NOTE: If the drum bearing is adjusted up or down after the machine has been set to grade, recheck the drum-to-grade measurements and readjust as necessary.
008-0258B
Double drum chain idler sprockets If the chain on a double-drum undercarriage is too tight or too loose (more or less than1 ⁄ 4 inch (6 mm) deflection), remove the chain cover and loosen the1 ⁄ 2
inch (13 mm) bolt on the idler sprocket and move the sprocket in or out until the chain deflects1 ⁄ 4 inch (6 mm). Retighten the idler sprocket bolt and replace the chain guard.
If an idler sprocket is adjusted as far as possible and the chain still cannot be tensioned correctly, remove a half or full link from the drive chain.
Lubricate the drum drive chains with a suitable chain lubricant. Replace the chain cover.
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WARNING!
WARNING!
! !
TO PREVENT
TO PREVENT SEVERE INJURYSEVERE INJURY, ALL GUARDS AND, ALL GUARDS AND SHIELDS MUST BE IN PLACE AND SECURED SHIELDS MUST BE IN PLACE AND SECURED BEFORE THE MACHINE IS STARTED OR USED.
BEFORE THE MACHINE IS STARTED OR USED.
034-0053A
Typical bogie grease fitting
Grease the bogies (C-650-F only):
Grease the bogies (C-650-F only): add grease to the fittings on the drive and idler bogies until grease is expelled.
Check bogie drive chains tension (C-650-F only):
Check bogie drive chains tension (C-650-F only):
Make sure the bogie drive chains in the deflect1 ⁄ 4 inch (6 mm) between the drive motor sprockets and the sprockets on the drive wheels.
034-0054B
Bogie drive chain adjuster
If the any chain is too tight or too loose (more or less than1 ⁄ 4 inch (6 mm) deflection), loosen the four bolts and the locknut on the bogie chain tightener sprocket and turn the adjusting nut to adjust the drive chain until the chain deflects1 ⁄ 4inch (6 mm). Tighten the locking bolts and nuts securely.
If a chain tightener sprocket is adjusted as far as possible and the chain still cannot be tensioned correctly, remove a half or full link from the drive chain.
Lubricate the bogie drive chains with a suitable chain lubricant.
Clean and inspect the machine:
Clean and inspect the machine: After all 10 hour or daily maintenance has been performed, walk around the machine and check for any hydraulic leaks; loose bolts, nuts, and setscrews; and worn or damaged parts. Make all adjustments needed to correct the machine’s performance during pouring operations.
After each use, or before storage, clean all concrete from the C-650 as soon as possible. Remove all concrete and oil the surface of the finishing drum(s) with a light weight oil.