Performance through integration

(1)

Performance through

integration

Lexium integrated drives:

Motor and drive in one unit

(2)

Imagine what you can

do with three different

motor technologies…

(3)

Make the most of your energy

SM

Save space. Save time. Save money.

Lexium integrated drives get you the results you need

Servo, brushless DC or stepper motors — Lexium

TM

integrated drives

combine the performance of three advanced motor technologies

and meet the demands in a wide range of applications:

• Compact

• Cost-effective

• Easy to wire

• Fast to commission

• Open to major communication networks

Textiles

Labelling

Medical

Printing

Material working

Material handling

(4)

Small, easy to install,

and cost-effective

Small in size, yet big on power and performance

Due to their very compact sizes and integrated functions, Lexium integrated

drives reduce complexity and cost:

• Smaller cabinet size

• Less air conditioning

• Reduced wiring

• Minimal machine footprint

Simple installation and commissioning

The decentralized concept of Lexium integrated drives

dramatically reduces installation time and cabling:

• No cabinet installations

• Easy and reduced wiring

• Integrated EMC filter*

• ‘Safe Torque Off’* safety function

User-friendly software makes commissioning fast and simple:

• One single commissioning tool for the complete range

• PLCopen application function blocks*

• Stand-alone device with built-in controller (Lexium ILP)

*Lexium ILA, ILE, ILS

Decentralized

motion

Save up to

50%

of space in the

control cabinet

Reduce

cabling by

up to

40%

Cut

installation

time by up to

25%

Three motor technologies

Integrated electronics

Integrated fieldbus

Flexible connection technologies

1

2

3

4

2

3

4

(5)

09

Open to major communication

networks

Enhanced communication

and ease of integration

Unique level of connectivity ensures seamless integration

into all environments

All major fieldbus interfaces are available, so whatever your communication protocol, Lexium

integrated drives are ready to communicate with your equipment:

More flexibility and enhanced dialogue

• PROFIBUS

®

_DP

• CANopen

®

• DeviceNet

™

• RS 485

• Ethernet Powerlink

• EtherCAT

®

• EtherNet/IP

™

• Modbus

TCP

01: SoMachineTM_software 02: ModiconTM_{M258 controller}

03: MagelisTM_{human-machine interface}

04: AltivarTM_{32 variable speed drives}

05: Lexium SD3 28 stepper drive

06: Lexium 32 servo drive

07: Asynchronous or synchronous motors

08: Lexium BRS3 stepper motor 09: Lexium ILx integrated drive

10: Lexium BMH servo motors

11: Modicon remote I/O

12: OsiSenseTM_{electronic sensors}

03 02 01 04 05 06 11 12 10 08 07

(6)

Lexium ILE

designed for flexibility

Lexium ILA

designed for dynamics

Selection guide

Integrated drive with servo motor

• Superior dynamics through high torque during acceleration

• Various winding types for adaptation to application-specific requirements

• Closed-loop drive system with high-resolution encoder

Input/output

Integrated drive with DC brushless motor

• High detent torque eliminates the need for a holding brake in many cases

•Absolute position feedback feature

• Perfect for automatic format adjustments

150...305 W 500...9000 rpm 0.26...0.78 Nm ‘Safe Torque Off’

• Single turn SinCos encoder (16 384 increments/turn)

• Multiturn SinCos encoder

(16 384 increments/turn × 4096 turns) 57 Lexium CT 150...305 W 1500...7000 rpm 0.18...0.5 Nm

Absolute value encoder (12...1380 increments/turn)

66

Dynamic process and accurate positioning

DVD/CD production

The entire process – from the removal of the CD/DVD from the injection moulding machine to the finished CD/DVD – is automated through Lexium integrated drives ILA which has significantly

increased productivity while also reducing the footprint of the production facility by approximately 10%.

Automatic format adjustment

Solar cell production

The electrical tracks are printed in a silk screen process which uses Lexium integrated drives ILE for the belt drives, Lexium integrated drives ILS for high-precision positioning, and Lexium

integrated drives ILA for the actual printing process. Simple wiring, low inertia and superior dynamics have contributed to outstanding machine performance. CANopen, PROFIBUS DP, RS 485 serial link, DeviceNet, EtherCAT, Modbus, TCP, Ethernet Powerlink, EtherNet/IP

Cable, connector kits, installation sets, commissioning tools, planetary gearboxes Electronics, labelling, material handling, material working, textile, printing, medical

Advantages

Technical information

Control signals Bus and networks

Nominal power Nominal speed Nominal torque Safety function

Sensor type (resolution)

Motor flange size Communication software

Machines

Applications

Application examples

Accessories

Range

(7)

Lexium ILT

designed for simple applications

Lexium ILS

designed for precision

Lexium ILP

designed for autonomous applications

Integrated drive with 3-phase stepper motor

• High torque at low speeds

• Space-saving solution since a gear is often not required

• Excellent solution for high-resolution positioning

• Superior constant velocity characteristics

Pulse/direction, input/output

Integrated controller and drive with 2-phase stepper motor

• High continuous stall torque

• Programmable drive that can be used without PLC

• Versatile I/O set

Integrated drive with 2-phase stepper motor

• High continuous stall torque

• Plug and play solution

150...305 W 0...1000 rpm 0.45...6 Nm

Index pulse monitoring

57, 85 150...305 W 0...1000 rpm 0.11...5.87 Nm No 36, 42, 57, 85 150...305 W 0...1000 rpm 0.11...5.87 Nm No Sawing machine

Multi-blade circular sawing machines using laser beams as an optical extension of the blades for board measurement. The laser is positioned by means of linear axes using Lexium integrated drives ILS. The control cabinets are located far away from the machine due to difficult environmental conditions. The decentralized concept has dramatically reduced wiring.

Autonomous palletizer

The autonomous palletizer answers the needs of product transport over long distances for storage applications. A modular carriage loads individual items onto carts and transports these coded units to their destinations. Lexium ILP is used to control two fingers to lock/unlock the items on the carriage. Moreover, it acts as a blocking indicator.

Automated dosimeter

In environments exposed to radiations, badges are routinely checked to make sure that there was no excessive exposure. Multiple badges are loaded in the machine to read their radiation dosage. The reading process is a two-step procedure: excitation of the badge and detection of its energy level. Lexium ILT manages the transport of the badges to each station via a ball screw.

RS485 CANopen

Short distance movements with accurate positioning

(8)

Schneider Electric Industries SAS

Head office: 35 rue Joseph Monier CS 30323

92506 Rueil-Malmaison Cedex France

www.schneider-electric.com

Due to possible changes in standards and equipment, the features described in this document in the form of text and images are subject to confirmation by Schneider ElectricTM_.

Designed and created by: Gavrinis Photos: Schneider Electric - Shutterstock Printing:

© 2011 Schneider Electric. All Rights Reserved. Schneider Electric, Lexium, Make the most of your energy, SoMachine, Modicon, Magelis, Altivar, and OsiSense are trademarks owned by Schneider Electric Industries SAS or its affiliated companies. All other trademarks are property of their respective owners. 998-4491_Lexium_integrated_EN

ART: 838345 09/2011