TECHNICAL DOCUMENTS

AIR SEPARATION UNIT

TE01 Catalogue and Brochure I 3 1

TE02 Dimensional and weight drawings A 3 1 8 8 2 1,3

Notes:

1- To be issued before shipment.

2- Need not to be approved by PIDEC.

3- Drawings should be approved by PIDEC.

PROCESS

T14 Chemical, adsorbent, catalyst, resin

specifications & consumption list ^A - - 4 ^Email ^{8 2}

T15 Line list A - - 4 ^Email ^{8 2}

This document with all its rights is the property of BUPC and must be held in confidence. No disclosure, reproduction or other use of the document in whole or parts is to be made without the prior consent of BUPC

SHEET 5 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order

T22 Calculation data (where applicable) for

noise& control valves ^R - - 4 ^Email ^{8 2}

T23 Flow elements calculations R - - 4 ^Email ^{8 2}

T24 Safety valves calculations R - - 4 ^Email ^{8 2}

T25 Stress analysis Thermo well R - - 4 ^Email ^{8 2}

GENERAL DRAWINGS:

T26 Drawings showing overall drilling and

mounting dimensions ^R - - 4 ^Email ^{8 2}

T27 Electrical wiring connection and junction

box with terminal arrangement diagrams ^R - - 4 ^Email ^{8 2}

T28 Process and Air Hook ups R - - 4 ^Email ^{8 2}

T29 Fabrication / erection drawings R - - 4 ^Email ^{8 2}

T30 Field layout indicating instruments and

junction boxes locations and cable routing ^R - - 4 ^Email ^{8 2}

T31

Local control panels (dimensions, specifications, front and internal general arrangements, wiring diagrams, terminations, etc.)

R - - 4 ^Email ^{8 2}

T32 Instruments materials and calibration

certificates ^R - - 4 ^Email ^{8 2}

T33 Local gauge board( dimensions, general

arrangements, list of materials) ^R - - 4 ^Email ^{8 2}

LIST:

T34 Instrument list indicating type, make ,

characteristics and specification ^R - - 4 ^Email ^{8 2}

T35 Cable list indicating cable type, length,

source and destinations ^R - - 4 ^Email ^{8 2}

T36 Instrument air and power requirements R - - 4 ^Email ^{8 2}

SHEET 6 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order

T38 Certifications and approvals for PLC’s and

other peripheral hardware ^R - - 4 ^Email ^{8 2}

T39 List of consumables for erection,

commissioning and start-up ^R - - 4 ^Email ^{8 2}

T40 Sub-Vendor’s and main Supplier’s listings A - - 4 ^Email ^{8 2}

T41 Bill of Material (Hardware and software) R - - 4 ^Email ^{8 2}

T42

Technical data sheets with component part no. for each component of the control system

R - - 4 ^Email ^{8 2}

T43

Proposed layout for the cabinets and other equipment in auxiliary/ control room, indicating dimensions, access spaces, weights, etc.

R - - 4 ^Email ^{8 2}

T44

Control philosophy (narratives) and proposed control system block diagram showing all system main

hardware/equipment and their interconnections

R - - 4 ^Email ^{8 2}

T45 Electrical power consumption ,heat

dissipation (both 110 VAC and 24 VDC) ^R - - 4 ^Email ^{8 2}

T46

Electrical power supply distribution diagram which indicates cables size and fusing capacity for each feeder

R - - 4 ^Email ^{8 2}

T47 Detailed grounding and shielding

requirements for all equipment ^R - - 4 ^Email ^{8 2}

T48

Cabinet’s dimensions/ general arrangement and cabinets internal arrangements drawings.

R - - 4 ^Email ^{8 2}

T49

A reference list of projects where the offered system is at least two(2) year in operation

I - - 4 ^Email ^{8 2}

T50 Functional design specification for

hardware and software ^R - - 4 ^Email ^{8 2}

T51 Interconnecting cable schedule with cable

list ^R - - 4 ^Email ^{8 2}

T52 System internal cabling and terminations,

including system internal cable list ^R - - 4 ^Email ^{8 2}

T53

PLC loop wiring diagrams for each tag No.

indicating tag No. , terminals ,

barriers/relays , I/O channels , installed spares , etc.

R - - 4 ^Email ^{8 2}

T54 Logic diagram and functional charts of the

interlocks and sequences controls ^R - - 4 ^Email ^{8 2}

T55 System configuration indicating system key

codes and software distribution ^R - - 4 ^Email ^{8 2}

T56

Hardware assignments including assignments of terminals, isolators, boards, I/O modules and channels, etc.

R - - 4 ^Email ^{8 2}

SHEET 7 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order

T59 Modbus list (including exchange signals

with FCS system, address ,….) ^R - - 4 ^Email ^{8 2}

T60

Calculation of overall system

availability/reliability including the failure mode and effect analysis

R - - 4 ^Email ^{8 2}

T61

A fault finding/trouble shooting narrative for the complete system(Recommended format is an “if-then” connection diagram

R - - 4 ^Email ^{8 2}

T62 A list of special tools/ instruments needed

for the owner to operate the system. ^R - - 4 ^Email ^{8 2}

T63 Catalogue and Brochure R - - 4 ^Email ^{8 2}

T64 Test records (vendor’s quality control) R - - 4 ^Email ^{8 2}

T65 Test records (factory acceptable test) A - - 4 ^Email ^{8 2}

T66 Proposed Graphic display pages based on

purchaser initial information (if any). ^R - - 4 ^Email ^{8 2}

T67 Proposed logging and report formats (if

any) ^R - - 4 ^Email ^{8 2}

T79 Expert and predictive condition monitoring

software ^R - - 4 ^Email ^{8 2}

T80

Vibration and condition Monitoring documents including, warning and shut down limits

R - - 4 ^Email ^{8 2}

AS BUILT DRAWINGS:

T81 as built (within 2 weeks after vendor’s

receipt of marked up drawings) ^R - - 4 ^Email ^{8 2}

SHEET 8 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order

T46 Mechanical design calculations/ FEA

analysis ^A - - 4 ^Email ⁸ 2

T47 Thermal design calculation( if required) A - - 4 ^Email ⁸ ²

T48 Nozzle load calculation A - - 4 ^Email ⁸ 2

T49 External load calculation A - - 4 ^Email ⁸ ²

T50 Foundation load diagram and calculation A - - 4 ^Email ⁸ 2 T51 Anchor bolt sizing (Material, size and

calculation) ^A - - 4 ^Email ⁸ ²

T52 Total volume of fabrication and erection

welding at site in kilograms ^A - - 4 ^Email ⁸ ²

SHEET 9 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order

T68 Pickling & Passivating procedure for S.S.

surfaces ^A - - 4 ^Email ⁸ ²

T69 Repair procedure ( if applicable ) A - - 4 ^Email ⁸ ²

T70 Weld overlay procedure( if applicable ) A - - 4 ^Email ⁸ 2 T71 Rubber lining procedure( if applicable ) A - - 4 ^Email ⁸ ²

T72 Refractory/ Lining curing procedure( if

applicable ) ^A - - 4 ^Email ⁸ ²

T73 Transportation procedures and sketches A - - 4 ^Email ⁸ ²

T74 Erection procedure with sketch A - - 4 ^Email ⁸ ²

T75 Field test procedure A - - 4 ^Email ⁸ ²

T76 Inspection procedure/manual for after

commissioning ^A - - 4 ^Email ⁸ ²

STRUCTURE

T77 Anchor Bolt arrangement /calculation R - - 4 ^Email ⁸ ²

T78 Foundation loading dead, operating ,wind &

Earth Quake R - - 4 ^Email ⁸ ²

T79 Architectural Drawings / Plan & Section

With Required Openings A 4 Email 2 T88 List of Deviations to Purchase

Specifications A 3 Email 8 2

T89 Bearing type/ lubrication/ oil pressure/ flow

rate / lubrication intervals R 4 Email 8 2

T90 Reference list R 3 4 Email 8 2

T91 Data Sheet Completed by Vendor with

Actual Equipment Data R 4 Email 8 2

SHEET 10 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order Completed prior

to shipment Note

Copy CD Copy CD No.of

Week Copy CD

T92 General arrangement drawing showing

dimensions and weight R 4 Email 8 2

T93 Main terminal box drawing showing main

connections, size and No. of entries, etc. R 4 Email 8 2 T94

Outline drawing Showing Dimensions, Weights, Shipping Sections, Aisle Spaces, Foundation Details, Installation Details, etc.

R 3 4 Email 8 2

T95 Torque/speed curves with internals &

accelerating times at 80 & 100% voltage R 4 Email 8 2 T96 Thermal capability curve for MV motors R 4 Email 8 2

T97 Current/speed curves R 4 Email 8 2

T98 Rotor drawing and data for torsional

analysis R 4 Email 8 2

T99 Connection diagrams for RTD's heaters &

other auxiliaries R 4 Email 8 2

T100 Electrical consumer list of package A 3 4 Email 8 2 T101 Electrical wiring/termination diagram A 4 Email 8 2

T102 Eearthing/Lightning drawings A 4 Email 8 2

T103 Cable laying drawings A 4 Email 8 2

Note: In addition to the above documents, all documents requested in section 3.6.4 of the requisition shall be provided by vendor

MACHINERY MANUAL:

T104 Installation Manual (Including alignment

data/ drawings) R 4 ^Email ^{8 2} ³

Performance curve for operating conditions for each stage and for the whole pump as per API-610

R 3 4 Email 6 8 2

T109

Filled-out API format data sheets (pump, coupling, gear, lube system, Seal systems, etc.)

R 4 5 Email 6 8 2

T110 Data sheet and drawings for all equipment

and instrumentation inside the package R 4 ^Email ⁶ ^{8 2}

T111

General arrangement drawings for EACH EQUIPMENT and AUXILLIARY SYSTEM showing following items as min. :

- Dimensioned location, size, rating and facing of nozzles and all other connections for hookup by others,

R 4 5 Email 6 8 2

SHEET 11 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order Completed prior

to shipment Note

Copy CD Copy CD No.of

Week Copy CD

properly indicated and listed (composite for pumps, turbine, etc.) including list of connections.

- Min. height and max. weight for maintenance

- Maintenance platform for better access

- Location of terminal boxes and control panels

- Grounding detail - Direction of rotation

- Center of gravity and listing points - Dimensional and weight for all

equipment in package

T112 Drawing for ARC valves R 4 ^Email ^{8 2}

T113 Equipment general drawings included all

auxiliaries with bill of materials R 4 ^Email ^{8 2}

T114 Name plate drawings R 4 ^Email ^{8 2}

T115 Coupling drawing ,data sheet and

catalogue R 4 ^Email ⁶ ^{8 2}

T116 Fabrication / erection drawings R 4 ^Email ^{8 2}

T117

Auxiliary piping & Equipment drawing with loads and estimated moments for

foundations and supply limits

R 4 4 ^Email ⁶ ^{8 2}

T118 Cross sectional drawing and bill of material R 4 ^Email ⁶ ^{8 2}

T119 Detailed Drawing for sealing system R 4 ^Email ⁶ ^{8 2}

T120 Thrust and radial bearing assembly

drawing with parts list and loading data R 4 ^Email ^{8 2}

T121 Rotor assembly drawing with bill of

materials and part number R 4 ^Email ^{8 2}

T122 Alignment and leveling diagram and data

including allowable tolerances R 4 ^Email ^{8 2}

T123 Equipment drawing and/or specification for

each individual equipment, material, etc. R 4 ^Email ^{8 2}

T124 Data sheet and drawings for all equipment

and instrumentation inside the package R 4 ^Email ^{8 2}

T125 Surface preparation and painting

specifications and procedure R 4 ^Email ^{8 2}

T126 As built clearance R 4 ^Email ^{8 2}

T127

Auxiliary piping & Equipment plant drawing with loads and estimated moments for foundations and supply limits

R 4 ^Email ^{8 2}

T128 Part List for all package component R 4 ^Email ^{8 2} PROCEDURES

T129 Shop and site acceptance test procedure R 4 ^Email ^{8 2} ⁴

T130 Performance test procedures R 4 ^Email ^{8 2} ⁴

SHEET 12 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order

T136 Certified rotor balance data for multistage

pumps R 4 ^Email ^{8 2}

T137 Hydro-testing procedure R 4 ^Email ^{8 2}

T138 Equipment drawing and/or specification for

each individual equipment, material, etc. R 4 ^Email ^{8 2} COMPRESSOR:

T139 General Index R 6 7 Email 2 8 2

T140 P & I diagram with supply limit and

connections A 6 7 Email 6 8 2

T141

Filled-in data sheets (proposal/as-built) for Compressor, Gear, Noise, Coupling, control valves, anti-surge valve, etc.

A 4 5 Email 8 8 2

T142

Performance curve for operating conditions for each stage as per API-617/ 672 (proposal/as-built)

A 2 3 Email 8 8 2

T143

Start-stop sequences including data on operating restrictions to protect equipment during start-up operation and shutdown

R 3 4 Email 12 8 2

T144 Utility consumption list R 4 5 Email 6 8 2

T145 Lubricant list including type and

consumption R 2 3 Email 14 8 2

T146

Estimated/ exact weight (machine/ rotor), dimension and max. maintenance weight (proposal/as-built)

R 4 5 Email 12 8 2

T147 Part list and bill of material for package R 2 3 Email 12 8 2 T148 List of exceptions to API-617/ API 672, and

other purchase specifications A 2 2

T149 Vendors standard surface preparation and

painting specifications R 3 4 Email 8 2

T150 Catalogue and Brochure R 2 8 2

T151 Technical data and reference list R 3 4 Email 8 2 T152 Statement of manufacturer’s testing

capabilities R 3

T153 Un-priced copies of sub-order(s) (main

parts) R 5 Email 4 8 2

T154 Shipping weights and dimensions

(estimated/as-built) R 4 5 Email 22 8 2 3

T155 Weather protection and winterization

required at job site R 3 4 Email 10 8 2

SHEET 13 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order

T156 Mechanical design calculations/ analysis R 4 Email 22 8 2

T157 Lateral analysis report A 4 Email 10 8 2

T158 Torsional Vibration report A 4 Email 10 8 2

T159 Vibration analysis report A 4 Email 10 8 2

T160 Thermal design calculation R 4 Email 22 8 2

T161 Anchor bolt detail

(Material/size/calculation) R 4 Email 8 8 2

T162 Foundation load diagram and calculation R 4 Email 8 8 2

T163 External load calculation R 4 Email 6 8 2

T164 Allowable forces and moments for piping

connections R 4 5 Email 6 8 2

T165 Foundation block diagram with weights,

forces and moments R 3 4 Email 6 8 2

T166

Calculation for conditions of maximum thrust

during start up and various operating cases.

R 4 5 Email 6 8 2

T167 Seal leakage rates R 2 3 Email 6 8 2

T168 Balance piston leakage rates R 2 3 Email 6 8 2

T169 Minimum length of straight pipe required at

machine inlet or side inlets R 3 4 Email 6 8 2

T170 Maximum and minimum allowable seal

pressure for each compressor R 2 3 Email 6 8 2

DRAWINGS

T171

General arrangement drawing showing following items as min. :

-Dimensioned location, weights, size, rating, and facing of nozzles and all other connections for hookup by others, properly indicated and listed (composite for compressor, turbine, etc.) including list of connections.

- Min. height and max. weight for maintenance

- Maintenance platform for better access - Location of terminal boxes and control panels

- Name plate format - Grounding detail - Direction of rotation

- Center of gravity and listing points

A 6 7 Email 6 8 2

T172 Equipment drawings included all auxiliaries

with bill of quantities R 7 Email 20 8 2

T173 Equipment part list with bill of materials R 7 Email 20 8 2 T174 Dimensional and weight Drawings for all

equipment in package R 6 7 Email 8 8 2

SHEET 14 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order

Auxiliary piping & Equipment plant drawing with loads and estimated moments for foundations and supply limits

R 7 Email 6 8 2

T176

Foundation drawing with distribution of load and moments, location and anchor bolts detail of compressor and auxiliaries with direction & magnitude of all rotating forces and location of C.G. ,limits of amplitudes and partial deflections

R 4 5 Email 6 8 2

T177

Vibration and condition Monitoring documents including, warning and shut down limits, wiring diagram and bill of materials

R 5 Email 10 8 2

T178 Anti -surge control diagram R 4 Email 10 8 2

T179

Cross-sectional drawing of compressor , seal, coupling, gear, pumps and etc.

including all tolerances and necessary information

R 3 4 Email 14 8 2

T180

Seal System drawings including:

- Seal system schematic and bill of material

- Seal system arrangement drawing and list of connections

- Seal system component drawings and data

- Seal assembly drawing and part numbers

- Buffer gas system schematic and bill of material

- Buffer gas system arrangement drawing and list of connections - Buffer gas system component

drawing and data

R 5 Email 8 8 2

T181

Assembly drawing of compressor, turbine, seal, coupling, gear, pumps and etc.

including all tolerances and necessary information

R 6 Email 22 8 2

T182 Thrust and radial bearing assembly

drawing with parts list and loading data R 6 Email 14 8 2 T183 Rotor assembly drawing with bill of

materials and part number R 6 Email 22 8 2

T184 Alignment and leveling diagram and data

including allowable tolerances R 6 Email 24 8 2

SHEET 15 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order

T195 Preparation for storage at job site before

installation ^I 5 Email 24 8 2 3

STEAM TURBINE:

T196 General Index R 6 7 Email 2 8 2

T197 P & I diagram with supply limit and

connections A 6 7 Email 6 8 2

T198 Filled-in data sheets (proposal/as-built) for

Turbine, noise, control valves, etc. A 4 5 Email 8 8 2 T199 Curves showing steam flow versus

horsepower (estimated/certified) A 2 3 Email 10 8 2 T200 Curves showing extraction/induction

performance (estimated/ certified) A 2 3 Email 10 8 2 T201 Curve showing steam flow versus valve lift R 4 Email 10 8 2 T202 Curve showing steam flow versus

first-stage pressure (certified) A 4 Email 10 8 2

T203 Curves showing steam flow versus speed

and efficiency (estimated/certified) A 3 4 Email 10 8 2 T204 Steam correction factors (certified) R 3 Email 10 8 2 T205 Control- and governor-system description

and schematic R 4 Email 12 8 2

T206 Over speed shutdown system description

and schematic R 4 Email 12 8 2

T207 Part List for all package component R 6 7 Email 4 8 2

T208 Catalogues and Brochures R 2 8 2

T209 Technical data and reference list R 3 8 2

T210 List of exceptions to API 612 and other

purchase specifications R 2 2

T211 Vendors standard surface preparation and

painting specifications R 3 4 Email 4 8 2

T212 Start - Stop sequences R 3 4 Email 14 8 2

T213 Utility & lubrications consumption list R 4 5 Email 14 8 2 T214 Unpriced copies of sub-order(s)(main

parts) R 5 Email 4 8 2

T215 Shipping weights and dimensions

(estimated/as-built) R 4 5 Email 22 8 2 3

CALCULATIONS

T216 Mechanical design calculations/analysis R 4 Email 22 8 2

SHEET 16 OF 18

Code Document Title

Purpose of Issue ( R=Review, I=Information,

A=Approve )

With Bid After Order Award

Upon order

Anchor bolt detail (Material size and calculationaccording to 1210-00-ST-ESS-746 )

R 4 Email 8 8 2

T219 Foundation load diagram and calculation R 4 Email 8 8 2

In document Air Separation Unit (Page 63-78)