Moba Matic

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(2) California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.. California Proposition 65 Warning Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and other reproductive harm. Wash hands after handling..

(3) Ref. No. VOE21A1004233.

(4) Table of contents 1.General information .......................................... 1.1 Rightsto changes ....................................... 1.2 Packaging andstorage .................................... 1.3 Safety measures ........................................ 1.4Generaldescription ....................................... 4 4 4 4 7. 2. MOBA-matic with sensors and accessories .......................... 8 3. Assembly and dimensional drawings ............................... 3.1DigitalController ........................................ 3.2 Digi SlopeSensor ....................................... 3.3SonicSki .............................................. 3.4 DigiRotarySensor ....................................... 3.5 Laser Receiver LS-250 .................................... 3.6SwitchUnit(accessory) ................................... 3.7 Connectionofthecables ................................... 10 10 11 12 14 16 18 19. 4.BasicoperationoftheDigitalController ............................. 4.1DescriptionoftheDigitalController ........................... 4.1.1Liquidcrystaldisplay ................................ 4.1.2LEDdisplay ...................................... 4.1.3Functionlamps .................................... 4.1.4Pushbuttonunit ................................... 4.1.5Combinationsofpushbuttons ......................... 4.2Switchontest .......................................... 4.3Sensoridentification ...................................... 4.4Sensitivitysetting ........................................ 4.5Controlwindowsetting ..................................... 20 20 20 21 22 22 23 24 24 25 25. 5.Operation oftheDigiSlopeSensor ................................ 26 5.1 Setting up the measured value .............................. 26 5.2 Working with the Digi Slope Sensor .......................... 27 6.OperationoftheSonicSki ...................................... 28 6.1Stringlinesensing ....................................... 28 6.2 Ground sensing ......................................... 30 7.OperationoftheDigiRotarySensor ............................... 31 7.1Stringlinesensing ....................................... 32 7.2 Ground sensing ......................................... 33. - Page 2 -.

(5) Table of contents 8.OperationoftheLaserReceiverLS-250 ............................ 34 8.1 Working with the LS-250 .................................. 34 9.Maintenance ................................................ 36 10.Connectiondiagram,technicalspecificationandalarmindications ........ 10.1Pinconnections ........................................ 10.2Technicalspecification ................................... 10.2.1DigitalController .................................. 10.2.2DigiSlopeSensor ................................. 10.2.3SonicSki ....................................... 10.2.4DigiRotarySensor ................................ 10.2.5 LS-250 ......................................... 10.4Faultindications ........................................ 10.5Sensitivitytables ........................................ 36 36 37 37 37 38 38 39 40 41. 11.Spareparts ................................................ 42 12.Structureofmenue ........................................... 44 13.Declarationofconformace ..................................... 45 14.ShortinstructionsMOBA-matic .................................. 46. - Page 3 -.

(6) 1. General information 1.1 Rights to changes We try to ensure that these operationg instructions are correct and up to date. In order to maintain our technical leadership, however, it might be necessary, without prior warning, to make changes to the product and to its operation which, under circumstances, do not correspond to the information given here. We accept no liability for disturbances, losses or damages caused thereby.. 1.2 Packaging and storage Theproductiscarefullypackedtoensuresufficientprotectionduringshipment.Onreceiptthe packaging and the contents should be inspected for possible damage. Should there be signs of damage the equipment must not be operated !!! Damaged cables and connectors are also a safety risk and must not be used !!! In the event of damage contact your MOBA supplier. Theequipmentmustbeprotected againsthumidityanddirtifitisnottobeusedimmediately.. 1.3 Safety measures Warning: Beforeassembly,settingupandoperatingtheequipmentreadtheoperatinginstructionscarefully andfully.Shouldquestionsarise,contactyourMOBA supplier. Safetyprecautions: Thesafetyprecautionsrecommendedherecorrespondtobasicregulationsregardingoperationof electricalsystems.TheycanbeappliedforallapplicationsinconjunctionwithMOBAequipment. Assembly: Only original MOBA cables may be used. Plugs and sockets must not be removed from the cable astheyareprotectedagainsthumidityandremovingthemwoulddestroytheirprotection.Ensure that the safety screwfastenerssitsecurelyon theconnectors.Furtherinformationaboutthe assembly of the equipment, and the sensors,canbefoundinthedatasheetsattachedorinthese operatinginstructions.. - Page 4 -.

(7) Wiring and cabling: Thewiringandcablingmustbecorrectlycarriedoutinaccordancewiththeseinstructions.Allsupply cables andterminalsmustbesizedaccordingtothecurrenttaken.Further,allconnectionsmust bemade inaccordancewith VDE regulationsorregulationsofthe areainwhichtheequipmentis used. Safety in the event of disturbances: This equipment has been developed and tested for industrial environments. Nevertheless, microprocessortechnologyrequirescarefulinstallation.Wewouldthereforeliketopointoutthe followingwhich,ifnotheededto,canleadtodisturbancesduringtheoperationlater: -. Payattentiontothecorrectpolarityoftheconnections. -. Donotexceed(neithertoohighnortoolow)thespecifiedvoltagesupplyrange Protecttheequipmentwithasuitablesupplyfuse Use cables of adequatecurrentandvoltageratings. -. Usetheshortestpossiblecablepaths.(Avoidloops) Layoutload,controlandsignalcablesinseparatechannelswherepossible. -. Suppresscontactorandrelaycoils Prerequisiteforadisturbingsuremodeisagoodelectricalconnectionbetweenthe machinechassisand housingchassis oftheunits.. -. Connect screened leads to earth at one end only (equipment end) Donotsupplyotherequipmentdirectlyfromthesupplyterminals Do not use unused terminalsasconnections for other equipment. Maximum voltages: Donot exceedthemaximum voltages. The maximumvoltagebetweenanytwocircuitsisolated from oneanother,orbetweenanyisolatedcircuitandearth is,unlessotherwisestated,limitedtoits highestinputvoltageorthesupplyvoltage.Theconnectingterminalsorconnectorsmustbefitted withasuitablefuse. Fuses: Theequipment is fittedwithelectronicfuseswhichprotectitagainstwrongpolarity,voltage transientsandovervoltagesofshortduration.Thevoltagesspecifiedinthetechnicaldatamaynot be exceeded.. - Page 5 -.

(8) Configuration: Theequipmentcanbeconfigured bytheuser.Itistheresponsibilityofthe usertoreconfigure accordingtotheoperatingconditionsofthesystem. Alarm supervision Incomplexsystems, inwhichafaultcouldendangeroperatingpersonnelordamagetothesystem, itisadvisable,touseanindependentalarmunit.Anindependentalarmunitprovidesprotectionand shut-down of the system in the event of an alarm. In many casesthe use of an alarm from within thecontrolleritselfdoesnot, becauseofitsdependenceonthesystem,offeradequateprotection. Explosive areas Theequipmentis notdesigned for usein explosiveareas. Fault clearance Before starting to clear faults make surethatallvoltageshave beendisconnected.Defective equipment shouldbe testedinanareawhichhasbeenespeciallybuiltforthispurpose.Any attempt toremovefaultsfromequipment thatisstillinstalledcanbedangeroustopersonnelandtothe systemitself. Beforeremovingor replacingsensorsmakesure thatthevoltagesupplyhas been disconnected. Ask for help Ask your MOBA supplier if you have questions concerning the operation and assembly of the equipment.. Failure to observe the above safety measures can cause breakdown of the equipment or of the system. Damages caused by such negligence are not covered by the manufacturer's guarantee.. - Page 6 -.

(9) 1.4Generaldescription TheMOBA-maticisacontrolsystemformachinesintheroadconstructionindustry. TheDigitalControlleris basedonamodernmicroprocessor techniqueandhas a digitalinterface. Thisallowsthepossibilityofconnectingvarioussensorstothecontroller.Onstart-upthecontroller automaticallyidentifiesthesensorwhichisconnectedtoit.Ifthesensorischangeditmustbe acknowledgedbypressinganykeyafterstart-up. Thefollowingsensorsareavailableatthepresenttime:. 1.. 2.. Digi Slope Sensor (Slopesensor). DigitalController. SonicSki (Gradesensor). 3.. Digi RotarySensor (Gradesensor). 4.. Laser Receiver LS-250 (Gradesensor). Important: The MOBA-matic can be obtained with many combinations of sensors. In working withthetheMOBA-maticproceedasdescribedintheseinstructions.IfyourMOBA-maticisnot equippedwithallthesensors,thedescriptionhereofthesensorsnotfittedhasnorelevance.All sensorscan,accordingtoneed,beretrofitted.. - Page 7 -.

(10) 2. MOBA-matic mit Sensoren und Zubehör Digitaler Regler mit 3m Wendelkabel zur Maschine Digital Controller with 3m Connecting Cable for machinery Bestell-Nr./Order-No. 04-25-10013 (Software 3.26). Sonic-Ski Bestell-Nr./Order-No. 04-20-10010. Digi-Slope mit Montageplatte Digi-Slope with mounting plate Bestell-Nr./Order-No. 04-20-20010. Digi-Rotary-Sensor/Gerät Digi-Rotary-Sensor/Unit Bestell-Nr./Order-No. 04-20-40010 Digi-Rotary-Sensor komplett mit Zubehör Digi-Rotary-Sensor with equipment Bestell-Nr./Order-No. 05-20-40010. LS 250; Laserempfänger LS 250; Laser-Receiver Bestell-Nr./Order-No. 04-60-11010. - Page 8 -.

(11) Umschalteinheit Switch-Unit Bestell-Nr./Order-No. 03-05-00660. Halterung für den digitalen Regler Bracket for digital Controller Bestellnr.: 04-05-00610. Verbindungskabel 6m, Sensor/Regler Connecting Cable 6m, Sensor/Controller Bestell-Nr./Order-No. 04-02-00240. Verlängerungskabel 3m, Maschine/Regler Extension Cable 3m, Machine/Controller Bestell-Nr./Order-No. 04-02-02536. Koffer für die MOBA-matic Case for MOBA-matic Bestell-Nr./Order-No. 04-06-00040. Adapter für Höhensensor-Halterung Adapter for Grade-Sensor-Bracket Bestell-Nr./Order-No. 01-17-01113 Halterung für Höhensensor Bracket for Grade-Sensor Bestell-Nr./Order-No. 01-17-01112. - Page 9 -.

(12) 3. Assembly and dimensional drawings 3.1DigitalController Thecontrollershouldbemountedinapositionwhereitisprotectedfromwateranddirt.Amounting positionshouldbechosensothatthepushbuttonsandthedisplaycanbereachedandreadeasily. Thecontrollershouldbemountedverticallywiththeconnectionsatthebottom. Pay attention when mounting the controller. The connections at the bottom should remain accessible sothat theconnectorcanberemovedwithouttheneedforremoving thecontroller. Thecontrollercanbesuppliedwithaholder.Theholdershouldbe fastenedsothatthecontroller, ontheback ofwhichisthefasteningknob,canbeinsertedintothemountingbracketfromabove.. Dimensionsof theDigital Controller. Dimensionsofbracket forController. - Page 10 -.

(13) 3.2 Digi Slope Sensor The Digi Slope Sensor must be mounted at the reference level (for pavers on the screed). For mountingfourfixingholesareprovidedonthefixingplateoftheDigiSlopeSensor.Thedimensions betweenthefixingholesoftheDigiSlopeSensorcorrespondtothe dimensionsof thoseoftheslope controller S 276A. The sensor can be mountedin the sameposition. Theconnectormustbefreelyaccessiblesothattheinterconnectingcablecanbeeasilypluggedin. Pleasepayattentiontothedirectionofmounting(FWD/arrowinthedirectionoftravel).. Dimensions of the Digi Slope Sensor. 100. 126. Mod.:. (Modellnummer). Typ:. (Bezeichnung). Ser. Nr.: (Seriennummer/Datum). 61,5. R Mobile Aut oma t ion. Gesellschaf t für mobile A utomation mbH Tel. 06431/95770 - Fax 06431 - 957777 65 604 Elz - Germany. 250 225. 78,5 100. - Page 11 -.

(14) 3.3 Sonic Ski The direction of travel of the Sonic Ski is determinedasfolows: When ground sensing the Sonic Ski should work longitudinally (averaging done bythe Sonic Ski). When stringline sensing the Sonic Ski should operate in the transverse directionsothatthefullworkingwidthof25cm isavailble.. Stringline. Ground. TheSonicSkicanbeeasilyandquicklymounted withsimpletools.Todothisafasteningtubeto extendthecontrollerpartshould befitted. Fasteningtube. Procedure: 1. Loosen the locking screws fixing the fasteningtube. 2. Insertthecenterpivoton the topsideof the sensor housing vertically into the fasteningtube. 3. Turnthesensorhousingaccording tothe requireddirectionoftravel. 4. Fix the center pivot with the locking screws.. The working range Theworking range for ground and stringline sensing is between 30 cm und 40 cm. In this range the measured value is indicated with a constantdisplay,otherwisethedisplayflashes (positioningaid). TheSonic Skishouldbeadjustedatadistance of about 35 cm from the reference.. - Page 12 -. Lockingscrews. Centerpivot. ca. 350mm. Ground. ca. 350mm. Stringline.

(15) Dimensions of the Sonic Ski. - Page 13 -.

(16) 3.4 Digi Rotary Sensor Two sensors are available to sense the reference. The sensor tube is used when sensing a stringline.Theskisensorisusedwhensensingasurface. Fitting the sensor tube to the sensor arm 1. Loosen thenut at the end of the sensor tube. 2. 3.. Slidethethesensortubeintothefasteningring Secure the sensortubewiththe nut.. Fitting the ski sensor to the sensor arm 1. Loosenthesecuritypinfromtheskisensorbolt.Removethe bolt. 2. 3.. Insertthesensorarmwiththefasteningringintotheskifastening. Inserttheboltthroughthesensorarmandthefasteneingring.. 4.. Securetheboltwiththeseuritypin.. Fitting the sensor arm to the Digi Rotary Sensor 1. Turntheflatontheaxletolineupwiththelabelofthecontroller. 2. Loosen the sensor arm locking screws. 3. 4.. Fitthesensorarmontotheaxle. Tightenthelockingscrewstotheflatontheaxle.. TheDigiRotarySensor caneasilyandquicklybemountedwithsimpletools.Todothisafastening tubetoextendthecontrollerpart(actuator)should befitted. Procedure: 1. 2. 3.. 4.. Loosenthelockingscrewsfixingthefastening tube. Insert the centerpivot on the topsideofthe sensorhousingverticallyintothefasteningtube. Turn the sensor housing according to the requireddirectionoftravel(connectorinthe directionoftravel). Fixthe centerpivotwiththelockingscrews.. - Page 14 -. Fasteningtube. Lockingscrews. Centerpivot.

(17) Stringlinesensing(withsensortube) Set the counterweight so that the sensor tube has pressure in a downward direction ontothestringline. Ifthestringlineusedasthereferencedoes not have enough tension the sensor tube canbe setup beneath the stringline.Here thesensingtubemusthaveupwardpressure intothestringline. Ground sensing (with sensing ski) Setthecounterweightsothatthesensorski atthe sensor armcausespressure ontothe reference.. Dimensions of the Digi Rotary Sensor and its accessories. - Page 15 -. Stringline. Surface.

(18) 3.5 Laser Receiver LS 250 The LaserReceiver LS250 ispreferredforlargeareas,e.g.sportsfields,airports. Tomountthe LaserReceivera telescope mast should beavailableonthemachine.Thebestplacetomount the mastisattheoutsideedgeofthescreed atthehightofthematerialauger.Thefasteningtubeshould have a diameter of 45mm. Make sure that the Laser Receiver is mounted high enough so that no obstaclescancomebetweenthelasertransmitterandtheLaserReceiver.Also,reflectionsofthe transmitterduetosmoothsurfacesnearthereceivershouldbeavoided. TheLS250isalinear LaserReceiver.Theworkingpointcanbetakenoverorchangedeasilywith asimplepushbuttonaction.NeverthelesstheLS250shouldbemountedinthecenter.Sothereis thepossibilitytochangetheworkingpointovertheholerange. ItisrealyeasytomounttheLS250: 1 Open the clamp. 2 Shove the LS 250 over the mast tube. 3Looktheclamp.. 1. 2. - Page 16 -. 3.

(19) Dimensions of the Laser Receiver LS 250. 45. 100. 250 332. - Page 17 -.

(20) 3.6 Switch Unit (accessory) Withtheswitchunititispossibletoconnect twosensorstooneDigitalController. Theconnections preferred are those for a grade sensor and for a slope sensor. If the MOBAmatic is used in conjunctionwiththeswitchunitandanadditionalinterconnectingcable(controller/sensor),itisnot necessarytochangeover theconnectionswhenselectinganothersensor.Thechangeoverismade bytheSLOPE/GRADEswitch. Theswitchunitshouldbemountedinapositionwhereitisprotected from water and dirt. Two M6 holes on the backare provided for mounting. Thedimensionscanbeseeninthefollowingdrawing.Careshouldbetakentomounttheswitchunit neartheDigitalControllerandtoensurethattheswitchiseasilyaccessible.Themountingposition isvertical(sensorconnectionsatthebottom) When mounting the switch unit make surethatthe connectionsat thebottom remainaccessible. There mustbe enough room tounplug the connectors withoutthe needfordismantlingtheswitch unit. Dimensions of the Switch Unit. TotheDigitalController. Selectionswitch. To the slope sensor To the grade sensor. - Page 18 -.

(21) 3.7 Connection of the cables ADigitalControllerisrequiredforeveryhydrauliccylindertobecontrolled. Thecablewiththe10polecablesocket,thatispermanentlyintegratedintothecontroller,mustbe conected to the 10 pole equiment plug on the machine.. 1.Withoutthe switch unit Thesensorinterconnectingcableconnects theDigitalControllertothesensor. If you want to change the sensor the cable must be changed over.. To the sensor. To the machine. 2. With the switch unit Withtheswitchunititispossibletoconnect twosensorstooneDigitalController. The preferredconnectionsarethoseforagrade sensorandfora slopesensor.Ifthe MOBAmaticisusedinconjunctionwiththeswitch unitandanadditionalinterconnectingcable (controller/sensor),itisnotnecessaryto changeovertheconnectionswhenselecting another sensor. The changeover is madeby the SLOPE/GRADE switch.. Totheslopecontroller. Tothegradecontroller To the machine. Note: Whenconnectingtheslopesensormakesuretoconnectthesideofthesensortothe corresponding controller.TheLaser receiver LT-360hasaspecialinterconnectingcable (seealsosection2of theseoperatinginstructions).. - Page 19 -.

(22) 4. Basic operationof theDigital Controller Inthissectionthegeneraloperationofthecontrollerisdescribed.Inthe operatinginstructionsfortheindividualsensorsanunderstandingofthe generaloperationisassumed. 4.1DescriptionoftheDigitalController Thecontrollercanbeusedforallcurrentmachinetypes.Thecontrollerhas a digitaldisplay, aLED display andfourfunctionlampsaswellaspush buttons tooperateit.. 4.1.1Liquidcrystaldisplay Theliquidcrystaldisplayis,becauseofitsintegratedillumination,well readable. LOBAT. Thedisplaysymbolshavethefollowingsignificance: RAISE ARROW indicates the controller output. LOWER ARROW indicates the active controlleroutput. Positiveindication. Negativeindication. Slopetotheright. Slopetotheleft. - Page 20 -.

(23) 4.1.2 LED display TheLED'sareonlyusedtomakethestatusofthecurrentlydrivenvalveoutputsbetterperceptible fortheuser.Theirrepresentationisonlyanincreasedandmoredetaileddisplayofthefunctionof thearrowsymbolsontheLCdisplay.Inparticularwhentheuserisstandinginalargerdistancefrom thecontrollerorduringstrongerinsolationtheLEDdisplaywillbehelpful. LC-Display. LED-indicator. Status. Function - output. Big control deviation. Output UP is constantly on. Medium control deviation. Output UP is pulsing with big pulse width. Small control deviation. Output UP is pulsing with small pulse width. No control deviation. No output activated. Small control deviation. Output DOWN is pulsing with small pulse width. Medium control deviation. Output DOWN is pulsing with big pulse width. Big control deviation. Output DOWN is constantly on. Moba. Symbol constantly on. Arrow constantly on. Moba. Symbol flashes. Arrow flashes. Moba. Symbol flashes. Center on / Arrow flashes. Moba. No symbol activated. Center on. Moba. Symbol flashes. Center on / Arrow flashes. Moba. Symbol flashes. Pfeil blinkt. Moba. Symbol constantly on. Arrow constantly on. IfallLED'sflashatthesametimethereisanalarmcondition.. - Page 21 -.

(24) 4.1.3 Function lamps. Thefunctionlampshavethefollowingsignificance: Automatic lamp Lampon:automaticoperation---Lampoff:manualoperation. Directionlamp-LEFT/directionlamp-RIGHT(SpecialfunctionwithSonicSki) Ifbothlampsflashatthesametimethereisanalarmcondition. Stringlinelamp. (onlyrelevantforoperationwithSonicSki). Lamp on: Lampoff:. Stringlinemodeactive Surfacemodeactive(averaging). 4.1.4 Push button unit FortheoperationoftheMOBA-maticfourpushbuttonsareavailable. Theyfacilitatesimpleoperationandonlyforafewsettingsdothey haveanadditionalfunction.. UP/DOWN push buttons With these buttons the setpoint can be changed when in automatc mode. Inmanualmodetheoutputfortherespectivevalveisaktiveforthedurationof pushing.. Automatic/Manual push button This button is used to change between manual mode and automatic mode. Set push button Thisbuttonisforzeroing,i.e.thesetpointtakesovertheactualvalueofthe controlledvariable.. - Page 22 -.

(25) 4.1.5 Combinations of push buttons. &. Automatik/Manuell - button & Set - button Via pushing this combination of buttons simultaneously you change betweenthetheuserparameter"sensitivity"and"controlwindow"atthe user menue.. Set - button & UP- or DOWN - button or. &. &. You can change the displayed value while slope sensing without influencetothesetpointviapushingtheSet-buttontogetherwiththeUP - or DOWN - button. This changing is able in manual mode as well as automatic mode.. UP - & DOWN - button By using the sonic-ski sensor you can change between stringline sensing and ground sensing via pushing the UP - and DOWN - button simultaneously.. - Page 23 -.

(26) 4.2Switch on test Afterswitch-onthecontrollercarriesoutadisplaytest.Allsegments oftheliquidcrystaldisplay,alllight-emittingdiodesoftheLED displayandallfourfunctionlampsareilluminatedforabouttwo seconds. If any part of the diplay or one of the LED's does not illuminatepleaseinformyourcustomerservice.. LOBAT. 4.3Sensoridentification. Examples ofsensor identification. Aftertheswitch-ontestthecontrollerindicates twice,withanalternatingdiplay,thesensorwhich isconnected. Duringthe display ofthesensor thetwo direction lamps flash. Afterwardsthe controllerswitchesautomaticallytotheworking mode.. Slope sensor (right). Slope sensor (left). SonicSki. Note:. Rotary. Ifthesensorhasbeenchangedthedisplaywill continuewithanalternatingsensorindication until acknowledged by pressing any oneofthe buttons.Theuseristhereforeremindedthatthe sensor has beenchanged and that the settings have to be checked.. sensor. - Page 24 -. LaserReceiver.

(27) 4.4Sensitivitysetting Inautomaticmodethesensitivityofthevarioussensorsshouldbeadjusted.Therangeofadjustment isfrom1(lowsensitivity)to10(highsensitivity).IftheMOBA-maticworkstoounstabilyinautomatic mode,thesensitivity ofthecorrespondingcontrollershouldbereduced.IftheMOBA-maticworks toosluggishlyinautomaticmodethesensitivityofthecorrespondingcontrollershouldbeincreased. Procedure:Sensitivitysetting 1). 2). 3). Press the A/M button and the SET-button simultaneously.. The display alternates between the sign "SE" and theenteredvalue. (standard"6"). By pr ess in g t he corresponding UP/DOWN buttonthevalueischanged. (Example: setting to the value7). 4). A switch-back to working mode is made by pressing theA/Mbutton.Ifthebutton isnotpressedthecontroller switchesbackitself.. 4.5 Control window setting (only for grade sensors) Ifthecontroldeviationisgreaterthanthesetrangethecontroldeviationwillberecognisedasafault. Thedisplaywillshowthesymbolforthecontrolwindow,thedirectionarrowsflashandthehyraulic cylinderswillnotbedriven.Thesensormusttobesetupagain. Procedure:Controlwindowsetting(in0.1cm/0.1inch/0.01feetsteps) 1). Press the A/M button and the SET-button twice simultaneously.. 2). The display alternates betweenthesymbol forthe control window and the enteredvalue. (standard"6.0"(+/-3.0cm)). 3). 4). The value can be changed with theUP/DOWNbuttons. (Example: setting to the value8.0cm). A switch-back to working mode is made by pressing theA/Mbutton.Ifthebutton isnotpressedthecontroller switchesbackitself.. - Page 25 -.

(28) 5. Operation of the Digi Slope Sensor Itis assumed that theDigi Slope sensorandthe digitalcontrolleraremounted,thecablesare connectedandthedigitalcontrollerhasitsvoltagesupply.Afterswitch-on thecontrollerindicates thetypeofsensor.Ifthesensorisbeingusedforthefirsttime,orifthesensorhasbeenchanged, thesensoridentificationmustbeacknowledgedbypressingany oneofthepushbuttons. Procedure:Acknowledgementofthesensoridentification 1A). 1B). 2). The Digital Controller indicates the sensor identification(right).Both directionarrowsflash.. The Digital Controller indicates the sensor identification(left).Both directionarrowsflash.. Ifthesensorisconnected for thefirsttime,or has been changed, it must be acknowledgedby pressing anybutton.. 5.1 Setting up the measured value Thesettingof the measured value only hastobe madeonce- duringinstallationandinitiation -at all controllers used in the system.Withthis the indicated measuredvalue ofthedigital controllersisadjustedtotheactualangleofslopeofthescreed.Forthatthisangleofslopemust be determined with a highly exact level or by placings the screed on a defined ground. In the following example one describes how to set the indicated measured value from value 2.45% to the actual value2.30%. Procedure:Settheslope 1). Switchovertomanualmode with the A/M button. The functionlamp"AUTO"isoff. The display shows the measured value of the screed.. 2). 3). Press, and keep pressed, theSET-button.Thedisplay indicates "SEt" and then changes to indicate the measuredvalueagain.. Keep the SET-button pressed and adjust the measured value with the UP/DOWN buttons to the value2.30%.. Ifacorrectionshould be necessary during operation,thatcanbe done as described also in automatic mode.. If the mounting position of the Digi Slope Sensor is changed, or one of the controllers is exchanged, the set up procedure must be carried out again.. - Page 26 -.

(29) 5.2 Working with the Digi Slope Sensor ItisassumedthattheDigiSlopeSensorismounted,the measuredvariableissetupandthecables areconnected. Procedure: Working with the Digi Slope Sensor 1). 2). 3). note: To execute mark 3 is absolute essential. By disregarding this the screed move to an undefinitepositionorthe sign for"Controlwindow" appearsatthedisplay.. Switchovertomanualmode with the A/M button. The function lamp "AUTO" is off.. Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup. (Example 5.35% slopetoright).. Now the SET-button must bepressedtosettheslope ofthescreedassetpoint. Thedisplayindicates"SEt".. 4). 6). 7). The diplay indicates the measuredvalueagain.The setpoint is set to the measuredvalue.Switchover toautomaticmodewiththe A/M button. The function lamp "AUTO" is on.. The controller now shows 5.35% as setpoint. The controllernowcontrolsto this value. A control deviation will now be indicated withthe RAISE/ LOWER arrows.. 4). Thesetpointcan bechanged with the UP/DOWN buttons. (doingstepbysteptokeep insidetherangeofcontrol window)Thecontrollerwill nowcontroltothisnewvalue. (Example6,00%).. 8). The measured value can now be indicated by switchingoverwiththeA/M switchandtheslopeofthe screed checked. The automatic control of the valveisswitchedoff.. Sensitivitysetting Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions.. - Page 27 -.

(30) 6. Operation of the Sonic Ski ItisassumedthattheSonicSkiandthedigitalcontrolleraremounted,the cablesareconnectedand thedigitalcontrollerhasitsvoltagesupply.Afterswitchon thecontrollerindicatesthetypeofsensor. If the sensor is being used for the first time, or if the sensor has been changed, the sensor identification mustbe acknowledged bypressinganyoneofthe pushbuttons. Procedure:Acknowledgementofthesensoridentification 1). 2). Thecontrollerindentifiesand indicatesthesensor.Both directionarrowsflash.. Ifthesensorisconnected for thefirsttime,or has been changed, it must be acknowledgedby pressing anybutton.. Note:The Sonic Ski is not suitable for all applications. For some applications the use of the Digi Rotary Sensors is recommended.. 6.1Stringlinesensing Forstringlinesensingthe Sonic Ski must operate in thetransversedirection.. Stringline Procedure:Stringlinesensing 1). 3). 2). 4). ca.350mm. Switchovertomanualmode with the A/M button. The function lamp "AUTO" is off.. The stringline mode is activated bypressingthe UP/DOWNbuttonssimultaneously.Thestringlinelamp ison.. Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup.. - Page 28 -. Stringline Position the Sonic Ski 350cmabovethestringline (measuredvalueindication mustbefullyon).

(31) 5). 7). 6). The SonicSki shouldbe so positioned that both directionalarrowsareoff (in the middle above the stringline) Lamps off - stringline middle Lampeon-stringlinehalf middle Lampflashes-stringline outside Readjust Sonic Ski if the stringlineisoutofrange.. PresstheSET-button. Thedisplayindicates"SEt". Themeasuredvalueandthe setpointarenowsettozero.. 9). 10). Thesetpointcanbechanged with the UP/DOWN buttons.The setpoint at automatic mode changes continuouslyin1mmsteps. Thecontrollerchangesthe workingpointaccordingto thesetpoint.. Switch over to automatic mode with the A/M button. The function lamp "AUTO" ison.. 8). Theindicatedvaluecanbe alteredwithoutaffectingthe working pointvia pushing theSET-buttontogetherwith the UP- orDOWN - button. (e.g. for the equivalent thicknessoflayer). Thecontrollermaintainsthe screedtothesetpoint.. With the A/M button the controllercanbeswitched back to manual mode. The automatic control of the valveisthenswitchedoff.. Sensitivity Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions. Control window ThecontrolwindowisactivewhentheSonicSkiisinoperation.Settingofthecontrolwindowis describedinsection4.5oftheseoperatinginstructions.. - Page 29 -.

(32) 6.2 Ground sensing Ground ForgroundsensingtheSonic Ski.mustworkinthelongitudinaldirection.. Procedure: Ground sensing 1). 3). 2). 4). ca.350mm. Switchovertomanual mode with the A/M button. The function lamp "AUTO" is off.. Th e g rou nd mo de (averaging)isactivatedby pressing the UP/DOWN buttonssimultan-eously. Thestringlinelamp isoff.. Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup.. 5). 6). 7). Switch over to automatic mode with the A/M button. The function lamp "AUTO" ison.. The two direction arrows have no meaning when groundsensing.. PresstheSET-button. Thedisplayindicates"SEt". Themeasuredvalueandthe setpointarenowsettozero.. 9). 10). Thesetpointcanbechanged with theUP/DOWNbuttons. Thesetpointat automatic modechangescontinuously in1mmsteps.Thecontroller changestheworking point accordingtothesetpoint... Ground Position the Sonic Ski 350cmabovethestringline (measuredvalueindication mustbefullyon). 8). Theindicatedvaluecanbe alteredwithoutaffectingthe working pointvia pushing theSET-buttontogetherwith the UP- orDOWN - button. (e.g. for the equivalent thicknessoflayer). Thecontrollermaintainsthe screedtothesetpoint.. Sensitivity Ifthecontrolinautomaticmodeistoosluggishor toounstablethesensitivitysettingshouldbe changedaccordingly.Lookatsection4.4ofthese operatinginstructions. Control window. With the A/M button the controllercanbeswitched back to manual mode. The automatic control of the valveisthenswitchedoff.. ThecontrolwindowisactivewhentheSonicSki isinoperation.Settingofthecontrolwindowis described in section 4.5 of these operating instructions.. - Page 30 -.

(33) 7. Operation of the Digi Rotary Sensor ItisassumedthattheDigiRotarySensorandthedigitalcontrolleraremounted,thecablesare connectedandthedigitalcontrollerhasitsvoltagesupply.Afterswitch-on thecontrollerindicates thetypeofsensor.Ifthesensorisbeingusedforthefirsttime,orifthesensorhasbeenchanged, thesensoridentificationmustbeacknowledgedbypressingany oneofthepushbuttons. Procedure:Acknowledgementofthesensoridentification 1). 2). Thecontrollerindentifiesand indicatesthesensor.Both directionarrowsflash.. Ifthesensorisconnected for thefirsttime,or has been changed, it must be acknowledgedby pressing anybutton.. Note:payattentiontotheforceofthesensing tube on the sensing ski.. - Page 31 -.

(34) 7.1Stringlinesensing Procedure:Stringlinesensing 1). Switchovertomanual mode with the A/M button. The function lamp "AUTO" is off.. 5). Switch over to automatic mode with the A/M button. The function lamp "AUTO" ison.. Thecontrollermaintainsthe screedtothesetpoint.. 2). 4). 3). Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup.. 6). Theindicatedvaluecanbe alteredwithoutaffectingthe working pointvia pushing theSET-buttontogetherwith the UP- orDOWN - button. (e.g. for the equivalent thicknessoflayer). Stringline Thesensingtubemustapply light pressure onto the stringline.Thepressurecan be set with the counterweight.. PresstheSET-button. Thedisplayindicates"SEt". The measured value and thesetpointarenowsetto zero.. 7A). 8). Thesetpointcanbechanged with theUP/DOWNbuttons. Thesetpointat automatic modechangescontinuously in1mmsteps.Thecontroller changestheworking point accordingtothesetpoint.. With the A/M button the controllercanbeswitched back to manual mode. The automatic control of the valveisthenswitchedoff.. Sensitivity Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions. Control window Thecontrol windowisactivewhentheDigiRotarySensorisinoperation.Settingofthe control windowisdescribedinsection4.5oftheseoperatinginstructions.. - Page 32 -.

(35) 7.2 Ground sensing Procedure: Ground sensing 1). Switchovertomanual mode with the A/M button. The function lamp "AUTO" is off.. 5). Switch over to automatic mode with the A/M button. The function lamp "AUTO" ison.. 2). 3). Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup.. 6). Theindicatedvaluecanbe alteredwithoutaffectingthe working pointvia pushing theSET-buttontogetherwith the UP- orDOWN - button. (e.g. for the equivalent thicknessoflayer). 4). Ground Thesensingskimustapply light pressure onto the ground. The pressure can be set with the counterweight.. PresstheSET-button. Thedisplayindicates"SEt". The measured value and thesetpointarenowsetto zero.. 7). 8). Thesetpointcanbechanged with theUP/DOWNbuttons. Thesetpointat automatic modechangescontinuously in1mmsteps.Thecontroller changestheworking point accordingtothesetpoint.. Thecontrollermaintainsthe screedtothesetpoint.. With the A/M button the controllercanbeswitched back to manual mode. The automatic control of the valveisthenswitchedoff.. Sensitivity Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions. Control window Thecontrolwindowis activewhenthe DigiRotarySensorisinoperation.Settingofthe control windowisdescribedinsection4.5oftheseoperatinginstructions.. - Page 33 -.

(36) 8. Operation of the Laser Receiver LS 250 ItisassumedthattheLS-250andthedigitalcontrolleraremounted,thecablesareconnectedand thedigitalcontrollerhasitsvoltagesupply.Afterswitch-on thecontrollerindicatesthetypeofsensor. If the sensor is being used for the first time, or if the sensor has been changed, the sensor identificationmustbeacknowledgedbypressinganyoneofthepushbuttons. Procedure:Acknowledgementofthesensoridentification 1). 2). Thecontrollerindentifiesand indicatesthesensor.Both directionarrowsflash.. Ifthesensorisconnected for thefirsttime,or has been changed, it must be acknowledgedby pressing anybutton.. 8.1 Working with the LS 250 Procedure: Working with the LS 250 2) 1). Switchovertomanual mode with the A/M button. The function lamp "AUTO" is off.. Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup.. 3A). 3B). Settheheightofthelaser receiversothatthelaser beamtouchinthemiddleof therceivingrange.. If the laser beam is not receivedbythereceiver,the receivermustbemovedinto rangetillonoftheLED'sis on.. - Page 34 -.

(37) 3C). 4). 5). ... must be moved to alowerposition. Switch over to automatic mode with the A/M button. The function lamp "AUTO" ison.. ...issetup correctly.. ...mustbemovedto ahigherposition. The receiver.... 6). Theindicatedvaluecanbe alteredwithoutaffectingthe working pointvia pushing theSET-buttontogetherwith the UP- orDOWN - button.. 7). PresstheSET-button. Thedisplayindicates"SEt". The measured value and thesetpointarenowsetto zero.. Thecontrollermaintainsthe screedtothesetpoint.. 8). Thesetpointcanbechanged with theUP/DOWNbuttons. Thesetpointat automatic modechangescontinuously in1mmsteps.Thecontroller changestheworking point accordingtothesetpoint.. With the A/M button the controllercanbeswitched back to manual mode. The automatic control of the valveisthenswitchedoff.. Sensitivity Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions. Control window Thecontrol windowis activewhentheDigiRotary Sensorisinoperation.Settingofthecontrol windowisdescribedinsection4.5oftheseoperatinginstructions.. - Page 35 -.

(38) 9. Maintenance TheMOBA-matichasbeendevelopedforahighlevelofoperatingreliability. Atregularintervalsthesupplycablesshouldbeinspectedforpossibledamageanduncleanliness. Inordertoavoidbadcontactsthethreadsoftheconnectorsandtheconnectorcapsmustbefreeof dirt,grease,asphaltorcement.Onlysuitablecleaningagentsshouldbeused.. 10. Connection diagram, technical specification and alarm indications 10.1 Pin connections A=-Batt. B=+Batt(11...30VDC) C=Output UP D=Output DOWN E=NC F=NC G=digital Input"sideofmachine" H=+ CAN I=- CAN J=digital Input "externvalvedisconnection". Onthe controller To the machine 10polecable socket. A=+Vcc(11...30V) B=Send C=GND D=Receive E=Adr.1 F=Adr./Rec.2 G=Screen. Onthe controller To the sensor 7 pole case socket. Interconnection cable 6m (04-02-00240) tothesensor(7polecablesocket). tothecontroller(7polecableplug). A B C D E F G. A B C D E F G. - Page 36 -.

(39) 10.2Technicalspecification 10.2.1DigitalController Nominal voltage: Operatingvoltagerange:. 24V DC 11V to 30V DC. Currentconsumption: Allowablevoltageripple:. <300mA(withoutvalvecurrent) +/- 10%. Ambienttemperaturerange: Storagetemperaturerange: Wrongpolarityprotection:. -10to +70°C -25to +80°C builtin. Shortcircuitprotectionofsensoroutputs: EMIprotection:. builtin builtin. Enclosureprotection: Switchedoutputs:. IP 54 ON/OFF NPN maximum 3.0 A / 24V DC. Overvoltageprotection: Switchingfrequency: Shockresistance:. builtin 0.5 bis 3.0 Hz PWM 10 bis 55 Hz 0.35 mm amplitude. Mounting: Allowableleadlength tothesensor:. Plugin 20m screened. 10.2.2 Digi Slope Sensor Nominal voltage: Operatingvoltagerange:. 24V DC 11V to 30V DC. Currentconsumption: Allowablevoltageripple:. < 25mA +/- 10%. Measurement range: Internalresolution: Linearityinthe range0%to10%:. +/-25% 0,05% +/-0,1%. Stabilityofthezeropoint: 0,1% Cross axis error: less than 1% up to max. 10% of theangle Temperaturecoefficientofthezeropoint: Temperaturecoefficientofthegain: Timeconstant:. 0,005% / °C 0,1% / °C 0,3sec. measuringrate: Ambienttemperaturerange:. 25msec -10to +70°C. Storagetemperaturerange:. -25to +80°C. - Page 37 -.

(40) Wrongpolarityprotection: Enclosureprotection:. builtin IP 54. Shockresistance: Vibrationresistance: Mounting:. 15g, 15ms 10 to 55 Hz, 0.35mm amplitude screw mounting. Allowableleadlength tothesensor:. 20m screened. 10.2.3 Sonic Ski Nominal voltage:. 24V DC. Operatingvoltagerange: Currentconsumption:. 11V to 30V DC < 100mA. Allowablevoltageripple: Measuring range:. +/- 10% 20cm to 100cm. Internalresolution: Reproduceability: Ultrasonicnominalfrequency:. 0.5mm +/-1mm 200kHz. Transmission pulserate: Ambienttemperaturerange:. 25msec -10to +70°C. Storagetemperaturerange: Wrongpolarityprotection: EMIprotection:. -25to +80°C builtin builtin. Enclosureprotection: Shockresistance:. IP 54 10 to 55 Hz, 0.35mm amplitude. Vibrationresistance: Mounting:. 10 to 55 Hz clamp mounting. Allowableleadlength tothesensor:. 20m screened. 10.2.4 Digi Rotary Sensor Nominal voltage:. 24V DC. Operatingvoltagerange: Currentconsumption: Allowablevoltageripple:. 11V to 30V DC < 25mA +/- 10%. Measuring range: Internalresolution:. +/-30° 0.1°. Reproduceability:. +/-0.2°. - Page 38 -.

(41) Transmissionpulserate: Ambienttemperaturerange:. 25msec -10to +70°C. Storagetemperaturerange: Wrongpolarityprotection: EMIprotection:. -25to +80°C builtin builtin. Enclosureprotection: Shockresistance:. IP 54 10 to 55 Hz, 0.35mm amplitude. Vibrationresistance: Mounting: Allowableleadlength tothesensor:. 10 to 55 Hz clamp mounting 20m screened. 10.2.5 LS 250 Nominal voltage: Operatingvoltagerange: Currentconsumption:. 24V DC 11V to 30V DC max 100mA. Allowablevoltageripple: Measurement window:. +/- 10% 250 mm. Resolution: Ambienttemperaturerange: Storagetemperaturerange:. +/-1mm -25to +70°C -40to +85°C. Wrongpolarityprotection: EMIprotection:. builtin builtin. Enclosureprotection: Shockresistance:. IP 54 10 to 55 Hz, 0.35mm amplitude. Vibrationresistance: Mounting: Allowableleadlength tothesensor:. 10 to 55 Hz clamp mounting 20m, screened. - Page 39 -.

(42) 10.3Faultindications. Faultindication. Fault diagnosis. Controlleroutput. no SEn. Controller does not. Outputs inhibited in. Connectsensor.. recogniseasensor.. automatic mode.. Checkcableconnections,. Action. changeifnecessary. Change sensor.. Son out SLo out. Measured value of the. Outputs inhibited in. corresponding sensor. automatic mode.. Pot out LAS out. outsidetheallowablerange.. Son dEF SLo dEF. Controller detects a. Outputs inhibited in. defectivesensor.. automatic mode.. Check sensorsetting or checkitsdirection. Change sensor.. Checkcableconnections, changeifnecessary. Change sensor.. Err2. Data loss of the battery. Outputs inhibited in. backed up memory.. automatic mode.. Acknowledge an alarm withanybutton. Setworkingposition again (zeroandsetpoint).. Err3. Data loss of the battery. Outputs inhibited in. Err4 Err5. independently stored. automatic mode.. Acknowledge the alarm indicationbypressungany button.Themachine para-. parameter.. meterswillbesettotheir basicvalues.Ifnecessary setupagain. Setworkingpositionagain (zeropoint andsetpoint).. - Page 40 -.

(43) 10.4Sensitivitytables Table 1. Table 2. Sonic-Ski / LS250. Only rotation sensor. Sensitifity Deadband Propband SE db (mm) Pb (mm). Sensitifity Deadband Propband SE db (mm) Pb (mm). 1 2. 3.8 3.6. 18.0 16.0. 1 2. 3.0 2.8. 18.0 16.0. 3 4. 3.4. 14.0. 2.6. 14.0. 3.2. 12.0. 3 4. 2.4. 12.0. 5 6. 3.0 3.0. 10.0 8.0. 5 6. 2.0 2.0. 10.0 8.0. 7 8 9. 2.4 1.8. 6.0 5.0. 1.4 0.8. 6.0 5.0. 1.6. 4.0. 7 8 9. 0.6. 4.0. 10. 1.6. 3.0. 10. 0.4. 3.0. Table 3 Laserreceiver 5 cannel Sensitifity SE. 1 2. Table 4 Slope sensor. Valve output (%). 1 2 4. Sensitifity Deadband Propband SE db (%) Pb (%). = min. pulse. 1 2. 0.18 0.16. 1.60 1.40. 6 8. 3 4 5. 0.14 0.12 0.10. 1.20 1.00 0.80. 6 7. 10 15. 6 7. 0.08 0.04. 0.60 0.50. 8 9 10. 20 25 100 = black & withe. 8 9 10. 0.02 0.02 0.02. 0.40 0.30 0.20. 3 4 5. - Page 41 -.

(44) 11. Spare parts Digitaler-Regler / Digital-Controller. Sonic-Ski. 1. Digi-Slope. 1 2. Digi-Rotary. 1. LS-250. 2 3 4. 1 5. 1. 3. Verbindungskabel 6m / Conn. Cable 6m. 1 2. 2 3. DigitalerRegler /DigtalController Pos. Bestell-Nr./Order-no. 01 04-02-02540. Bezeichnung KabelRegler/Maschine 3m. Description CableController/Machine3m. Verbindungskabel 6m Regler/Sensor / Connecting Cable 6m Controller/Sensor Pos. 01 02 03. Bestell-Nr./Order-no. 02-15-01230 02-15-01320 01-03-00165. Bezeichnung Kabeldose7pol. Kabelstecker7pol. Tülle. Description Cableconn.7polefemale Cable conn.7pole male Spout. Bezeichnung Gehäusedeckel DichtungfürGehäusedeckel StaubkappefürGerätestecker7pol. Gerätestecker7pol.mitKabel Dichtungfür Gerätestecker7pol.. Description Housingtop Gasketforhousingtop Dustcapforconn.7pole Connector7polewithcable Gasketforconn.7pole. Digi-Slope Pos. 01a 01b 02a 02b 02c. Bestell-Nr./Order-no. 01-17-01751 01-11-00250 01-04-00080 03-06-00450 01-11-00161. - Page 42 -.

(45) Digi-Rotary Pos. 01 02a 02b 02c 03 04 05a 05b 05c 05d -. Bestell-Nr./Order-no. 01-17-00920 01-04-00080 02-15-01160 01-11-00161 01-17-00950 01-17-01030 03-02-00295 01-17-00860 01-17-00870 01-17-00880 04-05-00080 04-05-00100 04-05-00070. Bezeichnung Aufnahmezapfen StaubkappefürGerätestecker7pol. Gerätestecker7pol. Dichtungfür Gerätestecker7pol. AchsefürDigiRotary LagerschalemitLager SensorPot.mitHalterung RiemenradfürPotentiometer Riemenrad für Achse Zahnriemen Tastrohr8" Tastski Tastarm. Description Centeringpivot Dustcapforconn.7pole Connector7pole male Gasketforconn.7pole ShaftforDigiRotary Bearingshellandbearing Sensorpotentiometerwithholder Beltwheelforpotentiometer Beltwheelforaxle Toothedbelt SensingTube 8" SensingSki Sensing Arm. Bezeichnung StaubkappefürGerätestecker7pol.. Description Dust capfor Conn.7pole male. Bezeichnung StaubkappefürGerätestecker7pol. StaubkappefürGerätestecker7pol.Bajonet Spannstift Abstandshülse Kettenglied Feder Hebel. Description DustcapforConn.7pole DustcapforConn.7polebajonett Lockingpin Spacer Chainlink Spring Leffer. Sonic-Ski Pos. Bestell-Nr./Order-no. 01 01-04-00080. LS 250 Pos. 01a 01b 02a 02b 02c 02d 03. Bestell-Nr./Order-no. 01-04-00080 02-15-01324 01-01-01026 01-17-00452 01-17-00530 01-01-01031 04-05-00047. - Page 43 -.

(46) 12. Structure of menue Swit ch on voltage. Data record faulty ?. No. Yes. Starti ng message "1888". Erro r message e. g. "Err / 2". So ftware versi on and i dentifi er "3.26 / 024". X. (2. ..5). X. T. T. 1 sec.. 4 sec.. Sen sor message e. g. "Son / 1". X. T 2 sec.. Working. Operator. Z eropoint and setpoint setting ; Cylinder r aise / lower Multiplexb connected. No. Yes JA Automatic mode on / of f Mult ipl ex ev al uation "S_S / " (single / multiple) Sensor adjust ment Sensi tivity "SE / 6" (1-10). Swit ch over reference stringline/ground. Con trol win dow " / 6.0". T 5 sec.. X. any key. T. F our seconds time-invar iant. 4 sec.. - Page 44 -. ( 2.0cm-20.0cm / OFF or 0. 8inch-8. 0inch / OFF or 0. 06Ft-0.66Ft / OFF). Pr ess keys "Automatic/ Manual" an "Ret urn" simult aneous.

(47) 13. Declaration of conformace. Declaration of conformance to ISO/EC Guide 22 and EN 45014 standards. Name of manufacturer:. MOBA Mobile Automation. Address of manufacture:. MOBA Mobile Automation Vor den Eichen 4 D-65604 Elz. The manufacturer declares that the products: Product types:. MOBA-matic. System. Model numbers of the components which were tested in a typical system: Digital Controller 04-25-10013 Sonic-Ski 04-20-10010 (Test report 909) --- Digi Rotary 04-20-40010 (Test report 909) --- Digi Slope 04-20-20010 Laserempfänger LS-250 04-60-11010 are designed and manufactured to meet the following standards: Saftey:. DIN VDE 411, part 1, 0001/10.73. EMC:. EN 55011 - DIN VDE 0875 T11 (1992), class B ENV 50140 - DIN VDE 847 T3 (1993) criterion A ENV 50140 - DIN VDE 847 (1993), IEC 65A/77B (Sec) 145/110 criterion A EN61000-4-2 (1995), IEC 1000-4-2 (1995), VDE0847 part 4-2 criterion B ENV50141 (1993), E IEC 1000-4-6, E DIN VDE 0843 T6:12/93 EN61000-4-4:1995, IEC 1000-4-4:1995, VDE 0847 part 4-4 criterion B. Performance criteria according to EN 50082 T/2. Additional information: The products meet the EMC-requirements of 89/336/EEC. The products were tested in typical configurations. It is not permitted to take the appliances into service if it is not clarified, that the machine in which this shall be installed is conform to the Council Directive.. Elz, March 14th, 1999. Dipl.-Ing. Markus Wendel Quality manager. - Page 45 -.

(48) 14. Short instructions MOBA-matic Basically adjustment has always to be carried out in manual mode! Function lamp off. Operation: Grade sensor (Operating instructions page 27 to 34) 1). 2). 3) Sensor. Position the screed at the start thickness of layer. Adjust the tow points, according to your paver, at ca. 1,5 X thickness of layer.. 4). Position the sensor.. Press UP/DOWN button simultaneously. Stringlineor groundmodewillbeadjusted at the Sonic-Ski.. Function lamp on Switch over to automatic mode with the A/M button. MOBA-matic keeps the screed on grade.. Press the SET-button.. The setpoint can be changed by pressing the UP or DOWN button.. Stringline Ground. Operation: Slope sensor (Operating instructions page page 25 to 26) 1). Position the screed at the start thickness of layer. Adjust the tow points, according to your paver, at ca. 1,5 X thickness of layer.. 2). The MOBA-matic controller indicates the actual slope of the screed in %. Indicated slope is not correct? Set up measured value has to be carried out (pls. see operating instructions page 25, point 5.1).. 3). 4). Press the SET-button.. Function lamp on Switch over to automatic modus. The MOBA-matic keeps the screed on slope.. The setpoint for automatic mode will be set the same as the actual slope of the screed.. Sensitivity setting (Operating instructions page23): 1) 2) 3). Press A/M and SET- button simultaneously.. The display alternates between the sign "SE" and the entered value.. The setpoint can be changed by pressing the UP or DOWN button.. 4). By pressing the correspondingUP/DOWNbuttonthe value is changed. (Example: setting to the value 6). A switch-back to working mode is made by pressing the A/M button. If the button is not pressed the controller switches back itself.. Switch off the automatic mode with the A/M button. Function lamp off. - Page 46 -.

(49) MOBA-matic Parameter settings -englishVersion 3.26-120. MOBA Mobile Automation GmbH Vor den Eichen 4 D - 65604 Elz Tel.: 06431/9577-0 Fax.: 06431/9577-77 Date: 08/00.

(50) MOBA-Matic V 3.26-024. CONTENTS:. 1. General information ............................................................................... 3. 2. Operator menue ..................................................................................... 4 2.1 Invocation and characteristic features ........................................... 4 2.2 Structogram .................................................................................... 5 2.3 Description of parameters .............................................................. 6. 3. Standard parameter menue .................................................................... 7 3.1 Invocation and characteristic features ........................................... 7 3.2 Structogram .................................................................................... 9 3.3 Description of parameters ............................................................ 10. 4. Extended parameter menue ................................................................. 11 4.1 Invocation and characteristic features ......................................... 11 4.2 Structogram .................................................................................. 13 4.3 Description of parameters ............................................................ 15 4.4 Extended operator menue ............................................................ 17 4.4.1 Structogram........................................................................ 17 4.4.2 Description of parameters.................................................. 17. -2-.

(51) MOBA-Matic V 3.26-024. 1. General information General information. 1. General information. All parameters have been factory preset to default values at the house of MOBA. With these defaults a sufficient operation of the paver is ensured. Nevertheless it is recommended to optimize each system by adjusting its parameters depending on the specific conditions of the machine.. The parameter settings can be done in manual mode as well as in automatic mode. So the user has got the possibility to optimize his system while working.. If any key is pressed while the starting message is indicated, the software version appears on the display for about 4 seconds.. In this manual we will not separately deal with the working menue of the MOBA-matic. For informations and instructions concerning the working menue please see the operating instruction.. -3-.

(52) MOBA-Matic V 3.26-024. 2. Operator menue 2.1 Invocation and characteristic features. 2. Operator menue. 2.1 Invocation and characteristic features. The operator menue can be called up from the working menue only.. The call up of the first parameter is done by pressing the A/M key and the ENTER key at the same time. With this key combination also the switch over from one parameter to the next is done.. By pressing the UP key or the DOWN key parameter values are set or function modes are switched over.. The operator menue can be left any time by pressing the A/M key.. If no further key is pressed within 5 seconds after a. T. parameter is called up the controller automatically switches back to the working menue.. -4-.

(53) MOBA-Matic V 3.26-024. 2. Operator menue 2.2 Structogram. 2.2 Structogram. Switch on voltage. Data record faulty ?. No. Yes. Starting message "1888". Error message e.g. "Err / 2". Software version and identifier "3.26 / 024". X. (2...5). X. T. T. 1 sec.. 4 sec.. Sensor message e.g. "Son / 1". X. T 2 sec.. Working. Operator. Zeropoint and setpoint setting; Cylinder raise / lower Multiplexb connected. No. Yes JA Automatic mode on / off Multiplex evaluation "S_S / " (single / multiple) Sensor adjustment Sensitivity "SE / 6" (1-10). Switch over reference stringline/ground. Control window " / 6.0". T 5 sec.. X. any key. T. Four seconds time-invariant. 4 sec.. -5-. ( 2.0cm-20.0cm / OFF or 0.8inch-8.0inch / OFF or 0.06Ft-0.66Ft / OFF). Press keys "Automatic/Manual" an "Return" simultaneous.

(54) MOBA-Matic V 3.26-024. 2. Operator menue 2.3 Description of parameters. 2.3 Description of parameters. Parameter. Sign. Multiplex evaluation. S_S. Sensitivity. SE. Control window. Default. Range. Description Only active if a multiplexbox connected. = only the middle sensor is evaluated; = all 3 sensors are evaluated;. 6. 3.0. is. 1 - 10 or An increase of this value means that 1.0 - 10.0 for the controlling happens faster and it is Prop and Servo; tried to get a closer result to the adjusted setpoint. 2.0 - 20.0cm; 0.8 - 8.0inch; 0.06 - 0.66Ft; or OFF;. The automatic control of the valves is switched off and the sign of the control window is indicated, if a deviation appears bigger than the value set here. This parameter can be deactivated by increasing the value until „OFF“ is indicated.. -6-.

(55) MOBA-Matic V 3.26-024. 3. Standard parameter menue 3.1 Invocation and characteristic features. 3. Standard parameter menue. 3.1 Invocation and characteristic features. The standard parameter menue can be called up from the working menue only.. Therefore: First switch over to the operator menue by pressing the A/M key and the ENTER key at the same time.. Hold on the ENTER key for 3 seconds until „PA“ is. Hold on for 3 seconds. indicated.. Within the next 3 seconds the key sequence: 1) – ENTER key. 1. 2) – DOWN key. 2. 3) – UP key. 3. has to be pressed.. The operator menue can be left any time by pressing the A/M key.. -7-.

(56) MOBA-Matic V 3.26-024. 3. Standard parameter menue 3.1 Invocation and characteristic features. The switch over from one parameter to the next is done by pressing the ENTER key.. By pressing the UP key or the DOWN key parameter values are set or function modes are switched over.. If the controller is at the standard parameter menue and the UP key and the ENTER key are pressed at the same time until the display indicates „PA“/“StA“, all parameters are set to their default values. M o b a. M o b a. The controlling of the valves with the adjusted pulses or currents can be tested immediately at the standard parameter menue. (Procedure see structogram 3.2). -8-.

(57) MOBA-Matic V 3.26-024. 3. Standard parameter menue 3.2 Structogram. 3.2 Structogram. WORKING MENUE. K Standard parameter menue Key combination Sampling frequency of valves "FrE / 2.0". K. :. 1.) Keys. (0.5 Hz - 8.0 Hz) 2.) Key. until M o b a. Min. pulse valve raise* " _P / 50". 3.) Key sequence. (5 msec - 250 msec). Min. pulse valve lower* " _P / 50" (5 msec - 250 msec). Unit of distance (Grade sensors) "CAL / CEn" (CEn / inch / Ft) If you are working at a parameter marked with * you have the following additional function:. Cross slope resolution "rES / 0.02" (0,1% / 0,05% / 0,02%). If the keys. * The alternating controlling of the valves with the adjusted pulses can be activated and deactivated by pressing both arrow keys "UP" and "DOWN" at the same time (only in manual mode).. are pressed simultaneous until the display indicates M o b a. (at the parameter menue), all parameters are set to their default values.. -9-. M o b a.

(58) MOBA-Matic V 3.26-024. 3. Standard parameter menue 3.3 Description of parameters. 3.3 Description of parameters. Parameter. Sign. Default. Sampling frequency of valves. FrE. 2.0. 0.5 - 8.0Hz;. Frequency for the valve drive within the Propband.. Min. pulse of valve raise. _P. 40. 5 - 250msec;. Shortest time that is to be used for the drive of the valve raise, when the deviation is within Propband = defines the lowest possible cylinder speed.. Min. pulse of valve lower. _P. 64. 5 - 250msec;. Shortest time that is to be used for the drive of the valve lower, when the deviation is within Propband = defines the lowest possible cylinder speed.. Unit of distance. CAL. Range. CEn. Description. Physical unit for all distance measurements: CEn = Centimeter; inch = Inch; Ft = Feet;. Cross slope resolution. rES. 0.02. Displayed resolution of the cross slope: 0.1 = 1/10%; 0.05 = 5/100%; 0.02 = 2/100%;. -10-.

(59) MOBA-Matic V 3.26-024. 4. Extended parameter menue 4.1 Invocation and characteristic features. 4. Extended parameter menue. 4.1 Invocation and characteristic features. The extended parameter menue can be called up from the working menue only.. Therefore: First switch over to the operator menue by pressing the A/M key and the ENTER key at the same time.. Hold on the ENTER key for 3 seconds until „PA“ is indicated.. 1. Within the next 3 seconds the key sequence: 1) - ENTER key. 2. 2) - DOWN key. 3. 3) - UP key has to be pressed.. Now hold the ENTER key pressed for about 5 seconds.. -11-.

(60) MOBA-Matic V 3.26-024. 4. Extended parameter menue 4.1 Invocation and characteristic features. The operator menue can be left any time by pressing the A/M key.. The switch over from one parameter to the next is done by pressing the ENTER key.. By pressing the UP key or the DOWN key parameter values are set or function modes are switched over.. If the controller is at the extended parameter menue and the UP key and the ENTER key are pressed at the same time until the display indicates „PA“/“StA“, all parameters are set to their default values. M o b a. The controlling of the valves with the adjusted pulses or currents can be tested immediately at the extended parameter menue. (Procedure see structogram 4.2). If the sensitivity mode is deactivated at the extended parameter menue, the operator menue changes. (See section 4.4 of these instructions). -12-. M o b a.

(61) MOBA-Matic V 3.26-024. 4. Extended parameter menue 4.2 Structogram. 4.2 Structogram. WORKING MENUE. K Extended parameter menue key combination. Sensitivity mode SE "SES / on". K. :. 1.) keys. (on / OFF). 2.) key. Sampling frequency of valves "FrE / 2.0". until M o b a. 3.) key sequence. (1.0 Hz - 8.0 Hz). 4.) key. for more than 5 Sec.. Min. pulse valve raise* " _P / 50" (5 msec - 250 msec). Min. pulse valve lower* " _P / 50" (5 msec - 250 msec). Delta max pulse* "d_P / 80" (0 msec - 100 msec). Unit of distance (Grade sensors "CAL / CEn" (CEn / inch / Ft). B. A. Max. pulse valve raise or lower = Min. pulse valve raise or lower + Delta max pulse. -13-.

(62) MOBA-Matic V 3.26-024. 4. Extended parameter menue 4.2 Structogram. A. B. Slope resolution "rES / 0.02" (0,1% / 0,05% / 0,02%). Low-pass filter limit frequency "FGF / 1.0" (0,4 Hz - 10,0 Hz). This parameter is factory preset to default values. It has to be set for each type of sensor separate and will be automatically reloaded when another type of sensor is chosen.. CAN-Ski Adressmode "S.Ad / 8" (8 / 4). Cycle time CAN-Message "CYC / 0,10" (0,01sec-10,0sec / OFF). Sensor identifier** "Son / ". If the keys. are pressed simultaneous until the display indicates M o b a. M o b a. (at the parameter menue), all parameters are set to their default values.. If you are working at a parameter marked with * or ** you have the following additional functions: * By pressing both arrow keys ("UP" and "DOWN") at the same time (only in manual mode) the alternating controlling of the valves with the adjusted pulses or currents can be activated and deactivated. ** By pressing both arrow keys ("UP" and "DOWN") at the same time the measured value of each sonic of the Sonic-Ski sensor will be indicated separatly. These values are without compensation of running time and correspond to 1 mm.. -14-.

(63) MOBA-Matic V 3.26-024. 4. Extended parameter menue 4.3 Descrition of parameters. 4.3 Descriptionof parameters. Parameter. Sign. Default. Range. Description. Sensitivity SE. SES. on. Sampling frequency of valves. FrE. 2.0. 0.5 - 8.0Hz;. Parameter only for On/Off valves Frequency for the valve drive within Propband.. Min. pulse of valve raise. _P. 40. 5 - 250msec;. Shortest time that is to be used for the drive of the valve raise, when the deviation is within Propband = defines the lowest possible cylinder speed.. Min. pulse of valve lower. _P. 64. 5 - 250msec;. Shortest time that is to be used for the drive of the valve lower, when the deviation is within Propband = defines the lowest possible cylinder speed.. Delta max pulse. d_P. 80. 0 - 100msec. The sum of Min. pulse raise or lower and the time that is set here results in the Max. pulse (highest allowed cylinder speed) for the valve drive within Propband. The pulse-times between Min. and Max. are interpolated over the range of the Propband.. Unit of distance. CAL. CEn. Physical unit for all distance measurements: CEn = Centimeter; inch = Inch; Ft = Feet;. Slope resolution. rES. 0.02. Displayed resolution of the cross slope: 0.1 = 1/10% 0.05 = 5/100% 0.02 = 2/100%. Enables to activate or deactivate the parameter >Sensitivity< of the operator menue. on = Sensitivity setting from prestored values; OFF = Deadband and Propband can be set directly - operator menue has changed.. -15-.

(64) MOBA-Matic V 3.26-024. 4. Extended parameter menue 4.3 Description of parameters. Parameter. Sign. Default. Low-pass filter limit frequency. FGF. 1.0. CAN-Ski Adressmode. S.Ad. 8. Range 0.4 - 10.0Hz. Description Low-pass filter of 2 nd order; Value has to be set for each type of sensor seperate and will be automatically reloaded when another type of sensor is chosen. 8 (new adressing) = 2 MOBA-matic controllers with 4 sensors each can operate in one CAN-network; 4 (old adressing) = only in order to ensure the downward compatibility to old Ski models and old Big-Ski junctionboxes.. Cycle time CAN-Message. CYC. 0,10. 0,01 - 10,0sec or OFF. Sensor identifier. Time interval that is used by the MOBA-matic to send the controlrelevant parameters (Actual value, setpoint etc.) onto the CAN-bus. The current connected type of sensor is detected. If the Sonic-Ski sensor is connected the distance of each sensorhead can be checked separately.. -16-.

(65) MOBA-Matic V 3.26-024. 4. Extended parameter menue 4.4 Extended operator menue. 4.4 Extended operator menue. If the Sensitivity mode SE was deactivated at the extended parameter menue, the parameter Sensitivity of the operator menue is replaced by the parameters Deadband and Propband. The operator has got the opportunity to set these two values directly. 4.4.1 Structogram. Sensitivity mode SE. OFF. on Deadband "db / 0.2 or 0.04" Sensitivity "SE / 6". (0.0cm-2.0cm for Grade or 0.00%-2.00% for Slope ) (1-10) Propband "Pb / 1.0 or 1.0" (0.0cm-10.0cm for Grade or 0.0%-10.0% for Slope ). 4.4.2 Description of parameters. Parameter. Sign. Default. Range. Description. Deadband. db. 0.2 or 0.04. 0.0-2.0cm for Range around the operating point in grade sensors; which no valve drive is done. Comparable with an accuracy tolerance. 0.00-2.00% for the slope sensor;. Propband. Pb. 1.0 or 1.0. 0.0-10.0cm for grade sensors; 0.0-10.0% for the slope sensor;. Range above and underneath the Deadband where a defined valve drive, depending on the deviation to the operating point, is done. The shortest pulse is set as Min. pulse or Min. current, the longest one is made up of Min. pulse + Delta max. pulse or is set as Max. current. The pulse-times between Min. and Max. are interpolated over the range of the Propband.. -17-.

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(69) The warranty statement is provided within the manual kit shipped with the machine..

(70) Ref. No. VOE21A1004233 CPN 80854896 Printed in Sweden Volvo, Hameln. English CST.

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(72) Ref. No. VOE21A1004233 CPN 80854896 Printed in Sweden 2008-05 Volvo, Hameln. English CST.

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