Fluid Filters.
Product Range.
2 E 70.000.0/02. 08
HYDAC
Filtration Technology...
...a Synonym
for Reliable Filtration.
HYDAC Filtration Technology is the culmination of tests carried out in our laboratories and of the experience gained in the¿HOG It offers a complete range of¿OWHUV for liquid and gaseous PHGLDThe HYDAC Filter Division manufactures products tailored to market requirements and to the highest quality
standards, backed by modern machinery and a large production capacity
HYDAC Filtration Technology is based on intensive basic research,
the solving of technical problems, VSHFL¿F customer requirements, and internationalVWDQGDUGLVDWLRQ
Development, Design, Production,
Quality, Service and Distribution...
are equally important to +<'$& The concentration of all these functions in our independent¿OWHU division guarantees continuous processing, optimum cost/ performance ratio, and a constant quality VWDQGDUGDevelopment at HYDAC means
designing application orientated¿OWUDWLRQ systems based on test results from our research and test laboratories and results gained from tests and
investigations on site, taking into account the requirements of the user and the manufacturer
A highlyTXDOL¿HG development team, using computer-aided analysis, measuring and testing equipment and test rigs, ensures rapid conversion of test UHVXOWV
Production at HYDAC means large production capacity coupled with modern machinery; and this in connection with rational manufacturing processes gives an optimum price/performanceUDWLR
Quality has absolute priority at+<'$& It is guaranteed by continuous production control and systematic laboratoryWHVWV
Service and Distribution
– worldwide – through our international network of salesRI¿FHV and production IDFLOLWLHV
Many years of experience and fast CAD design,
supported by intensive research and tests,
result in market-orientated product range.
Quality and safety guaranteed by consistent clean room production. Every piece a quality product: NC controlled processing, semi and fully automatic manufacturing plant,
strict controls, careful packaging, rapid dispatch.
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7KHLUTXDOLW\JXDUDQWHHVUHOLDEOH performance and increases the service life of components, systems DQGPDFKLQHU\
Due to their design and application RULHQWDWHGSURSHUWLHV+<'$&¿OWHUV provide optimum performance characteristics, such as:
N high beta stability across a wide differential pressure range N high pressure stability N high contamination retention
capacity N long service life N low pressure drops
N ZLGHVHOHFWLRQRI¿OWUDWLRQUDWLQJV N extensive model range
N RSWLPXP¿OWHUPDWHULDOVIRU VSHFL¿FDSSOLFDWLRQV N wide range of applications
and therefore increase the protection of components and reduce the downtime of machinery and V\VWHPV
HYDAC Filter.
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HYDAC Servicenter
The HYDAC Servicenter, together with its service partners offers you DFRPSOHWHSDFNDJHRIVHUYLFHV After in-depth consultation, you can compile a service package WDLORUHGWR\RXUQHHGV
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Filter for Process Engineering 0D[ZRUNLQJSUHVVXUHXSWREDU :RUNLQJWHPSHUDWXUHXSWR& Filter elements: from 1μm absolute %URFKXUHQR
+HUH\RXZLOO¿QGWKHZKROHSURGXFWUDQJHRI+<'$& Filtertechnik consolidated on CD-ROM: from technical data WRSURGXFWEHQH¿WVIURPEURFKXUHVWRVSDUHSDUWOLVWVDQG SDUWVH[SORVLRQGLDJUDPVIRUHYHU\¿OWHUVL]HDQGW\SHRI FRQQHFWLRQ ,QDGGLWLRQXVLQJWKH/RRNDW,7IXQFWLRQLWLVSRVVLEOHWR GRZQORDGWKH'PRGHOVDQG'GUDZLQJVIRUDOO¿OWHUVLQ DQ\IRUPDW
We will, of course, be pleased to send you a copy of the CD
"Filter-IT!"$OWHUQDWLYHO\WKHSURJUDPLVDYDLODEOHRQRXU website www.hydac.com 7KHVL]LQJSURJUDP6L]H,7IXUWKHUSURYLGHVFRPSXWHU DLGHG¿OWHUVL]LQJVSHFL¿FWR\RXUSDUWLFXODUV\VWHPDQG DSSOLFDWLRQSUR¿OH )RURXULQKRXVH¿OWHUVSHFLDOLVWVWKHDXWRPDWLFSULFH JHQHUDWRU3ULFH,7DQGWKHFRQFHSWFUHDWLRQWRRO 2SWLPL]H,7DUHDYDLODEOHIRUFRPSXWHUDLGHGRSWLPL]DWLRQ RIV\VWHPV,WHQDEOHVRXUVSHFLDOLVWVWRLGHQWLI\DQGFRPSDUH cleanliness classes and achievable service lives for different ¿OWHUFRQFHSWV
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Units for in-house servicing
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Table of Contents
Page:
Filtration Handbook
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Filter Elements Betamicron®4 33
Filter Elements 41
Filter Clogging Indicators
Return Line Filters - Tank Mounted up to Q
max [l/min] up to Pmax>EDU@ %URFKXUH1R
5)5HWXUQ/LQH)LOWHU7DQN0RXQWHG 5)'&KDQJH2YHU5HWXUQ/LQH)LOWHU7DQN0RXQWHG 1)5HWXUQ/LQH)LOWHU7DQN0RXQWHG 1)'&KDQJH2YHU5HWXUQ/LQH)LOWHU7DQN0RXQWHG 5)05HWXUQ/LQH)LOWHUIRU0RELOH$SSOLFDWLRQV7DQN0RXQWHG 5)15HWXUQ/LQH)LOWHU7DQN0RXQWHGWR',1 5)1'&KDQJH2YHU5HWXUQ/LQH)LOWHU7DQN0RXQWHGWR',1
Inline Filters < 100 bar
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Inline Filters r 100 bar
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Manifold Mounted Filters
')33UHVVXUH)LOWHUIRU0DQLIROG%ORFN0RXQWLQJ ')4(3UHVVXUH)LOWHU0DQLIROG0RXQWHG5HDU)ODQJHG ')=3UHVVXUH)LOWHUIRU6DQGZLFK6WDFNLQJ ')0$3UHVVXUH)LOWHU0DQLIROG0RXQWHG5HDU)ODQJHG ')0+$')0+(3UHVVXUH)LOWHU0DQLIROG0RXQWHG5HDU)ODQJHG XSWRPLOOLRQF\FOHV /3)'$,QOLQH)LOWHU0DQLIROG0RXQWHG5HDU)ODQJHG E 70.000.0/02.08
)LOWHUVIRU5HYHUVLEOH2LO)ORZ up to Qmax [l/min] up to Pmax>EDU@ %URFKXUH1R ')),QOLQH)LOWHUIRU5HYHUVLEOH2LO)ORZ /)1),QOLQH)LOWHUIRU5HYHUVLEOH2LO)ORZWR',1 Suction Filters 6)6XFWLRQ)LOWHU7DQN0RXQWHG 6)06XFWLRQ)LOWHUIRU0RELOH$SSOLFDWLRQV 6))6XFWLRQ)LOWHUZLWK$XWRPDWLF6KXW2II9DOYH 6))56XFWLRQ)LOWHU 66XFWLRQ)LOWHU(OHPHQW 66XFWLRQ)LOWHU(OHPHQWIRU0RXQWLQJRQ2XWVLGHRI7DQN
Filters for Combined Circuits
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Breather Filters
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TC - Tank Conditioner
Breather Filter with Float Switch and
7HPSHUDWXUH0RQLWRULQJ6\VWHP %/7DQN%UHDWKHU)LOWHUZLWK6SLQ2Q&DUWULGJH %'%'0%'/%'+%UHDWKHU'U\HU (/)/7DQN%UHDWKHU)LOWHUZLWK)LOOHU6WUDLQHU/RFNDEOH %/77DQN%UHDWKHU)LOWHUDQG'HKXPLGL¿HU 6WDQGDUG0RGHOV)LOWHUV)LOWHULQJIURP,QWR2XW Return Line Filters - Tank Mounted
5)055HWXUQ/LQH)LOWHU7DQN0RXQWHG
Inline Filters
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5)/5,QOLQH)LOWHU
Filters for Combined Circuits
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Suction Filters
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Standard Models: Filters from USA Return Line Filters
+)55HWXUQ/LQH)LOWHU Inline Filters +)3,QOLQH)LOWHUDOVR0DQLIROG0RXQWHG)LOWHU +)3,QOLQH)LOWHU +)3,QOLQH)LOWHUDOVR0DQLIROG0RXQWHG)LOWHU Maintenance Instructions Page: E 70.000.0/02.08
E 7.01 1.0/02.08
Filtration Handbook
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As a manufacturer or operator of machines or systems in today's fast moving DQGJOREDOL]HGPDUNHWLQ&HQWUDO(XURSHHYHU\SRVVLEOHPHDQVPXVWEHWDNHQWR FRQWLQXDOO\LPSURYHFRPSHWLWLYHQHVV
,QWKH¿UVWLQVWDQFHWKLVLPSOLHVUHGXFWLRQLQFRVWVQRWRQO\RIWKHSXUFKDVHFRVW but of all costs generated during the whole lifetime RIWKHV\VWHPOLIHF\FOHFRVW UHGXFWLRQ
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approximately 70 % of all breakdowns of hydraulic and lubrication systems can be attributed to the condition of the oil - with proven detrimental effects on the HI¿FLHQF\DQGSUR¿WDELOLW\RIV\VWHPVDQGHTXLSPHQW
Causes of breakdowns in hydraulic and lubrication systems
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Costs
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Once the direct connection between ÀXLGFRQGLWLRQDQGWKHSUR¿WDELOLW\DQG HI¿FLHQF\RIK\GUDXOLFDQGOXEULFDWLRQ V\VWHPVLVUHFRJQL]HGWKHDFWLRQ UHTXLUHGEHFRPHVREYLRXVFRROLQJ continuous online conditioning and DZHOOHQJLQHHUHG¿OWUDWLRQFRQFHSW JXDUDQWHHWKHHI¿FLHQF\DQGRSHUDWLQJ UHOLDELOLW\RIWKHZKROHV\VWHP
$OWKRXJKWKLV¿OWUDWLRQKDQGERRNDV the name suggests - deals primarily ZLWKWKH¿OWHUFRPSRQHQW+<'$& experts will also provide you with PRGHUQVROXWLRQVZKLFKDUHVSHFL¿F to your system in the areas of cooling DQGFRQGLWLRQPRQLWRULQJ
Only by taking a holistic approach is it possible to improve the condition of WKHÀXLGXVHGDQGWRUHGXFHWKH/LIH &\FOH&RVWV
As HYDAC's hydraulic experts, we want to focus attention on ÀXLG awareness and we would like to share RXUH[SHULHQFHZLWK\RX7KHIROORZLQJ SDJHVUHODWHWR¿OWUDWLRQEXWZHFDQ also help you in relation to cooling and FRQGLWLRQPRQLWLRULQJLIUHTXLUHG
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7KHVHOHFWLRQRIWKHSHUIHFW¿OWUDWLRQ VROXWLRQFRQWULEXWHVVLJQL¿FDQWO\ to preventing damage caused by contamination, to increasing the availability of the system and therefore WRLQFUHDVLQJSURGXFWLYLW\FRQVLGHUDEO\
7KHQHZ¿OWHUHOHPHQWWHFKQRORJ\ Betamicron®4 has been specially
developed for the reduction of WKH/LIH&\FOH&RVW7KHSUHYLRXV JODVV¿EUHHOHPHQWVIURP+<'$& %HWDPLFURQ®JHQHUDWLRQSURYLGHG
FRPSOHWHVHFXULW\DKLJKOHYHORIÀXLG cleanliness and long-term stability for \RXUK\GUDXOLFRUOXEULFDWLRQV\VWHP
The new generation goes one better: with further improvements to the performance data the elements with Betamicron®4 technology ensure
WKHKLJKHVWÀXLGFOHDQOLQHVV%\ RSWLPL]LQJWKH¿OWHUPHGLDVWUXFWXUH both the separation performance and the contamination retention capacity KDYHLQFUHDVHGWRDODUJHH[WHQW7KLV means that sensitive components are protected over the long term and the ¿OWHUHOHPHQWKDVDVLJQL¿FDQWO\ORQJHU VHUYLFHOLIH
)XUWKHUPRUHHYHQÀXLGVZLWK extremely low conductivity can be ¿OWHUHGZLWKRXWHOHFWURVWDWLFGLVFKDUJH WDNLQJSODFHZLWKLQWKH¿OWHUHOHPHQW GXHWRDVSHFLDOIHDWXUHRQWKH¿OWHU PHVKSDFN7KLVLVDQRWKHUEHQH¿W therefore in the area of operating reliability and gives HYDAC the cutting HGJHLQWKHDUHDRIHOHPHQWLQQRYDWLRQ
7KHWDEOHEHORZVXPPDUL]HVWKH positive effect of the new element technology, Betamicron®4, on the
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More detailed information such as WHFKQLFDOVSHFL¿FDWRQVDQGFXVWRPHU EHQH¿WVFDQEHIRXQGLQWKHEURFKXUH "Filter Elements Betamicron®4. For
Reduced Life Cycle Cost".
What kinds of damage does
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Contamination has a detrimental effect on the functions of hydraulic and OXEULFDWLQJÀXLGVHJWUDQVIHURIKHDW DQGHQHUJ\ULJKWXSWRV\VWHPIDLOXUH )URPVXEVHTXHQWGDPDJHDQDO\VHV DSSUR[RIV\VWHPIDLOXUHV can be attributed to damage to the components used, caused by FRQWDPLQDWLRQRIWKHRSHUDWLQJÀXLG
2SWLPL]HGPDWVWUXFWXUH 2SWLPL]HGORQJLWXGLQDOVHDP Zinc-free structure Spiro lock seam support tubes Protective envelope Discharge capability
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Failurez z z
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Repairz z z
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Spare partsz z z
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Waste disposalz
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Causes of contamination
,IWKHXVXDOO\H[SHQVLYHFRPSRQHQWV are damaged by solid contamination in the hydraulic and lubricating media, system faults right up to unplanned VKXWGRZQVFDQRFFXU
The severity of the component damage depends on the material of the contamination, the operating type 9PXVWEH¿WWHGURXQGRUVKDUS HGJHGDQGRQWKHVL]HDQGTXDQWLW\RI SDUWLFOHV
The following rule applies: The harder the particles, the greater the component damage and the higher the operating pressure the more forcefully the particles become lodged in the OXEULFDWLRQFOHDUDQFH ,WRIWHQJRHVXQUHFRJQL]HGWKDWWKH PDMRULW\RIWKHVHVROLGSDUWLFOHVLV VPDOOHUWKDQPDQGWKH\DUH WKHUHIRUHQRWYLVLEOHWRWKHQDNHGH\H 7KLVPHDQVDQDSSDUHQWO\FOHDQÀXLG FDQLQIDFWEHEDGO\FRQWDPLQDWHG What are the causes of contamination and which mechanisms can lead to a ULVHLQWKHDERYHPHQWLRQHGFRVWV"
The following illustration indicates possible contamination sources:
2ULJLQIRUPDWLRQRI contamination:
Built-in contamination from FRPSRQHQWV¿WWHG
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Contamination produced during assembly of the system, by opening the system, during system operation DQGGXULQJÀXLGUHODWHGV\VWHPIDLOXUH
Contamination entering from outside the system, through:
- tank breathing - cylinders, seals
Contamination entering the system during maintenance procedures - system assembly
- opening the system ¿OOLQJZLWKRLO External contamination :HDUF\OLQGHU ,QLWLDOFRQWDPLQDWLRQRIWKH valve External contamination when system opened
,QLWLDOFRQWDPLQDWLRQ LQWKHRLO
:HDUSXPS Repairs
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Particularly critical are particles which DUHWKHVDPHVL]HDVWKHFOHDUDQFH EHWZHHQPRYLQJSDUWV
What makes it worse is that hydraulic users are always stipulating smaller and lighter, high-performance components which reduces the FOHDUDQFHVHYHQIXUWKHU ,QWKHIROORZLQJGLDJUDPV\RXZLOO¿QG WKHW\SLFDOFOHDUDQFHV 2QYDOYHV Gear pump Dynamic clearance 7RRWKWRVLGHSDQHOP 7RRWKSRLQWWRKRXVLQJP Vane pump Dynamic clearance 9DQHULPP 9DQHGXFWP Piston pump Dynamic clearance 3LVWRQWRERUHP 9DOYHSODWHWRF\OLQGHUP Servo valve 1-4 μm 3URSRUWLRQDOYDOYH P 'LUHFWLRQFRQWUROYDOYH P Gap Load, no movement
EHDULQJOXEULFDWLRQ¿OP ¿QHFRDUVHSDUWLFOHV human hair
Diameter in μm
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Slide bearing
Ball bearing
Load and movement and lubrication oil
Ball bearing cage
Lubrication ¿OP
The operational or dynamic lubricating ¿OPLVQRWWKHVDPHDVWKHPDFKLQH clearance and is dependent on the force, speed and viscosity of the OXEULFDWLRQRLO
7KHUHIRUHWKHOXEULFDWLQJ¿OP
separates the moving surfaces in order WRSUHYHQWPHWDOWRPHWDOFRQWDFW Components Clearance (μm) 6OLGHEHDULQJ %DOOEHDULQJ +\GURVWDWLF ball bearing
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1. Abrasion E\SDUWLFOHVEHWZHHQDGMDFHQWPRYLQJ VXUIDFHV 2. Erosion E\SDUWLFOHVDQGKLJKÀXLGYHORFLW\ 3. Adhesion IURPPHWDOWRPHWDOIULFWLRQORVVRI ÀXLG 4. Fatigue wearsurfaces damaged by particles are VXEMHFWHGWRUHSHDWHGVWUHVV 5. Corrosion E\ZDWHURUFKHPLFDOVQRWFRYHUHG EHORZ 1. Abrasion load dynamic OXEULFDWLRQ¿OP (μm) Effects of abrasion: - Changes to tolerances /HDNDJHV 5HGXFHGHI¿FLHQF\
- Particles produced in the system FUHDWHPRUHZHDU
Abrasion caused by foreign bodies
Guide bush
Piston rod wiper
Piston rod seal
Piston seal and bearing
Effects of wear in the case of a hydraulic cylinder:
Rod seal wear
External oil leakage
Guide bush wear /RVVRIURGDOLJQPHQW
Piston seal wear
/RVVRIF\OLQGHUVSHHG /RVVRIKROGLQJDELOLW\
Piston bearing wear /RVVRIURGDOLJQPHQW
13 E 7.01 1.0/02.08 2. Erosion Effect of erosion: 7KHKLJKYHORFLW\RIWKHÀXLGIRUFHV existing particles against the corners DQGHGJHVRIWKHV\VWHP
2WKHUFRDUVHDQG¿QHSDUWLFOHV therefore become detached from the surface and there is a gradual attack RQWKHVXUIDFHVLQWKHV\VWHP
Erosion damage on the cog wheel
3. Adhesion Effect of adhesion:
/RZVSHHGH[FHVVLYHORDGDQGRUD UHGXFWLRQLQÀXLGYLVFRVLW\FDQUHGXFH WKHRLO¿OPWKLFNQHVV
This can result in metal-to-metal FRQWDFWDQGDOVRSRVVLEOHVKHDULQJ
Adhesion on ball bearing
load load
cold welded deposit produced
14
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4. Surface fatigue The smallest cracks in the surface are
hollowed out causing material to break RIIWKHUHIRUHFUHDWLQJQHZSDUWLFOHV This action causes an increase in ZHDU
Surface fatigue on ball bearing
load load
load load
Particle caught Dented surface
Cracks form as a result of repeated cycles
Surface cracks, further particles break off
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&ODVVL¿FDWLRQRIWKHVROLGSDUWLFOH contamination 7KHFODVVL¿FDWLRQRIVROLGSDUWLFOH contamination in lubrication and K\GUDXOLFÀXLGVIROORZV,62 To determine the cleanliness level the VROLGSDUWLFOHVSUHVHQWLQPOÀXLG DUHFRXQWHGVRUWHGDFFRUGLQJWRVL]H DQGTXDQWLW\DQGFODVVL¿HGLQWRSDUWLFOH UDQJHVDepending on the method of particle counting, there are 2 or 3 ranges:
Particle counting method 3DUWLFOHVL]HV(Code no.)
Automatic particle counter
> 4 μm& !P& > 14 μm&
Microscopic counting --- !P !P 7KH,62&RGHFDQEHWUDQVODWHGLQWR DPD[LPXPSDUWLFOHTXDQWLW\IRUHDFK SDUWLFOHVL]HUDQJHZLWKWKHDLGRIWKH DGMDFHQWWDEOH 7KLVFRGHLVVSHFL¿HGIRUHDFKVL]H UDQJH
The oil cleanliness level determined by electronic particle counters is expressed as a combination of WKUHHQXPEHUVHJWKH SDUWLFOHTXDQWLW\GHWHUPLQHGE\
microscopic counting is expressed as a combination of two numbers,
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Determined using...
...electronic particle counter 21 / 18 / 15 >4μmc >6μmc 14μmc ...microscopic counting – / 18 / 15>5μmc 15μmc
Typical cleanliness level:
,62 ,62
,62 ,62
New oil, delivered in drums New oil, delivered in road tanker
New oil, delivered in mini-container UHTXLUHGIRUPRGHUQK\GUDXOLFV\VWHPV
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Cleanliness requirements for lubricating and hydraulic components
The cleanliness level in lubricating and hydraulic systems is determined by the PRVWVHQVLWLYHFRPSRQHQW
Numerous manufacturers of
components for lubrication, industrial and mobile hydraulics specify the RSWLPXPFOHDQOLQHVVUHTXLUHPHQWV IRUWKHLUFRPSRQHQWV0RUHKHDYLO\ FRQWDPLQDWHGÀXLGVFDQOHDGWRD VLJQL¿FDQWUHGXFWLRQLQVHUYLFHOLIH RIWKRVHFRPSRQHQWV7KHUHIRUH we recommend contacting the particular manufacturer for written recommendations concerning the FOHDQOLQHVVRIWKHÀXLG
,QWKHFDVHRIZDUUDQW\FODLPVWKLV information is important in order to UHMHFWFODLPVIRUGDPDJHV,IWKH component manufacturers do not KDYHVSHFL¿FGDWDFRQFHUQLQJWKH UHTXLUHGFOHDQOLQHVVOHYHODYDLODEOHWKH following table can be used:
Type of system/Area of application/ Recommended cleanliness
Components class
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,QGXVWULDOK\GUDXOLFV
z Proportional technology z High pressure systems ,QGXVWULDODQGPRELOHK\GUDXOLFV
z6ROHQRLGFRQWUROYDOYHWHFKQRORJ\ z0HGLXPSUHVVXUHDQGORZSUHVVXUHV\VWHPV ,QGXVWULDODQGPRELOHK\GUDXOLFVZLWK ORZUHTXLUHPHQWIRUZHDUSURWHFWLRQ
Forced-feed circulatory lubrication on
WUDQVPLVVLRQV 1HZRLO Pumps/Motors z$[LDOSLVWRQSXPS z5DGLDOSLVWRQSXPS z*HDUSXPS z9DQHSXPS 9DOYHV z'LUHFWLRQDOYDOYHV z3UHVVXUHYDOYHV z)ORZFRQWUROYDOYHV z&KHFNYDOYHV z3URSRUWLRQDOYDOYHV z6HUYRYDOYHV &\OLQGHUV
The cleanliness levels shown in the table are based on an operating SUHVVXUHIURPWREDUDQRUPDO level of ambient contamination and QRUPDOV\VWHPDYDLODELOLW\
Therefore the following criteria must be taken into account when determining WKHUHTXLUHGFOHDQOLQHVVOHYHOVRIWKH ÀXLG
Correction factor for the
recommended cleanliness
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Pilot system 1 class better
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6XFWLRQ¿OWHUVVHUYHWRSURWHFWWKH SXPSIURPFRDUVHÀXLGFRQWDPLQDWLRQ which can cause a sudden pump IDLOXUH
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z Protects the pump against coarse z)LQH¿OWUDWLRQQRWSRVVLEOH
contamination z Pump must be protected against
cavitation
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z Risk of cavitation, particularly at
ORZWHPSHUDWXUHVFROGVWDUW
z To guarantee protection from wear,
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3UHVVXUH¿OWHUVPXVWDOZD\VEH¿WWHG ZLWKDFORJJLQJLQGLFDWRU%HIRUH particularly critical components, only LQOLQH¿OWHUVZLWKRXWE\SDVVYDOYHV VKRXOGEHXVHG6XFK¿OWHUVPXVW EH¿WWHGZLWKD¿OWHUHOHPHQWZKLFK must itself be able to withstand higher differential pressures without sustaining DQ\GDPDJH
7KH¿OWHUKRXVLQJVPXVWZLWKVWDQGWKH PD[LPXPG\QDPLFV\VWHPSUHVVXUH
3UHVVXUH¿OWHUV
%HQH¿WV 5HPHPEHU
z Filtration directly before the components z0RUHH[SHQVLYH¿OWHUKRXVLQJDQG which need protection element due to pressure load z5HTXLUHGFOHDQOLQHVVOHYHOLV z Complex element construction as a
guaranteed result of the necessary differential
pressure resistance
z Pump is not protected
z,QWKHFDVHRIVLQJOH¿OWHUVWKHV\VWHP
must be switched off for element
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Extract from product range
E 7.01 1.0/02.08 5HWXUQOLQH¿OWHUV RF 5HWXUQOLQH¿OWHUV NF RFN ([WUDFWIURP¿OWHUUDQJH &21752/ 5HWXUQOLQH¿OWHUVDUHORFDWHGLQWKH UHWXUQOLQHDVDQLQOLQH¿OWHURUDVD WDQNPRXQWHG¿OWHUon the tank or in the WDQN7KLVPHDQVWKDWWKHRSHUDWLQJÀXLG FRPLQJIURPWKHV\VWHPÀRZVEDFNLQWR WKHWDQNFRPSOHWHO\¿OWHUHG7KHUHIRUH DOOFRQWDPLQDWLRQSDUWLFOHVDUH¿OWHUHG RXWRIWKHÀXLGEHIRUHUHDFKLQJWKHWDQN :KHQVHOHFWLQJWKHFRUUHFW¿OWHUVL]H WKHPD[LPXPSRVVLEOHÀRZUDWHPXVW EHWDNHQLQDFFRXQW7KLVFRUUHVSRQGV to the area ratio of piston to piston minus the rod of hydraulic cylinders DQGFDQEHJUHDWHUWKDQWKHÀRZUDWH JHQHUDWHGE\WKHSXPSV ,QRUGHUWRDYRLGSRVVLEOHIRDPLQJRI WKHÀXLGLQWKHWDQNPDNHDEVROXWHO\ VXUHWKDQWKHÀXLGRXWOHWIURPWKH ¿OWHULVDOZD\VEHORZWKHÀXLGOHYHO LQDOORSHUDWLQJFRQGLWRQV,WPD\EH QHFHVVDU\WR¿WDSLSHRUDÀRZUDWH GLIIXVHULQWKH¿OWHURXWOHW,WLVLPSRUWDQW WKDWWKHGLVWDQFHEHWZHHQWKHÀRRURI the tank and the end of the pipe is no less than two to three times the pipe GLDPHWHU 5HWXUQOLQH¿OWHUVFDQEH¿WWHGZLWK EUHDWKHU¿OWHUVDVDGGLWLRQDOHTXLSPHQW 5HWXUQOLQH¿OWHUV %HQH¿WV 5HPHPEHU z$OOÀXLGÀRZLQJEDFNWRWKHWDQN z,QWKHFDVHRIKLJKYDOXHFRPSRQHQWV LV¿OWHUHG DSUHVVXUH¿OWHUPXVWEHXVHGLQ z No system contamination reaches addition
the tank z,WLVDGYLVDEOHWR¿WDE\SDVVYDOYH
z Filter housing and element are z,QWKHFDVHRIHOHPHQWVZLWKORZ excellent value differential pressure resistance, it is
possible for the element to burst
as a result of multiple pulsations
z,QWKHFDVHRIVLQJOH¿OWHUVWKHV\VWHP
must be switched off to change the
element
z/DUJH¿OWHUVDUHUHTXLUHGIRUKLJK
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RKM was designed primarily for mobile PDFKLQHVZLWKZRUNLQJK\GUDXOLFVHJ H[WHQGLQJDQGUHWUDFWLQJF\OLQGHUVDQG GULYHK\GUDXOLFV 7KHVH¿OWHUVKDYHWKHDGYDQWDJHWKDW ¿OWHUHGRLODWDSUHVVXUHRI DSSUR[EDULVVXSSOLHGWRWKH charge pump of the traction drive, which reduces the risk of cavitation in the charge pump and therefore provides H[FHOOHQWFROGVWDUWFKDUDFWHULVWLFV ,QRUGHUWRPDLQWDLQWKHLQLWLDOORDGRI DSSUR[EDUDWWKHFRQQHFWLRQWRWKH FKDUJHSXPSDVXUSOXVRIDWOHDVW between the return line volume and the VXFWLRQYROXPHLVUHTXLUHGXQGHUDOO RSHUDWLQJFRQGLWLRQV
Through the use of a pressure relief valve, when the 'SUHDFKHVEDU WKHRLOÀRZVGLUHFWO\LQWRWKHWDQNQR E\SDVVWRWKHFORVHGFLUFXLW ,ILQDGGLWLRQWRWKHÀRZIURPWKH open circuit, the leakage oil from the hydrostatic drive also goes through WKH¿OWHUWKHQWKHSHUPLVVLEOHSUHVVXUH RIWKHOHDNDJHRLODWWKH¿OWHUPXVWQRW EHH[FHHGHGWDNLQJLQWRDFFRXQWWKH pressure drop of the leakage oil lines, of the oil cooler and of the pressure relief YDOYHWRSURWHFWWKHUDGLDOVKDIWVHDO ULQJV 5HWXUQOLQH VXFWLRQERRVW¿OWHU %HQH¿WV 5HPHPEHU z)LQHO\¿OWHUHGRLOUHDFKHVWKHXVHUXQLW z,WPDNHVVHQVHLIXQGHURSHUDWLQJ LQFUHDVHVWKHDYDLODELOLW\ FRQGLWLRQVWKHUHWXUQOLQHYROXPH z Oil is precharged in the suction is greater than the volume needed on FRQQHFWLRQEDUSUHYHQWV WKHVXFWLRQVLGH
FDYLWDWLRQOHVVZHDU
z5HSODFHVVHYHUDO¿OWHUVORZHU¿WWLQJ FRVWVRQO\21(VSDUHHOHPHQW z Extremely low pressure drop IXOO¿OWUDWLRQDWORZWHPSHUDWXUHV z9DULRXVRSWLRQVWKHUPDOE\SDVVYDOYH PXOWLSRUW
21 E 7.01 1.0/02.08 2IÀLQH¿OWHU NF 2IÀLQH¿OWHU
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,QK\GUDXOLFV\VWHPVZLWKKHDY\ORDGV DGGLWLRQDORIÀLQH¿OWHUVDUHXVHG increasingly to avoid the accumulation RI¿QHSDUWLFOHV
,QFRQWUDVWWRPDLQ¿OWHUVRQO\SDUWRI WKHZKROHÀRZLQWKHV\VWHPLV¿OWHUHG E\RIÀLQH¿OWHUV
Excellent oil cleanliness levels can be DFKLHYHGWKURXJKFRQWLQXDO¿OWUDWLRQ regardless of the operating cycle of the PDFKLQH,QDGGLWLRQWKHPDLQ¿OWHUV are relieved, meaning that element FKDQJLQJLQWHUYDOVFDQEHH[WHQGHG 2IÀLQH¿OWHUV\VWHPVVKRXOGEHXVHG LQDGGLWLRQWRPDLQ¿OWHUV,QWKLVFDVH WKHPDLQ¿OWHUVKRXOGEHVL]HGDVD SURWHFWLYH¿OWHULH¿OWHULQJOHVV¿QHO\ DQGZLWKRXWDE\SDVVYDOYH 2IÀLQH¿OWHU Advantages
z Excellent cleanliness classes z Filtration independent of the system
z+LJKFRQWDPLQDWLRQUHWHQWLRQFDSDFLW\RI¿OWHUHOHPHQWVDVDUHVXOWRISXOVDWLRQ IUHHORZDQGFRQVWDQWÀRZWKURXJKWKH¿OWHUHOHPHQWV
z Element change possible without stopping the machine z Cost savings as a result of lower material costs z/HVVWLPHVSHQWRQPDLQWHQDQFH z Fewer downtimes z&RVWHIIHFWLYH¿OWHUHOHPHQWV z3RVVLEOHWR¿OOK\GUDXOLFV\VWHP z&DQEHHDVLO\UHWUR¿WWHGLQV\VWHPVZLWKLQVXI¿FLHQW¿OWUDWLRQ z'HZDWHULQJRIWKHÀXLGLVSRVVLEOH z6HUYLFHOLIHRIÀXLGLQWKHV\VWHPLVH[WHQGHG *HQHUDOO\VSHDNLQJRIÀLQH¿OWHUVVKRXOGEHLQVWDOOHG zLIDKLJKUDWHRIFRQWDPLQDWLRQLVH[SHFWHGHJ
on production test rigs, large-scale systems in dusty areas, cleaning systems
z when installing a separate cooling circuit
zZKHQWKHUHDUHYLJRURXVFKDQJHVLQV\VWHPÀRZUDWH
22 E 7.01 1.0/02.08 7DQNEUHDWKHU¿OWHUV BF 7DQNEUHDWKHU¿OWHU (/)/ %'%'+%'/
Extract from the product range
&21752/
7DQNEUHDWKHU¿OWHUVDUHRQHRIWKHPRVW LPSRUWDQWFRPSRQHQWVLQ¿OWHUGHVLJQ As a result of changes in temperature and of using cylinders or accumulators, the oil level in the tanks of hydraulic DQGOXEULFDWLRQV\VWHPVLVVXEMHFWWR FRQVWDQWÀXFWXDWLRQV
The resulting pressure differential to the DPELHQWLVHTXDOL]HGE\DQH[FKDQJHRI air which means contamination can get LQWRWKHWDQNV
The entry of contamination can be SUHYHQWHGE\EUHDWKHU¿OWHUV,GHDOO\ WKHEUHDWKHU¿OWHUVKRXOGEHRIDWOHDVW WKHVDPH¿OWUDWLRQUDWLQJDVWKHV\VWHP ¿OWHULQWKHK\GUDXOLFFLUFXLW%\XVLQJ EUHDWKHU¿OWHUVZLWKGRXEOHFKHFN valves, the air exchange between the tank and the ambient can be VLJQL¿FDQWO\UHGXFHGPLQLPL]LQJWKH amount of contamination and dust entering the tank and increasing the VHUYLFHOLIHRIWKHEUHDWKHU¿OWHU Where there are high temperature changes and high humidity, water DOVRHQWHUVWKHWDQN+<'$&%' ¿OWHUVSUHYHQWZDWHUIURPHQWHULQJDQG WKHUHIRUHLPSURYHWKHÀXLGSHUIRUPDQFH %UHDWKHU¿OWHU %HQH¿WV 5HPHPEHU z5HOLHYHVWKHV\VWHP¿OWHUE\SUHYHQWLQJ z,IWKH¿OWHULVLQFRUUHFWO\VL]HGGDPDJH FRQWDPLQDWLRQIURPHQWHULQJWKHWDQN PD\RFFXUWRWKHWDQNDQGWKHSXPS during tank breathing
z+LJKDLUÀRZUDWH
z Cost-effective
23
E 7.01
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Summary
Filter location %HQH¿WV Remember Filter
designation %UHDWKHU¿OWHU z5HOLHYHVWKHV\VWHP¿OWHUE\SUHYHQWLQJ
contamination from entering the tank during tank breathing
+LJKDLUÀRZUDWH z Cost-effective z Environmentally friendly z ,IWKH¿OWHULVLQFRUUHFWO\VL]HGGDPDJH z PD\RFFXUWRWKHWDQNDQGWKHSXPS (/)%)%/ %'(/)/ BT
,QWKHVXFWLRQOLQH zPump protection z&RDUVH¿OWUDWLRQRQO\
Due to the pump suction conditions z
JHQHURXVO\VL]HG¿OWHUVZLWKDORZ GLIIHUHQWLDOSUHVVXUHDUHUHTXLUHG No protection of components further z
downstream from pump wear Unsuitable for many control pumps z
Minimal system protection z
,WLVLPSHUDWLYHWRVDIHJXDUGWKHSXPS z
against vacuum pressure
SFE, SF, MF, 0)'/3)/) 5)/5)/16)0 SFF, SFR, SFFZ ,QWKHSUHVVXUH line
Direct protection of the components z
Contributes to general cleanliness of z
the system
+LJKO\HI¿FLHQW¿QH¿OWHUHOHPHQWVFDQ z
be used
Filters pump drive systems z
Housing and element expensive z
VLQFHWKH\PXVWEHVL]HGIRUWKHPD[ system pressure
'RHVQRW¿OWHUFRQWDPLQDWLRQIURP z
components further downstream High energy costs
z DF, DFZ, DFN ')3,/) /)'.0') 0)0/3)/) 0)0)'/)0 ')0/)1/)1) /3)/3)5/)5 DFF, DFG, DFDK, ')0$')4( HFM
,QWKHUHWXUQOLQH zFilters the contamination which has entered the system as a result of component friction and worn wipers before they can reach the hydraulic tank /RZSUHVVXUHVL]LQJRIWKH¿OWHUKRXVLQJ z
enables costs to be reduced &DQEH¿WWHGLQOLQHRULQWKHWDQN z
No protection of the pump z
5HWXUQOLQHÀRZUDWHÀXFWXDWLRQVFDQ z
UHGXFHWKH¿OWUDWLRQHI¿FLHQF\ No direct component protection z /DUJH¿OWHUVPD\EHUHTXLUHGVLQFH z WKHUHWXUQÀRZLVRIWHQODUJHUWKDQWKH SXPSÀRZ RF, RFM, RKM, 5)/5)/' RFN, RFD, RFND, 5)/15)/5 RFMR, RKMR 2IÀLQH HJFRROLQJ circuit &RQWLQXDOFOHDQLQJRIWKHK\GUDXOLFÀXLG z
also when the system is switched off Possible to carry out maintenance when z
system running
Filtration performance is not affected z
E\ÀRZUDWHÀXFWXDWLRQVDQGSURYLGHV optimum service life and performance IURPWKH¿OWHUHOHPHQWV
3RVVLEOHWR¿OOWDQNZLWK¿OWHUHGRLO z
Particular cleanliness level can be z
achieved more accurately and can be PDLQWDLQHG
3RVVLEOHWRLQWHJUDWHÀXLGFRROLQJHDVLO\ z
High investment costs z
$GGLWLRQDOVSDFHUHTXLUHG z
No direct component protection z
NF, NFD, /)0)
24
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Filter selection
)LOWHUHI¿FLHQF\LVWKHPRVWLPSRUWDQW but not the only factor involved when HYDOXDWLQJWKH¿OWHUGHVLJQ$¿OWHUFDQ be ineffective if it is installed in the wrong place and if it is given the wrong MRE
:KHQFUHDWLQJD¿OWUDWLRQFRQFHSW some fundamental rules play an LPSRUWDQWUROH
For example, the function of a hydraulic ¿OWHULVDOZD\VWRUHGXFHZHDUZKLFK PHDQVLWVKRXOG¿OWHUWRD¿QHUOHYHO WKDQWKHFULWLFDOWROHUDQFHV)LOWHUV should be used with the highest SRVVLEOHÀRZUDWH6XLWDEOHVHDOVRQ F\OLQGHUVDQGRQEUHDWKHU¿OWHUVVKRXOG prevent contamination from entering the V\VWHPHWF
Therefore we can distinguish between SURWHFWLYH¿OWHUVand ZRUNLQJ¿OWHUV
3URWHFWLYH¿OWHU z Component protection z No bypass valve
z Does not prevent long term wear z)LOWHUVPRUHFRDUVHO\WKDQZRUNLQJ¿OWHU
z High differential pressure resistant ¿OWHUHOHPHQWV
:RUNLQJ¿OWHU
z Cleaning function
z Flow with least possible pulsations ZKHUH¿OWHULQVWDOOHG
z Optional with bypass valve z Differential pressure indicator is
recommended
z Use of low differential pressure resistant elements is possible
5HVWULFWLQJWKHÀRZ
velocity
Determining the appropriate
¿OWHUHOHPHQW
6LQFHVSHFL¿FÀRZYHORFLWLHVLQWKH connection lines must not be exceeded, GHSHQGLQJRQWKH¿OWHUW\SHZH
UHFRPPHQGRQO\VSHFLDOPD[LPXPÀRZ UDWHV
Here we give guideline values ZKLFKDUHEDVHGRQRXUH[SHULHQFH Exceptions, depending on the
application, are of course possible and UHDVRQDEOH
Depending on the ambient system FRQGLWLRQVWKHVDPH¿OWUDWLRQUDWLQJV will achieve different oil cleanliness OHYHOV
The following oil cleanliness classes are typically achieved with HYDAC elements: 0D[LPXPUHFRPPHQGHGÀRZUDWHLQOPLQ Threaded connection 6XFWLRQ¿OWHU PV Return line ¿OWHU PV 3UHVVXUH¿OWHU XSWREDU PV 3UHVVXUH¿OWHU XSWREDU PV 3UHVVXUH¿OWHU up to bar 12 m/s G ½ 14 42 42 G ¾ 23 111 G 1 112 112 G 1 ¼ G 1 ½ 443 Filtrating rating x ( Bx(c) >= 200) 10/7/4 11/8/5 13/10/7 14/11/8 16/13/10 17/14/11 18/15/12 20/17/14 21/18/15 2LOFOHDQOLQHVVWR,62 3
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6HOHFWLRQRIWKHDSSURSULDWH¿OWHUPDWHULDO
7KHYDULHW\RIDSSOLFDWLRQVRI+<'$&¿OWHUVKDVJLYHQULVHWRGLIIHUHQWHOHPHQWPRGHOVHDFKVSHFL¿FDOO\RSWLPL]HGIRUSDUWLFXODU UHTXLUHPHQWV:HDUHWKHUHIRUHLQDSRVLWLRQWRSURYLGH\RXZLWKWKHW\SHRIHOHPHQWPRVWWHFKQLFDOO\DQGHFRQRPLFDOO\ DSSURSULDWHIRU\RXUVSHFLDODSSOLFDWLRQ7KHIROORZLQJWDEOHRXWOLQHVWKHPRVWLPSRUWDQW¿OWUDWLRQPHGLD2XUVDOHVWHDPLV DOZD\VDYDLODEOHWRKHOS\RXVHOHFWWKH¿OWUDWLRQPHGLDZKLFKLVPRVWDSSURSULDWHIRU\RXUDSSOLFDWLRQElement designation &RQVWUXFWLRQRI¿OWHUPHVKSDFN Typical features 6\QWKHWLF¿QH¿OWUDWLRQPDWHULDOV Betamicron® %1+&EDU %++&EDU 0XOWLOD\HUVXSSRUWHGSOHDWHG¿OWHU PHVKSDFNZLWKJODVV¿EUH
High contamination retention z
High rate of particle separation over z
a wide differential pressure range High resistance to pressure and z ORZUDWHÀXFWXDWLRQV Mobilemicron MM 0XOWLOD\HUVXSSRUWHGSOHDWHG¿OWHU PHVKSDFNZLWKV\QWKHWLF¿EUH
High rate of particle separation z /RZSUHVVXUHGURS z 6XI¿FLHQWFRQWDPLQDWLRQUHWHQWLRQ z )LUVWFODVV¿OWUDWLRQLQWKHVXFWLRQ z range possible Ecomicron ECON2 0XOWLOD\HUVXSSRUWHGSOHDWHG¿OWHU PHVKSDFNZLWKV\QWKHWLF¿EUH
Support tube and end caps in electrically conductive synthetic material
High rate of particle separation z
/RZSUHVVXUHGURS z
High contamination retention z
8VHRI¿UVWFODVVV\QWKHWLFPDWHULDOV z
which can be easily disposed of /RZZHLJKW
z
Free of steel and iron z /XELPLFURQ G/HC 0XOWLOD\HUVXSSRUWHGSOHDWHG¿OWHU PHVKSDFNZLWKV\QWKHWLF¿EUH 'H¿QLWLRQRIWKH¿OWUDWLRQSHUIRUPDQFH z DFFRUGLQJWR$3,VSHFL¿FDWLRQV Dimicron® DM )LOWHUGLVFVZLWKDWOHDVWWZR¿OWUDWLRQ layers in synthetic material
High contamination retention z
JHOHPHQW
High rate of particle separation z
High cleaning effect in the single pass z
IXHOOLQJVWDWLRQV Paper
Paper P/HC
Simply supported, pleated, organic paper XVXDOO\LPSUHJQDWHGZLWKSKHQROLFUHVLQ Cheap element z /RZOHYHORISDUWLFOHVHSDUDWLRQDQG z FRQWDPLQDWLRQUHWHQWLRQPXOWLSDVV XVXDOO\QRWSRVVLEOH /RZSUHVVXUHGURS z /RZSUHVVXUHVWDELOLW\ z E\SDVVDEVROXWHO\QHFHVVDU\ Stainless steel and wire mesh materials
Wire mesh or dutch weave W/HC
or T/HC
Multi-layer or single-layer, supported, SOHDWHGVTXDUHPHVKLQVWDLQOHVVVWHHO or dutch weave
3URWHFWLYH¿OWHUZLWKORZ¿OWUDWLRQ z
performance and contamination retention
Chemicron and PHWDO¿EUH 9
Multi-layer construction, pleated meshpack with sintered stainless VWHHO¿EUH
All the components in the element z
DUHPDGHRIVWDLQOHVVVWHHO )RUHOHPHQWW\SH0HWDO¿EUH9 z
these components are bonded with 2-component adhesive
PD[WHPSHUDWXUH& )RUHOHPHQWW\SH&KHPLFURQ z
the element components are bonded ZLWKRXWWKHXVHRIRWKHUPDWHULDOV
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)LOWHUVL]LQJ
Once the element material, the UHTXLUHG¿OWUDWLRQUDWLQJDQGWKH¿OWHU construction have been established, WKHVL]HRIWKH¿OWHUFDQEHGHWHUPLQHG Here we can assume that the initial SUHVVXUHGURSRID¿OWHUGRHVQRW H[FHHGDVSHFL¿FYDOXHRUWKDWLW comes as close as possible to this YDOXHVHHDGMDFHQWWDEOH
$ptotal = $phousing + $pelement
$phousing = please refer to housing curve (see brochure)
$pelement 4 HOHPHQWJUDGLHQWFRHI¿FLHQW operating viscosity 1000 30
Example
6L]LQJDUHWXUQOLQH¿OWHUWDQNPRXQWHG W\SH5)0HOHPHQWPDWHULDO Betamicron®4, P¿OWUDWLRQUDWLQJ )ORZUDWHLQWKHUHWXUQOLQHOPLQ 2SHUDWLQJÀXLG,629* 2SHUDWLQJWHPSHUDWXUH& Note: $W&WKLVRLOKDVDQRSHUDWLQJ YLVFRVLW\RIDSSUR[PPðVDOZD\V WDNHPDQXIDFWXUHUVGDWDLQWRDFFRXQW0D[LPXPLQLWLDOGLIIHUHQWLDOSUHVVXUHEDU 3indicator EDU EDU
'phousing: 'pelement: SOHDVHUHIHUWR5)0EURFKXUH IRUJUDGLHQWFRHI¿FLHQWVIRU HOHPHQW5%1+&SOHDVH UHIHUWR)LOWHU(OHPHQWVEURFKXUHRU 5)0EURFKXUH 5)0 ' p [bar] Q [l/min]
'ptotal ='phousing +'pelement
EDU
OPLQPPðV
Use as Filter construction Total initial differential pressure ZLWKQHZ¿OWHUHOHPHQW :RUNLQJ¿OWHU 5HWXUQOLQH¿OWHU 3UHVVXUH¿OWHUZLWK bypass valve WR3indicator 2IÀLQH¿OWHU ,QOLQH¿OWHU Separate units WREDU 3URWHFWLYH¿OWHU 3UHVVXUH¿OWHUZLWKRXW bypass valve 3indicator 6XFWLRQ¿OWHU EDU 7KHWRWDOSUHVVXUHGURSRID¿OWHUDW DVSHFL¿FÀRZUDWH4FRQVLVWVRIWKH housing'p and the element 'p and is calculated as follows:
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+RZWRSURFHHGLQSUDFWLFH"
6L]H,7HQDEOHVFRPSXWHUDLGHG¿OWHU VL]LQJVSHFL¿FWRWKHSDUWLFXODUV\VWHP DQGDSSOLFDWLRQSUR¿OH 6L]H,7 is a component of our electronic product catalogue on CD-ROM, Filter-ITWe will of course be pleased to send \RXDFRS\$OWHUQDWLYHO\WKHSURJUDP is available on our website
ZZZK\GDFFRP
By using 6L]H,7, all the calculations which in the previous example had to be carried out painstakingly step by VWHSDUHGRQHIXOO\DXWRPDWLFDOO\ Possible errors when reading out graph values are avoided; the time VDYLQJLVFRQVLGHUDEOH
([DPSOHRI¿OWHUFDOFXODWLRQXVLQJVL]LQJVRIWZDUH6L]H,7
6HOHFWLQJD¿OWHUW\SH in the hydraulic circuit diagram
Display of element, housing and total curve for WKHVHOHFWHG¿OWHUW\SH
,I\RXFDOFXODWHRQWKHJHQHURXVVLGH LHFKRRVLQJWKHODUJHU¿OWHUWKLVZLOO provide a longer service life, and will SUREDEO\FRVWPRUH%XWLIWKHVL]LQJ LVRQO\MXVWDGHTXDWHLH\RXVHOHFW WKHVPDOOHVWSRVVLEOH¿OWHU\RXULVN a shorter service life and reduced component protection despite lower SXUFKDVHFRVWV
7KHDLPRIFRXUVHLVWR¿QGWKHPRVW HFRQRPLFDO¿OWHUZKLOVWWDNLQJLQWR consideration the total system life cycle UHGXFWLRQRIWKH/LIH&\FOH&RVW
7KHVL]HRIWKH¿OWHUFDQEHGHWHUPLQHGZLWKWKHKHOSRI z Housing and element pressure drop curves in the brochures PDQXDO¿OWHUVL]LQJ
z)LOWHUVL]LQJSURJUDP6L]H,7 FRPSXWHUDLGHG¿OWHUVL]LQJ z Concept creation tool 2SWLPL]H,7 FRPSXWHUDLGHGV\VWHPRSWLPLVDWLRQ
&RPSXWHUDLGHG¿OWHUVL]LQJXVLQJ )LOWHU6L]LQJ3URJUDP6L]H,7
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Graph showing cleaning Filter calculation according to
the expected contamination rate using the concept creation tool 2SWLPL]H,7
([DPSOHRIFRQFHSWRSWLPL]DWLRQXVLQJWKHHOHFWURQLFWRRO2SWLPL]H,7
This electronic tool, called 2SWLPL]H,7, is also a component of our electronic product catalogue, but is only available WRRXU¿OWHUVSHFLDOLVWV
Cleanliness classes and achievable VHUYLFHOLYHVIRUGLIIHUHQW¿OWHUGHVLJQV FDQEHLGHQWL¿HGDQGFRPSDUHGXVLQJ WKLVWRRO
Based on the expected contamination, WKHRSWLPXP¿OWHUFRPELQDWLRQ
DQG¿OWHUVL]HFRPELQDWLRQFDQEH GHWHUPLQHGULJKWGRZQWRDVSHFL¿F calculation of the element costs per \HDU
Determining the expected contamination for a particular system
Calculation of the service lives and element costs/year
E 70.000.0/02.08
DF HFM DFM ILF MFM
MDF
420 bar 400 bar 400 bar 350 bar 280 bar
RKM 10 bar RFM 10 bar 100 300 400 800 120 151 201 151 201 251 150 5 8 1 5 6 1 5 7 210 270 330 500 661 851 75 95 30 60 110 140 0 0 5 1 0 6 6 0 0 5 0 6 1 240 280 330 G½ 1 G ¼ 1 G 1 G ¾ G ½ G2 35 55 75 95 12 160 240 140 400 250 160 240 280 35 55 60 110 140 M1 8 G ¾ G1 G1 ¼ 60 110 140 G1 ½ 160 240 280 SAE D N 3 8 ILF R 34 350 bar LPF FLN LF LFN LFM 100 bar 63 bar 25 -50 ba r 25 bar 350 600 90 SF 60 SF 11 0 SF 16 0 SF 240 SF 330 SFM 330 SFF 40 0 SFF 50 0 80 251 30 60 110
Standard Models – Mobile Filters
3UHVVXUHOLQH¿OWHUV
Working hydraulics
3UHVVXUHOLQH¿OWHUV Charge pump
Return line & suction boost ¿OWHUV
Return line ¿OWHUV
Combined circuits ,QWDQNRUWDQNWRSPRXQWHG
Standard series
T
ank-top mounted
In-tank mounted
Series with integral thermal cooler bypass valve
6XFWLRQ¿OWHU
Filter with safety valve, to supply the sensitive control unit ZLWK¿QHO\¿OWHUHGRLO
Filter with safety valve, to supply the sensitive control unit ZLWK¿QHO\¿OWHUHGRLO
KIT
DOO5)0
SET
DOO5)0
SET
without housing DOO5)0
SET
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16 bar
10 bar
RFLN RFN 630 40 63 100 160 250 400 DFDKN315 bar
FMND FLND25 bar
210 bar
40 63 100 160 250 160 250 400 400 250 160 RFLND16 bar
RFND25 bar
100 250 630400 bar
DFN LFN/LFNF100 bar
FLN25 bar
63 40 100 160 250 400 63 40 100 160 250 400 ---ELF 77 2RENAULT
1500 0 1300 1500 0 1300Standard Models – Filters to DIN 24550 Standard
,QOLQHSUHVVXUH¿OWHUV –Change-Over– –Single–
5HWXUQOLQH¿OWHUV
31 E 70.000.0/02.08 DF 420 bar RFLD bi s 6 4 b ar 1301 BF 25 bar 111 241 501 661 331 30 60 110 140 500 660 1500 240 280 330 160 851 951 160 330 330 160 5 HPS SF 700 bar ACSSF 1000 bar 25 bar 25 bar RF RFD 30 60 110 160 30 60 110 160
Standard Models – Onshore – Offshore – Marine
6WDLQOHVVVWHHO¿OWHUV 5HWXUQOLQH¿OWHUV
Single/Change-over
%UHDWKHU¿OWHUV 6WDQGDUG¿OWHUVZLWK
special offshore paint
Stainless steel
32
33
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33
Good. Better.
Betamicron
®
4
Already with the previous Betamicron®3 technology
you were always on the safe side: High and in particular long-term-stable ÀXLGFOHDQOLQHVVIRUK\GUDXOLFDQG OXEULFDWLRQV\VWHPV
The new generation Betamicron®4
goes one better:
Excellent performance data for reduced Life Cycle Cost.
The key
innovations of
generation 4 are:
2SWLPL]HGPDWVWUXFWXUHZLWK QHZO\GHYHORSHG¿OWHUPHGLD and additional drainage layer ,PSURYHGSHUIRUPDQFHGDWD SDUWLFOHVHSDUDWLRQ contamination retention, ¨S4FKDUDFWHULVWLFV Patented process for longitudinal seam bonding Element is fullydischarge-capable Use of spiro lock seam support tubes Outer envelope made of plastic SUHYLRXVO\PHWDO
Technical
data:
Collapse burst pressure: /RZSUHVVXUH differential stability: EDU%1+& High pressure differential stability: EDU%++& Filter ratings: P E 7.206.0/02.08
Filter Elements
Betamicron
®
4.
For Reduced
34 E 70.000.0/02.08 34 E 7.206.0/02.08
Attach
Improved
operational reliability
Longer
maintenance intervals
Reduced
energy cost
Longer
E 70.000.0/02.08 E 7.206.0/02.08
Importance to...
Reduced shipping
and waste disposal cost
Reduced
operating cost
Better
component protection
Reduced
downtime cost
Betamicron
®
4.
Top- E 7.206.0/02.082SWLPL]HG
WKUHHOD\HU¿OWHUPDWVWUXFWXUHZLWK
QHZJODVV¿EHUV
$EVROXWHO\QHZ¿OWHUPHGLDZHUHGHYHORSHGIRU WKHQHZ%HWDPLFURQ¿OWHUHOHPHQWV'XHWR the 3-stage structure, highest contamination retention and separation capacity are HQVXUHG$VDUHVXOWRIWKHLQWHJUDWLRQRIDQ DGGLWLRQDOGUDLQDJHOD\HUWKHÀXLGÀRZLV directed in an optimum way, and particularly IDYRUDEOH¨S4FKDUDFWHULVWLFVDUHDFKLHYHGLonger element service life and energy cost savings due to particularly low pressure losses across the element
Better component protection and longer system service life due to improved separation capacity
ZLWK¿OWHUUDWLQJVDQGP
Patented
longitudinal seam
bonding method
Due to an innovative bonding process of the longitudinal seam, a completely WLJKWLQWHJUDWLRQRIRSHQ¿OWHUPDWHQGV is ensured, even in the case of varying ORDGV$SDUWLFOHWUDQVLWLRQIURPWKHGLUW WRWKHFOHDQVLGHLVUHOLDEO\SUHYHQWHG
High operational reliability, even under dynamic loads, due to tight longitudinal seam bonding.
Zinc-free structure
7RSUHYHQWWKHIRUPDWLRQRI]LQFVRDS which occurs mainly when water-FRQWDLQLQJÀXLGV+)$+)&DQG ELRRLOVDUHXVHGQR]LQFFRQWDLQLQJ FRPSRQHQWVDUHHPSOR\HG
High operational reliability, because elements cannot be blocked as a result RIWKHIRUPDWLRQRI]LQFVRDS Savings in storage costs, EHFDXVHWKH¿OWHUHOHPHQWV can be used universally
Use of spiro lock
seam support tubes
The metal tube provided inside WKHHOHPHQWIRUVWDELOL]DWLRQ purposes is designed as spiro lock seam tube, which offersXQFKDQJHGVWDELOLW\ZKLOHVLJQL¿FDQWO\ UHGXFLQJWKHHOHPHQWZHLJKW
Reduced shipping and waste disposal costs due to weight reduction by up to 30 % 10 12 14 16 18 20 22 3 μm5 μm 10 μm 20 μm 1 10 100 1000 10000 0 2 4 6 8 200 Separation capacity ß x(c) ,62 3DUWLFOHVL]H>P@
Longer element service life and lower operating costs due to increase in the contamination retention capacity by up to 30 % 3 μm 140 120 100 80 60 40 20 0 5 μm 10 μm 20 μm Betamicron® 3 Betamicron® 4
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Protection
RIWKH¿OWHUPDWWKURXJK
outer envelope
7KHVWDUVKDSHGSOHDWHG¿OWHUPDWLV enclosed by a stable envelope made RISODVWLF7KLVHQYHORSHGLVWULEXWHV WKHLQFRPLQJÀXLGHYHQO\RYHUWKHPDW GLIIXVRU0RUHRYHUWKHÀXLGGRHVQRW ÀRZGLUHFWO\WKURXJKWKHPDWZKLFK SURWHFWVLWIURPSXOVDWLQJÀRZV,QWKLV way, the element reaches extremely high ÀRZIDWLJXHVWUHQJWKYDOXHV0RUHRYHU the mat is naturally protected against PHFKDQLFDOGDPDJHHJZKHQHOHPHQWV DUHEHLQJLQVWDOOHG%HFDXVHWKHRXWHU envelope allows customer logos to be imprinted, it can be used as advertising medium for OEMs, thus ensuring spare SDUWVEXVLQHVV$WWKHVDPHWLPHWKH user can rely on the fact that he will DOZD\VJHWDJHQXLQHVSDUHSDUWHigh operational reliability, EHFDXVHWKHVHQVLWLYH¿OWHUPDWLV SURWHFWHGDJDLQVWGLUHFWÀXLGÀRZV and pulsation
Low energy consumption,
because due the uniform distribution RIWKHÀXLGGLIIXVRUHIIHFWD
SDUWLFXODUO\ORZ¨SLVDFKLHYHGDFURVV the element
Ease of handling,
because the compact element is protected against damage in transit and during its installation
Protection against product piracy through “brand labeling”
Use of electrically
conductive plastics
DQGLQQRYDWLYH¿OWHUPHGLD
Due to a complete revision of the PDWHULDOVXVHGHJFRQGXFWLYHSODVWLFV IXOOGLVFKDUJHFDSDELOLW\RIWKH¿OWHU HOHPHQWVZDVDFKLHYHG&KDUJLQJRIWKH¿OWHUHOHPHQWVGXULQJ operation was therefore reduced to an DEVROXWHO\XQFULWLFDOOHYHO7KLVPHDQV that risks such as sudden sparking DQGWKHVXEVHTXHQWIRUPDWLRQRIEODFN carbon or sludging of the oil are reliably HOLPLQDWHG
High operational reliability, EHFDXVHWKH¿OWHUHOHPHQWLVIXOO\ discharge-capable
7KH¿JXUHVKRZVHOHPHQWVZLWKFXVWRPHU logo, which are increasingly used across DOOLQGXVWULDOVHFWRUV
Particularly advantageous: The logo is DOVRSHUIHFWO\OHJLEOHZKHQWKH¿OWHULV dirty, that is, when the element is actually FKDQJHGÄ%UDQGODEHOLQJ³E\+<'$& will result in an enormous increase in your spare parts business and improve WKHSURFHVVTXDOLW\WKURXJKWKHXVHRI JHQXLQHVSDUHSDUWV
Discharge on a discharge-capable element
No discharge on an element, which is not discharge-capable oil oil oil oil oil oil Öl oil oil oil oil oil oil
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Better in Quality, Performance and Efficiency.
$S4JUDGLHQWFRHI¿FLHQWVLQPEDUOPLQ
)ORZUDWHHVWDEOLVKHGLQOLQHZLWK,62 E 7.206.0/02.08Performance data:
5HWXUQÀRZHOHPHQWV5 6L]H Betamicron BN4HC 3 μm 5 μm 10 μm 20 μm 30 60 75 110 150 160 165 185 210 240 270 280 330 480 500 660 750 850 1200 1300 1700 2600 5HWXUQÀRZHOHPHQWV5 6L]H Betamicron BN4HC 3 μm 5 μm 10 μm 20 μm 30 60 75 110 150 160 165 185 210 240 270 280 330 480 500 660 750 850 1200 1300 1700 2600 Pressure elements (D) 6L]H Betamicron BN4HC Betamicron BH4HC 3 μm 5 μm 10 μm 20 μm 3 μm 5 μm 10 μm 20 μm 30 35 – – – – 55 – – – – 60 75 – – – – – – – – 110 140 160 240 280 330 500 660 1320 Pressure elements (D) 6L]H Betamicron BN4HC Betamicron BH4HC 3 μm 5 μm 10 μm 20 μm 3 μm 5 μm 10 μm 20 μm 30 35 – – – – 55 – – – – 60 75 – – – – – – – – 110 140 160 240 280 330 500 660 1320 1500Contamination retention capacity
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Betamicron
®
4 Reduces Life Cycle Cost.
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Life Cycle Cost –
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7KHWHUP/LIH&\FOH&RVWLVWRGD\DGRPLQDWLQJWRSLFDPRQJVXSSOLHUV PDFKLQHEXLOGHUVDQGHQGFXVWRPHUV
We understand by this the total cost of a system, machine or component IURPWKHSURFXUHPHQWWKURXJKWRLWVVFUDSSLQJ
7KHUHGXFWLRQRI/LIH&\FOH&RVWLVRQHRIWKHPHJDWUHQGVLQPHFKDQLFDO HQJLQHHULQJ7KHREMHFWLYHLVWRPDNHSURGXFWFRVWVWUDQVSDUHQWEH\RQG the purchase price over the entire lifecycle, thus creating a better basis for WKHFXVWRPHU¶VEX\LQJGHFLVLRQ %LJHQGFXVWRPHUVVHWWKLVWUHQG /HDGLQJFDUPDNHUVIRUH[DPSOHUHTXLUHELQGLQJLQIRUPDWLRQDERXWWKH /LIH&\FOH&RVWDQGGHULYHGYDULDEOHV±HJIRUPDFKLQHWRROVIRU\HDUV IRUSUHVVHVHYHQIRUXSWR\HDUV'HFLVLRQVRQQHZLQYHVWPHQWVE\ PDFKLQHPDQXIDFWXUHUVDUHEDVHGRQWKHPDFKLQHSULFHDQGWKH/LIH&\FOH &RVWFDOFXODWLRQRIIHUHG
Betamicron
®4 elements
are the winners
in the “Life Cycle Cost contest”
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of, for example, the following types of cost:
2SWLPL]HGPDWVWUXFWXUH 2SWLPL]HGORQJLWXGLQDOVHDP Zinc-free structure Spiro lock seam support tubes Protective envelope Discharge capability
PLQLPL]HG Energy cost
z
Personnelz z
z z
/RJLVWLFVz z
Failurez z z
z z
Productionz z
z
Repairz z z
z z
Maintenancez z z
z z
Spare partsz z z
z z
Waste disposalz
Cost curve during the total lifecycle of the machine / system
Winner in the system properties
This changed and holistic understanding of cost by end customers naturally results in new challenges that machine manufacturers have to WDNH
For system concepts, subsystems and components used must also stand WKHWHVWZLWKUHJDUGWRWKHLULQÀXHQFHRQWKH/LIH&\FOH&RVW
Cost
Invest per machine tool Total cost
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System 1 System 2 System 3
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41
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Filter Elements
for use in HYDAC filters*
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1. TECHNICAL
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