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IHI Scaffolding MS

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METHOD STATEMENT OR SCAOLDIN!

METHOD STATEMENT OR SCAOLDIN!

ERECTION AND DISMANTLIN!

ERECTION AND DISMANTLIN!

Issue  Issue 

(2)

INDEX

INDEX

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(3)

0.0 PURPOSE

0.1  The Purpose of this Task Methodology is to ensure a detail control, set correct practices for the scaolding works through the general and specic procedures contained herein and dene the procedure of the scaolding works for the painting of LNG storage tanks and associated piping at Qatar Gas Onshore !pansion Pro"ect as per #$#, %T&', Qatar Gas specications and QG ## (caolding %odes of Practices)

1.0 SCOPE OF WORK  

1.1  This docu*ent co+ers the procedures to e co*plied with for the erection, inspection and dis*antling of scaolding works necessary to gain access, where (urface Preparation and Painting works are to e carried out at staircase and e*ergency ladder cage area Qatar Gas ## LNG (torage tanks and associated piping for the Qatar Gas Onshore !pansion Pro"ect, -as Laan, Qatar in strict accordance with %lient re.uire*ents and /( 0123 4 %ode of practices)

2.0 JOB CHECKLIST

2.1 List down checklist need to e done prior to start of work

• PT5

•  TP# for .ualied (caolders and (uper+isor • %rane TP#, etc)

3.0 REFERENCES

• %ontract 6ocu*ent -eference No) QG ##7L7#(7%8799:)

• Qatar Gas Pro"ect (pecication for Lean LNG storage Tanks 4

QG;<=2<2:<M<T(<N8<09: -e+) /:

• (cope of work for painting of concrete surfaces of LNG Tanks 4

(>999799>9, -e+ 8)

• #$# $( Plan 4(1?9970991, -e+ :)

• /( 0123 4 (caolding %ode of Practices

4.0 J%& L%'()*%+,

(caolding work has to e done at the ladder escape locations, staircase, down co*er pipes and on the roof of the tanks and where e+er there is ostruction to use gondolas)

5.0 RESPONSIBILITIES

5.1  The supply of all scaolding *aterials and accessories at stair case area, e*ergency ladders and associated piping to e the responsiility of %ape) 5.2  The supply of co*petent (uper+isor and (caolders to e the responsiility

of %ape)

(4)

a@ The (ite Manager shall e o+erall responsile for e!ecution of the works) $e will e responsile for day to day construction acti+ities and its .uality and co*pliance with $( re.uire*ents)

@ The scaolding inspector< super+isor shall e responsile for the inspection and appro+e for use erected scaolds and *aintain a scaold register) $e will e reporting to the site Manager) $e is responsile for the inspection of scaolding *aterials signatory or sca7tag after weekly inspections)

c@ The (caolding Aore*an will e responsile for the i*ple*entation of  the works) 6irectly reporting to (ite Manager)

d@ (afety oBcer will closely *onitor the acti+ity and reco**end precautionary safety *easures to the concerned super+isor if any unsafe act and condition noted during the acti+ity

e@ (caolders, helpers, crane operator and anks*an will e co*plying with the safety precautions *entioned y the super+isor and the working procedures and will e the part of the tea*)

6.0 MATERIALS/ EUIPMENT/ RESOURCES

6.1 8ll the scaolding *aterials shall e inspected efore despatching at site or upon arri+al at site) 6a*aged or defecti+e *aterial shall e re*o+ed efore taken into use)

6.2 (caold tues and ttings shall *eet the re.uire*ents of /( ::31) (caolding oards shall confor* to /( =C>=)

6.3  Tools like spanners, -atchet, spirit le+els will e used for the erection< *odication of the scaolds and will e inspected prior to use) 6a*aged tools will e repaired or replaced)

6.4 Aorklifts will e used for *aterial handling and crane to shift *aterials to the roof)

!.0 INSTRUCTIONS

!.1 E')*%+7 M%8*9'()*%+ (+8 D*,:(+)*+; % S'(<%8*+;

 Light duty scaolding shall e erected at a distriution load of :)0DN<*=

as per tale : Eappendi! :@ in line with the /ritish (tandard /( 0123F:113 4 %ode of Practice for working scaolds and special scaold structures in steel)

 (caolds shall e erected, *odied or dis*antled only y .ualied scaold personnel)

 8ll such .ualied work*en shall operate under the control of a .ualied super+isor)

(5)

 Prior to the starting of any erection, *odication or dis*antling acti+ity the location shall e arricaded with warning tape and sign oards placed)

  The erection, *odication or dis*antling of scaolding shall e in line with /(0123 %ode of practices, Technical Manual, Qatar Gas<%T&'<#$# specication and pro"ect re.uire*ents)

 5here+er possile, erecting or dis*antling the scaold will work fro* *ini*u* of a three oard run) #t is not acceptale for scaolders to e perched on tues, unless a fall arrest de+ice is pro+ided and secured to a suitale ao+e head height anchorage point at all ti*es)

 Ladders will e properly lashed throughout the +ertical height of a scaold as it progresses) recting the scaold will use the ladders to gain access to the working le+els)

  Tues or oards eing used in the construction of the scaold will e stored at in a neat and tidy *anner) They will not e stacked +ertically against the scaold) Material will not ostruct access< egress)

 Loose tues, clips or oards will not e left on a scaolding after its co*pletion)

 5here (caolders are erecting a slung or cantile+ered section or crawling around on a pipe ridge or other structural steelwork they will, in all instances where there is a possiility of falling *ore than = *etres, wear a full ody safety harness and life line which will e hooked o at all ti*es ao+e head height)

 5here a scaold is left in an inco*plete state, the otto* ladder will e re*o+ed and a notice will e secured to the lower lift stating H6anger #nco*plete (caold Deep OI)

 5here one section of a working platfor* is inco*plete, access *ay e gained to the co*pleted section pro+ided that a stop end, pre+enting entry, is placed o+er the working platfor* at guard7rail height) 8 notice stating H6anger #nco*plete (caold Deep OI will e secured to the stop end) This notice will e in the appropriate languages)

 $andalling will e the nor*al *ethod of erecting, *odication and dis*antling a scaold) 5here, howe+er, a scaold consists of a considerale nu*er of lifts a gin wheel *ay e used, pro+ided the following re.uire*ents are *et F7

  The cantile+ered tue to which the gin wheel is secured does not pro"ect *ore than 2?9** eyond the scaold, unless it is ade.uately supported)

  The cantile+ered tue is secured to the inside and outside standard using right angle couplers) /oth standards to e diagonally raced)

  The re rope which shall ha+e a *ini*u* dia*eter of :>** will e checked daily y the appro+ed (caolding (uper+isor and discarded if 

(6)

unt for use) One co*plete rope should e used and knotted together sections are not per*itted)

 Gin wheels to e color coded and inspected) /arricade signs should e placed in the otto* points where gin wheel is used)

  The *a!i*u* load to e lifted y a Gin 5heel will not e!ceed 09 kg)

  The dis*antling of scaolding is started fro* top le+el and progressed to the otto*)

 8fter the co*pletion of erection, *odication or dis*antling the area shall e cleaned for any deris)

!.2 I+,-')*%+

 8fter the co*pletion of erection and or *odication of scaold a co*petent scaold inspector<super+isor shall inspect the scaolding)

 8ll scaolds will e inspected prior to use, at e+ery se+en7day periods thereafter, efore use following se+ere weather conditions or other da*ages caused y an e!ternal force and after *odication) The result of inspections shall e registered into log ook)

 8ny defects oser+ed during inspection shall e rectied and re7 inspected)

 8fter successful co*pletion of inspection the scaolding inspector<super+isor shall put a green tag Jsca7tagK with rele+ant details and duly signed)

!.3 S'(<%8 U,,

 (caolds will e used for the purpose to which they ha+e een erected) nder no circu*stances will they e o+erloaded)

 S'(<%8 ,, * +8 +% '*':,)(+', *+) *)=7 :%8* % :%> (+ -() % ( ,'(<%8 ?)=*, *+'8, ,'(<%8 &%(8,@. I+)+', *)= ( ,'(<%8 * ,) *+ 8*,'*-*+( (')*%+)

 I ( ,'(<%8 *, :%8*9'()*%+ *) * & '(*8 %) & (+ (--%>8 S'(<%8 %+ )= *+,)')*%+ % )= (--%>8 S'(<%8 S->*,%)

 #f for any reason a user considers a scaold to e unsafe, he will i**ediately contact his super+isor) The super+isor will i**ediately re*o+e the (caold tag and place arrier tape through the lower rungs of the rst access ladder) The super+isor will then notify the (caolding (uper+isor< $( 6epart*ent)

".0 SITE COORDINATION

(7)

".2  The incharge for the acti+ities shall e the super+isor, will coordinate with clientIs representati+es efore and during the operation)

".3 #n case of e*ergency< ad weather, change or to stop the progra*, (uper+isor will discuss with (afety OBcer, (ite Manager, %lient -epresentati+es Engineering and (afety@ and decide to post pone the progra*)

".4  To restart the acti+ity he will prepare the ne!t dayIs progra* and coordinate with the safety tea* and representati+es or construction group for the acti+ity)

".5 (afety OBcer will closely *onitor the acti+ity and reco**end precautionary safety *easures to the concerned (uper+isor if any unsafe act and condition noted during the acti+ity)

".6 (caolding (uper+isor will also coordinate with .uality control depart*ent to ensure the acti+ity is as per specication and *ethod state*ent)

#.0 SCHEDULE

#.1  The #nstallation, *odication and 6is*antling of the (caolds will e done as per scheduled in the contract) ?R )% ())('=:+) 1@

10.0 SAFET$  

10.1 8ll installation, *odication or dis*antling work will e undertaken in accordance with #$#< %T&' and %lient $( -ules and -egulations)

10.2 5ork release will e otained fro* Main %ontractor prior to any work eing carried out)

10.3 (caolding works shall only e carried out y co*petent personnel under the super+ision of a co*petent TP#< %#T/ scaolding (uper+isor) (caolders to e TP# %ertied)

10.4 8ll necessary personal protecti+e e.uip*ent including full ody safety harness with doule lanyard will e pro+ided and worn)

10.5  The A/$ used y scaolders shall ha+e doule lanyard with shock asorer, doule lock hookers and shall practice :99 tie7o all the ti*e)

10.6 5here scaolding works is in progress area shall e arricaded and sign oards placed to pre+ent unauthorised access)

10.! No scaolding acti+ities will e taken place at heights during hea+y wind and rain or any ad+erse weather conditions)

10." 6uring erection< *odication 4 inco*plete scaolds shall e clearly identied with -6 tag)

10.#  The work area will e kept in a clean and tidy condition) Material shall e properly stored and secured)

(8)

10.11 (caold inspected y scaold super+isor prior to handing o+er, after e+ery se+en days, efore use following se+ere weather conditions, *odication or other da*ages caused y an e!ternal force and after *odication) The result of inspections shall e registered into log ook)

10.12 8ll (caold personnel shall ha+e attached #$# (afety #nduction and :99  Tie o)

11.0 JOB SAFET$ ANAL$SIS

R )% ())('=:+) 2 12.0 ATTACHMENT

A))('=:+) 1  S'=8

A))('=:+) 2  J%& S() A+(,*,

E:;+' R-%)*+; *+ '(, % 9 E:;+' R-%)*+; *+ '(, % *+/ *+,, E:;+' C%+)(') N:&, A))('=:+) 3  S'(<%8*+; P(+ % P:- S)(; A))('=:+) % A--+8* 1  *8*+, % S'(<%8*+; S-'*9'()*%+ A))('=:+) % A--+8* 2  T-*'( 8(*+;, % S'(<%8 C%+,)')*%+ APPENDIX  1

UIDELINES FOR SCAFFOLDIN SPECIFICATION D) U, % P()%:, D*,)*&)8 L%(8, %+ P()%:, KN/:G C%::%+ ,8 W*8)=, ,*+; 225:: &%(8, M(. B( L+;)= ?:@ #nspection and light duty

#nspection, painting, stone cleaning, light cleaning, cleaning and access)

9)20 3 oards =)2

Light duty Plastering, painting, stone cleaning, glaing and pointing

:)09 C oards =)C

General Purpose

General uilding work including rickwork, window and *ullion !ing, rendering, plastering

=)99

0 oards or C oards 

: inside

(9)

$ea+y 6uty /lockwork, rickwork, hea+y cladding =)09 0 oards or 0 oards  : inside or C oards  : inside =)9 Masonary or special duty

Masonary work, concrete lockwork, and +ery hea+y cladding

3)99 ? to > oards :)>

8ll decking should ha+e ade.uate strength to *eet the reco**endations for the appropriate duty as per tale : Eao+e@ in the /ritish (tandard /( 0123F:113 4 %ode of  Practice for working scaolds and special scaold structures in steel)

A--+8* 2

T-*'( D(*+;, % S'(<%8 C%+,)')*%+

(10)
(11)
(12)
(13)

EMER!ENC" REPORTIN! IN CASE O IRE

Fire Discovered Action Action Supv have mobile  phone  Notify Attempt to

extinguish the fire using portable fire

extinguisher  If Unsafe to do so Call Assistance Action Safety Personnel !"#"$ % & &bora !"##' % Arnold !'(")* % +artic !#",( % Noel !""(!*) % Shah Ali Action  Notify Steven -uddell !!"!'(* .ohn . /yde !($(#,  Notify  Notify  Notify

Attend incident site0 control 1 muster  personnel Conduct Initial Investigation . 2eir  C3.4 /S& 5anager  !!$($ 67 II S/& 5anager 8ill Clar9  !()"#(! S/& Supervisor  5 5asey !((,#( :r  Ahmed Atallah !!),$ Site 5anager  3; Ishiga9i !($$)"#

(14)

EMER!ENC" REPORTIN! IN CASE O IN:UR"> ILLNESS

Do not move the casualty or administer treatment unless trained Action 5edical Incident Action Supv have mobile  phone  Notify  Notify Steven -uddell !!"!'(* .ohn . /yde !($(#,  Notify  Notify . 2eir  C3.4 /S& 5anager  !!$($ 67 II S/& 5anager 8ill Clar9  !()"#(! :r  S/& Supervisor  5 5asey !((,#( :r  Ahmed Atallah !!),$ Site 5anager  3; Ishiga9i !($$)"#  Notify

 Notify the I/I First Aid Station for 4ehicle Assistance 1 the duty nurse

!($!),( Safety Personnel !"#"$ % & &bora !"##' % Arnold !'(")* % +artic !#",( % Noel !""(!*) % Shah Ali Conduct Initial Investigation Assessment of immediate needs and

action

IHI Se!ur" o 89er :e; o <u"e :e &LMC

Te8; 5=2641 C899 &LMC 474==== 8s >8r of IHI 8<ree;en for ser"ous !8ses Action Action Action Action

(15)

SAET" ISSUES

EMER!ENC" CONTACTS

CAPE EAST LIMITED

S1.

No

N/5e

Desi0n/tion

Cont/t

No.

1

."?u

C

N8"r

S"e

M8n8<er

05471

2

%r"s:n88s8n

S8fe (ff"!er

=3170=

3

&8?8

M8no:8r

QC

En<"neer

==4712

4

Arun C:8!@o

P98nn"n< En<"neer

=72551

AGM N8"r

Co8"n< Ins>e!or

1031

IHI (ISHIKWAJIMA – HARIMA HEAVY INDUSTRIES CO. LTD)

SL.No

N/5e

Desi0n/tion

Cont/t

No.

1

T*

Is:"<8@"

S"e

M8n8<er

=77421

2

S:"r8"s:"

Sr* Me!:* Cons* M8n8<er

=3205

3

S* #8n8se

Me!:* Cons* M8n8<er

6533

4

Seen &ue99

EHS M8n8<er

25=0

Jo:n J8;es He

De>u EHS M8n8<er

=7=136

6

Noe9"o C8nos

S8fe En<"neer

61623=

7

Arnu9fo C889"!8

S8fe (ff"!er

662115

=

)"rs A" S8"on

Me"!89 Ass"s8n!e

=743=

5

E* C* Eor8

S8fe

En<"neer

662127

CTJV (CHIYODA – TECHNIP JOINT VENTURE)

SL.

No.

N/5e

Desi0n/tion

Cont/t No.

1

J

$e"r

HSE

M8n8<er

76=67

2

J P T:o9oB8n

Consru!"on M8n8<er

474111=

QG II (QATAR GAS EXPANSION PROJECT II)

SL.

No.

N/5e

Desi0n/tion

Cont/t No.

1

M .8r!98

T8n@s Cons* M8n8<er

62176

RLIC 

SL.No

N/5e

Desi0n/tion

Cont/t

No.

1

&LIC E;er<en!

E;er<en!

Me"!89

Ser"!e

(16)

ATTACHMENT '

(17)

ATTACHMENT $

Jo S8fe An89s"s

E;er<en! &e>or"n< "n !8se of )"re

 E;er<en! &e>or"n< "n !8se of In?ur or  I99ness

(18)

ATTACHMENT 

(19)

ATTACHMENT OR APPENDI# '

(20)

ATTACHMENT OR APPENDI# $

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