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BB800 Off-Grid Solar System

KEY PRODUCT FEATURES

Control Box & Charge Controller

1000W of Solar Panels

4x200Ah of SLA Batteries in series

2KW Inverter Output Power

Solar Panel & Battery Mounting

Our entry level and affordable off-grid solar home system is capable of powering a wide range of AC electrical appliances in a typical small suburban home

Detailed Product Specifications

Inverter: Continuous Output Power: 2KW, Maximum Surge Output Power: 3000W, Pure Sine Wave 230V 50Hz Output, 94%

Maximum Efficiency. Thermal, Overload, Short-circuit and Earth-fault Protection. Computer Interface.

Solar Charge Controller and Connection Box: 63A Rating with PWM functionality. DC reverse polarity, low voltage and overcurrent protection. Integrated AC and DC fuses. DC outputs for low power lighting systems.

AC Input-Output: Connection to grid electricity supply and household wiring system.

Battery: 4 x 200Ah 12V Batteries in series with battery casing, fusing and wiring.

Solar Panels: 4 x 250W Polycrystalline Solar Panels with mounting and wiring.

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KEY PRODUCT FEATURES

1.5kW (24V) Solar Charge Controller

Easy to Install Design

Integrated AC and DC Fusing

/ŶƚĞŐƌĂƟŽŶǁ ŝƚŚdžƚĞƌŶĂů/Ŷǀ ĞƌƚĞƌ

ŽŶŶĞĐƟŽŶƚŽ' ƌŝĚͬ K ƵƚƉƵƚƐ

ĂƩ ĞƌLJs ŽůƚĂŐĞ ŝƐƉůĂLJ

24V DC Protected Outputs

BBOXX Solar Control Unit

K ƵƌĞĂƐLJƚŽŝŶƐƚĂůůƐŽůĂƌĐŚĂƌŐĞĐŽŶƚƌŽůůĞƌĂŶĚĐŽŶŶĞĐƟŽŶďŽdžŵĂŬĞƐůĂƌŐĞƌŽŶ-grid and off-grid ƐŽůĂƌŝŶƐƚĂůůĂƟŽŶƐĞĂƐLJƚŽƐĞƚ-up and monitor.

 ĞƚĂŝůĞĚWƌŽĚƵĐƚ^ƉĞĐŝĮ ĐĂƟŽŶ

Solar Charge Controller:Wt D ŚĂƌŐĞŽŶƚƌŽůůĞƌ͕ϲϱŵĂdžĐƵƌƌĞŶƚ͕ Ϯϰs ĂƩ ĞƌLJs ŽůƚĂŐĞ͘WĞĂŬϵϰй ĸ ĐŝĞŶĐLJ͘

ŽŶŶĞĐƟŽŶƐ: External Inverter (24VDC, 3kW Peak Power Output)

K yyĂƩ ĞƌLJĂƐŝŶŐ;Ϯϰs ͕ ' D ^ĞĂůĞĚ>ĞĂĚĐŝĚĂƩ ĞƌLJĂŶŬͿ

ϮϰK ƵƚƉƵƚƐ;>ŝŐŚƚƐ͕ &ĂŶƐĞƚĐͿD ĂdžWŽǁ ĞƌK ƵƚƉƵƚϰϴϬt ͕ K ǀ ĞƌůŽĂĚĂŶĚ^ŚŽƌƚŝƌĐƵŝƚWƌŽƚĞĐƟŽŶ͘ 

^ŽůĂƌWĂŶĞůŽŶŶĞĐƟŽŶƐ

AC - Grid IN/OUT and External Inverter IN/OUT

Display:ĂƩ ĞƌLJs ŽůƚĂŐĞŝƐƉůĂLJ͕ŚĂƌŐŝŶŐ/ŶĚŝĐĂƚŽƌ͕Ϯϰs K ƵƚƉƵƚK E ͬ K &&/ŶĚŝĐĂƚŽƌ Fusing: 24V,125A DC Fuse, 220V, 20A AC Circuit Breakers (Input and Output) Weight: (10kg Package Weight) Dimensions: (Control Box: 330mm x 470mm x 90mm)

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ŽŶŶĞĐƟŽŶ ŝĂŐƌĂŵ (BB400/800/1200)

Solar Panels

K yyϮϰs ͕ ϮϬϬŚĂƩ ĞƌLJĂƐŝŶŐ 24V DC Outputs BBOXX Inverter/Charger

AC Outputs

AC Grid or Generator Input

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BBOXX 250W SOLAR MODULE DATASHEET

ELECRICAL SPECIFICATIONS

PARAMETER VALUE

Rated Power (W) 250

Maximum Power Voltage (V) 34.5

Maximum Current (A) 7.10

Open Circuit Voltage (V) 42.3

Short Circuit Current (A) 7.95

Cell Efficiency (%) 14.25

Module Efficiency (%) 12.7

NOCT 45 °C(+2°C)

Output Tolerance (%) +/- 5%

Fill Factor (%) 70% --- 72%

MODULE DIAGRAM

Measured at Standard Test Conditions (STC) : Irradiance of 100W/m², air mass of 1.5, cell temperature of 25°C

MECHANICAL SPECIFICATIONS

PARAMETER VALUE

Solar Cell 76 PCS

Cell Size (mm) 156x78

Module Size (mm) 1956 x992 x50

Frame (Type. Material, Tick-

ness) Anodized Alu. alloy frame ,50

mm thickness

Weight (Kg) 26.5

dLJƉĞK Ĩ:ƵŶĐƟŽŶŽdž (PV- BTBL0801 )

Cable Length 1.1m

Connector Type PV-BTBL0601

ĞůůŶĐĂƉƐƵůĂƟŽŶ EVA

OPERATION CONDITION & SAFETY RATINGS

PARAMETER VALUE

ŵďŝĞŶƚK ƉĞƌĂƟŶŐ

Temperature -40°C to 85°C

IP IP65

Wind Bearing 60m/s(200kg/m²)

Hail Impact Rate 227g steel ball dropped 1m height, equivalent to 25mmф

hail at 97 km/h

WARRANTY & CERTIFICATIONS

PARAMETER VALUE

Warranty 20 years limited 70%

power warranty Warranted Tolerance (+/-) +/- 5%

ĞƌƟĮ ĐĂƟŽŶƐ IEC-61000(CE)

TEMPERATURE COEFFICIENT

PARAMETER VALUE

Power : Pmax (%/°C) -0.5%/ °C Voltage : Voc (%/°C) -0.34%/ °C Current : Isc (%/°C) +0.05%/ °C

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BBOXX 2KW INVERTER DATASHEET

CHARGER MODE SPECIFICATIONS

PARAMETER VALUE

Input Wave Type WƵƌĞƐŝŶĞǁ Ăǀ Ğ;ƵƟůŝƚLJŽƌ

generator) Nominal Input Voltage 220V/230V/240V Input Voltage Range AC 184V~AC253V

Low Voltage shutoff 184VAC±4%

Low Voltage Recovery 194VAC±4%

Over voltage Shut off 253VAC±4%

Over Voltage Recovery 243VAC±4%

Nominal Input Frequency 50Hz or 60Hz (auto detect) Output Wave Type Same as the input wave

type

Transfer Time (Ac to Dc) <4ms

Transfer Time (Dc to Ac) <4ms

MODULE DIAGRAM

INVERTER MODE SPECIFICATIONS

PARAMETER VALUE

Power Factor 1 (Sufficient output power) Nominal Output Fre-

quency (Hz) 50Hz ± 0.3Hz or 60Hz ±0.3Hz Output Voltage Range ±10% RMS

Efficiency 87%~98%

(110%<load<125%) ±10%: Fault

;ƐŚƵƚĚŽǁ ŶŽƵƚƉƵƚͿĂŌĞƌϭϱ

minutes;

(125%<load<150%) ±10%: Fault

;ƐŚƵƚĚŽǁ ŶŽƵƚƉƵƚͿĂŌĞƌϭϬƐ͖

Load>150% ±10%: Fault

;ƐŚƵƚĚŽǁ ŶŽƵƚƉƵƚͿĂŌĞƌϮϬƐ͖

>Žǁ ĂƩ ĞƌLJůĂƌŵ 21.0Vdc ± 0.6Vdc (24V Input) Low DC input voltage

ĂƵƚŽŵĂƟĐƐŚƵƚ-down 20.0vdc± 0.6Vdc (24V Input) High DC input voltage

warning & outage 32Vdc ± 0.6Vdc (24V Input) High DC input voltage

Recover 31.0Vdc ± 0.6Vdc (24V Input)

Power-saving mode 1W~6W

Power on mode 20W~60W

Safety CE(EN 62040-1), EMC:EN62040- 2,C2

ŽŵŵƵŶŝĐĂƟŽŶƉŽƌƚ RS232,RS485 Over->ŽĂĚWƌŽƚĞĐƟŽŶ

TECHNICAL SPECIFICATIONS

PARAMETER VALUE

K ƉĞƌĂƟŶŐdĞŵƉĞƌĂƚƵƌĞ

Range 0°C to 60°C

Storage temperature -15ºC~60ºC

Humidity 5% to 95%

Noise Max 60dB

Cooling Cooling-Variable Speed

&ĂŶƌƵŶƵŶĚĞƌǀ ĞŶƟůĂƟŽŶ

ĐŽŶĚŝƟŽŶ͘

Dimension(MM) 442*218*179

Packing Size(MM) 600*300*300

Net Weight(KG) 27

Gross Weight(KG) 29

WARRANTY & CERTIFICATIONS

PARAMETER VALUE

Warranty (under terms and condi- ƟŽŶƐͿ

2 Years

ĞƌƟĮ ĐĂƟŽŶƐ

CE Conformity, Conform to EU EMC –

ŝƌĞĐƟǀ ĞϮϬϬϰͬ ϭϬϴͬ ͕ E  55022:2010,EN 61000-3- 2:2006+A1:2009+A2:2009, EN 61000-3-

3: 2008, EN 60950- 1:2006+A11:2009+A12:2011, EN

55024:2010

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CHARGE SPECIFICATIONS

PARAMETER VALUE

Input voltage 220Vac/230Vac

Input voltage range 196~255Vac

Output voltage ĞƉĞŶĚŽŶƚŚĞďĂƩ ĞƌƚLJƉĞ

Charge current 35A

ŚĂƌŐĞĐƵƌƌĞŶƚĐŽƌƌĞĐƟŽŶ

±5A

/ŶŝƟĂůŚĂƌŐĞs ŽůƚĂŐĞ 9.0~15.7V/31.4V/62.8V

Charger short-ĐŝƌĐƵŝƚƉƌŽƚĞĐƟŽŶ Circuit Breaker

Circuit breaker 20A

K ǀ ĞƌůŽĂĚƉƌŽƚĞĐƟŽŶ t ŚĞŶƚŚĞďĂƩ ĞƌLJǀ ŽůƚĂŐĞхϯϭ͘ ϰs ĚĐ͕Ğǀ ĞƌLJƐĞĐŽŶĚƐŽƵŶĚƐϬ͘ϱƐĞĐŽŶĚ͕ ŝƚďƌĞĂŬƐĚŽǁ ŶĂŌĞƌ

60 seconds.

Charging Method Constant current charging( Constant current stage) → constant voltage charging (constant voltage stage) → float charging (constant voltage stage)

ĞƐĐƌŝƉƟŽŶK ĨŚĂƌŐŝŶŐ^ƚĂŐĞƐ

Constant current charging Phase: When connected AC input, the charger will works ǁ ŝƚŚŵĂdžŝŵƵŵĐŽŶƐƚĂŶƚĐƵƌƌĞŶƚƵŶƟůĐŽŶƐƚĂŶƚǀ ŽůƚĂŐĞƐƚĂŐĞ͘

^ŽŌǁ ĂƌĞƟŵĞƌĐĂůĐƵůĂƚĞƐĨƌŽŵƚŚĞďĞŐŝŶŶŝŶŐŽĨƉŽǁ Ğƌ͕ƟůůŝƚƌĞĂĐŚĞĚƚŚĞĐŽŶƐƚĂŶƚǀ ŽůƚͲ ĂŐĞϬ͘ϯs ͕ ĂŶĚƚŚĞŶŵĂƌŬƚŚĞƟŵŝŶŐĂƐd0, T0×10 = T1.

Constant voltage charging Phase: ^ƚĂƌƟŶŐĨƌŽŵd1,charger will keep constant voltage ŵŽĚĞƵŶƟůƚŚĞƟŵĞƌĮ ŶŝƐŚĞĚ͘ ŶĚƚŚĞŶƐůŽǁ ƚŽŇŽĂƚǀ ŽůƚĂŐĞ͘dŚĞŵŝŶŝŵƵŵůŝŵŝƚĞĚŽĨ

ƟŵĞƌŝƐϭŚŽƵƌ͕ƚŚĞŵĂdžŝŵƵŵŝƐϭϮŚŽƵƌƐ͘

Float charge phase: ƵƌŝŶŐƚŚĞŇŽĂƚĐŚĂƌŐŝŶŐƉŚĂƐĞ͕ƚŚĞǀ ŽůƚĂŐĞǁ ŝůůŬĞĞƉĂƐŇŽĂƟŶŐ

voltage.

/ĨƚŚĞŚĂƌŐĞƌŬĞĞƉŝŶƚŚĞŇŽĂƚĐŚĂƌŐŝŶŐƐƚĂŐĞĨŽƌϭϬĚĂLJƐ͕ ƚŚĞĐŝƌĐƵůĂƟŽŶƌĞƐƚĂƌƚƐƚŽ

ĐŚĂƌŐĞƚŚĞďĂƩ ĞƌŝĞƐ͘ ͘

CHARGING CURVE

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BBOXX 200AH BATTERY DATASHEET

TECHNICAL SPECIFICATIONS

PARAMETER VALUE

Nominal Voltage 12V

Nominal Capacity 200Ah (20h rate)

Specific Energy 39.3 Wh/kg

Dimensions (LxWxH, mm) 522x240x240

Weight 61kg

Standard Terminal Type F16

DIMENSIONS

CAPACITY SPECIFICATIONS

PARAMETER

Cut-Off Voltage 20h rate 10.0A 200.0Ah 1.75V/cell @25°C 10h rate 18.4A 184Ah

1.75V/cell 5h rate 32A 160Ah

1.67V/cell 15min rate 352A 88Ah

VALUE

1.67V/cell 1h rate 120A 120Ah

CHARGING SPECIFICATIONS

PARAMETER VALUE

Charge Voltage (constant) Float 13.5 ~ 13.8V Cycle 14.4 ~ 15.0V Internal Resistance

;ĨƵůůLJĐŚĂƌŐĞĚďĂƩ ĞƌLJͿ < 8mΩ Discharge Current (5s max) 330A

Self-Discharge 6 months @ 25°C

Max. Charge Current 9.9A

Approx. Final Charge Cur-

rent (2.25V/cell float) 60mA

Approx. Final Charge Cur-

rent (2.45V/cell float) 330mA

ACTUAL WATTAGE CAPACITY AT VARIOUS DISCHARGES (Voltage @25°C)

Cut-off voltage 5 min 10 min 15 min 30 min 45 min 60 min

9.6 V 1584.0W 1029.6W 792.0W 455.4W 335.9W 257.4W

9.9 V 1533.2W 1009.1W 776.2W 450.8W 334.1 254.8W

10.8 V 1193.3W 878.5W 703.6W 419.1W 305.3W 240.2W

10.2 V 1467.2W 986.0W 759.0W 444.8W 327.9W 251.5W

10.5 V 1380.7W 951.7W 735.9W 434.9W 321.4W 247.4W

OPERATION CONDITIONS

PARAMETER VALUE

ZĞĐŽŵŵĞŶĚĞĚK ƉĞƌĂƟŶŐ

Temperature 25°C

ŝƐĐŚĂƌŐŝŶŐK ƉĞƌĂƟŶŐ

Temp. Range -10 to 50°C

Recommended Storage

Temperature 25°C

CHARACTERISTIC DISCHARGE CURVES

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WARRANTY & CERTIFICATIONS

PARAMETER VALUE

t ĂƌƌĂŶƚLJ;ƵŶĚĞƌƚĞƌŵƐĂŶĚĐŽŶĚŝƟŽŶƐͿ 2 Years

Warranted Tolerance 70%

ĞƌƟĮ ĐĂƟŽŶƐ CE Conformity, Conform to EU EMC – ŝƌĞĐƟǀ ĞϮϬϬϰͬ ϭϬϴͬ ͕ E ϲϭϬϬϬ-6-1: 2007, EN 61000-6-3: 2007, IEC, JIS, UL, BS6290 - Part 4

IEC 60896-2/'04 and JIS C8704-2

Warning! Precautions to take against self discharge:

- The batteries should be stored in a cool, dry place.

- The batteries should not be stored in direct sunlight.

- The batteries should not be subjected to an external heat source.

- The voltage of batteries in stock should be regularly checked.

- If stored at more than 30°C, the battery sould be recharged at least once every 3 months - The lifespan of BBOXX SLA batteries or solar kits containing SLA batteries will be guaranteed according to BBOXX SLA batteries lifespan vs discharge curves found in the technical folder on the BBOXX website.

- The consignee must ensure during a warranty claim that the customer did not overload the batteries, connect loads directly to the battery terminals or modified the low voltage disconnect points of BBOXX’s discharge controllers or inverter-chargers.

- The consignee must make sure that the system is installed and used according to BBOXX us-

er manuals.

References

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