Electronic Scraper and accessories

(1)

(2)

przedstawicielstwo firm :

w Polsce :

Biuro Handlowe:

00-238 Warszawa

ul. D

ł

uga 23/25

II pi

ę

tro, pok. 210

tel.: 0 22 635 60 10

fax: 0 22 635 60 15

kom.: 0 502 209 516

e-mail :

[email protected]

www.biax.pl

www.timexsa.pl

Siedziba g

ł

ówna

00-203 Warszawa

(3)

Type BS 40

BIAX Universal Scraper,

heavy-duty model

particularly suitable for:

sEXTREME HEAVY SCRAPING WORK IN LARGE MACHINE CONSTRUCTION

sSTEEL SCRAPING WORK ON GUIDEBEDS AND MACHINE COLUMNS IN CASE OF TURBINES TRANSMISSIONS AND IN PUMP CONSTRUCTION

/RDER NUMBER

230 V – 200 040 100 115 V – 200 040 110

Type BL 40

BIAX Universal Scraper,

light model

particularly suitable for:

sHEAVY SCRAPING sSTANDARD SCRAPING slNE SCRAPING

sPRECISION SCRAPING AND OILTIGHT SCRAPING !LSO SUITABLE FOR DOVETAIL GUIDES AND PRISMS IN CONJUNCTION WITH SPECIAL BLADES

/RDER NUMBER

230 V – 200 040 130 115 V – 200 040 140

Accessories

at the BS 40 incl.

GRAB HANDLE RATCHET SCREW

at the BL 40 NOT INCL

/RDERNUMBER

RATCHET SCREW 201 324 905 grab handle 203 004 748

Summary

3CAPER4YPES

2 + 3 + 4

!PPLICATION

4 + 5 + 6 + 9

/PERATING)NSTRUCTIONS

5 2ECOMMENDEDVALUE

7 + 8

3CRAPINGOFSEVERALMATERIALS

10 3CRAPING4OOLS

11 + 12 + 13 + 14

(ANDSCRAPER%NGINEERS|BLUE2OLLER

15 3CRAPERBLADEANDGRINDINGMACHINE

15

2

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Type BL 10

BIAX Universal Scraper,

light model

particularly suitable for:

sPLASTIC SCRAPING sSTANDARD SCRAPING slNE SCRAPING

sPRECISION SCRAPING AND OILTIGHT SCRAPING !LSO SUITABLE FOR DOVETAIL GUIDES AND PRISMS IN CONJUNCTION WITH SPECIAL BLADES

/RDER NUMBER

230 V – 200 040 300 115 V – 200 040 310

ype HM 10

AX Half-moon Pattern Scraper

articularly suitable for:

CRAPING OILPOCKETS

OR OPTICALLY PLEASURING SURFACES

DER NUMBER

230 V – 200 040 330 115 V – 200 040 340

(5)

Accessories (not incl.)

Type DL 40

/RDERNUMBER

Scraping interrupted surfaces

7HEN WORKING ON MOTOR BLOCKS PUMPS TURBINE AND TRANSMISSION HOUSINGS ETC THE SURFACES ARE lRST OF ALL CLEANED DEBURRED AND THEN APPLIED THE ENGINEERS BLUE )N CASE OF BOREHOLES AND THREADED HOLES THE MATERIAL APPEARS AT THE EDGE OF THE HOLE 4HIS BURR MUST ALWAYS BE REMOVED BEFORE INITIAL SCRAPING )N CASE OF HOLES OR OTHER INTERRUPTIONS IT IS NECESSARY TO hSCRAPE ROUNDv THESE AND UNDER NO CIRCUMSTANCE TO hSCRAPER OVERv THEM )N CASE OF INTERRUPTIONS BY OIL GROOVES ALWAYS MAKE SURE THAT A BLADE WITH A LARGE CUTTER CURVATURE IS USED 4HIS PREVENTS THE BLADE FROM HOOKING INTO THE OIL GROOVE

)N ORDER TO FACILITATE SCRAPING IF POSSIBLE THE OIL GROOVE SHOULD BE MILLED AFTER SCRAPING

Scraping dovetails and prisms

"ECAUSE OF THEIR POOR ACCESSIBILITY BY HAND IT IS DIFlCULT TO SCRAPE THE DOVETAIL GUIDES WHICH FREQUENTLY OCCUR IN MACHINE TOOL PRODUCTION &OR THIS REASON AN ANGLED PROLONGED CLAMP HOLDER WAS DEVELOPED FOR THE SCRAPER ", 4HE BLADE HAS A THIN CARBIDE TIP SO THAT THE DOVETAIL CAN BE SCRAPED UP TO THE ACUTE ANGLE )F THE DOVETAIL OR PRISMS GUIDE IS EASILY ACCESSIBLE A TOOL DISPLACED BY ª IS RECOMMENDED 4HIS MODEL DOES NOT HINDER THE SKILLED WORKER AND PERMITS GOOD VISIBILITY OF THE WORKPIECE $OVETAIL GUIDE MAY NOT BE TOO STEEPLY SCRAPED %XPERIENCE HAS SHOWN THAT A SCRAPING DIRECTION AT ª TO THE GUIDE IS THE MOST ADVANTAGEOUS

Scraping

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Scraping

The scraping tool –

THE INmUENCE OF VARIOUS RADII AND ANGLES ON THE SCRAPING RESULTS

4HE TREATMENT OF EACH WORKPIECE WITH THE SCRAPER BEGINS WITH PRESCAPING OR ROUGHING )N THIS OPERATIONS IT IS NOT YET NECESSARY TO ENSURE SMALL BEARING POINTS 4HEREFORE A BLADE WITH A LARGE RADIUS IS USED IN ORDER TO ENABLE RATIONAL WORKING

"LADES WITH A LARGE RADIUS ALSO HAVE A LARGE EFFECTIVE SURFACE WITH WHICH A WIDE SCRAPE IS OBTAINED /NLY AFTER SEVERAL SCRAPING OVER AND TOUCHING UP OPERATIONS DO MORE AND MORE BEARING POINTS APPEAR 4HE BLADE RADIUS MUST NOW BE SMALLER IN ORDER TO EFFECTIVELY TREAT THE INDIVIDUAL BEARING POINTS

Operation of the scraper

The scraper guarantees precision workmanship. Please note the following instructions:

(OLD THE SCRAPER HEAD WITH YOUR LEFT HAND PUT FOUR lNGERS BELOW THE LEATHER STRAP AND THE THUMB OVER IT 4HE RIGHT HAND HOLDS THE MOTOR AND HELPS TO GUIDE THE SCRAPER ! LEFTHAND SHOULD HOLD THE MACHINE IN REVERSE 7HEN WORKING IN A HORIZONTAL POSITION PRESS THE SCRAPER AGAINST YOUR HIP 4HEREBY THE POWER OF RECOIL FORCE OF REACTION WILL BE ABSORBED

Electronic adjustment

OFTHESTROKERATEMIN

(only for electronic models)

4HE ADJUSTMENT WHEEL OF THE ELECTRONIC UNIT IS IN THE REAR

j

Stroke adjustment

4HE STROKE ADJUSTMENT IS IDENTICAL FOR THE TYPES "3 ", ", AND $,

3LIDE THE SCRAPER SHOE TO THE FRONT REVERSAL POINT )N THIS POSITION THE ADJUSTMENT SCREW APPEARS ON THE UNDERSIDE OF THE HOUSING 5SE THE ENCLOSED !LLEN WRENCH 37 FOR STROKE ADJUSTMENT 4URNING T RIGHT INCREASES THE STROKE TURNING TO LEFT REDUCES IT

(7)

Operation

Scraping

2 nd

_{Step: Plane scraping}

)NTHISCASESCRAPINGISPERFORMEDPARALLELTOTHEOPPOSINGCORNERS4HIS PROCEDURE REQUIRES A SOMEWHAT SHORTER STROKE MM TO MM AND A NARROWERBLADEMMMMORMM

!FTERTHESURFACEHASBEENPRESCRAPEDTHEPOINTPROJECTINGFROMTHEPLANE ORBEARINGACCURACYARESCRAPEDUNTILASATISFACTORYRESULTISOBTAINED

3 rd

_{Step: Finish scraping}

4HE QUALITY OF THE SURFACE TO BE SCRAPED INCREASES WITH THE NUMBER OF BEARINGPOINTS)NITIALLYBEARINGPOINTSARELARGEANDEXISTONLYINASMALL NUMBER )F THE STROKE IS REDUCED MM TO MM AND IF MM OR MM SCRAPINGTOOLSAREUSEDTHELARGEBEARINGPOINTSARESCRAPEDOFFPROVIDED THATNOPRESSUREISAPPLIEDWHENGUIDINGTHESCRAPEROVERTHESURFACEITIS NOTNECESSARYTORAISETHESCRAPER !RHYTHMCANBEQUICKLYDEVELOPEDAND THERESULTISTHATSEVERALANDSMALLERBEARINGPOINTSAREDISTRIBUTEDOVERTHE ENTIRESURFACE

1 st

_{Step: Prescraping}

4HE PART TO BE TRIMMEL HAS ALREADY BEEN PREPARED PRECISION MILLED DRESSEDORGROUND 4HElRSTSCRAPINGSTEPCREATESTHEBASE

&ORMACHINESCRAPINGABLADEORSCRAPINGINSERTMMORMM WITHA LARGECUTTERRADIUSDEPENDINGONTHESIZEOFTHEWORKPIECE ANDASTROKE OFMMTOMMARECHOSEN4HECUTTEROFTHESCRAPINGTOOLISPLACED ONTO THE WORKPIECE AT AN ANGLE OF APPROX ª 4HE SCRAPER IS MOVED HORIZONTALLYACROSSTHEWORKPIECEATASPEEDTHATALLOWSTHESTROKETOJUST OVERLAP !FTER SCRAPING THE COMPLETE SURFACE THIS PROCEDURE IS REPEATED ONCEAGAINANDATªTOTHElRSTSCRAPE

Precision scraping, resp. oil-tight scraping

4HEMAXIMUMNUMBEROFBEARINGPOINTSMOSTLYPERSQUAREINCH RESULTS IN THE DISTRIBUTION OF lNE AND EXTREMELY lNES RECESSES OF « 4HEY CAUSE GOOD ADHESION OF THE OIL lLM AND THUS CONSIDERABLE REDUCE THE CONDITION OF MIXEDFRICTIONDURINGSTARTUP4HEDEPTHOFTHEOILPOCKETISDETERMINEDBYTHE DEMANDSWHICHWILLLATERBEPLACEDONTHESCRAPEDSURFACE,ARGELOADSREQUIRE RELATIVELY DEEP OIL POCKETS APPROX « IN ORDER TO GUARANTEE THE PERFECT FORMATIONOFANOILlLMEVENAFTERALONGPERIODOFOPERATION!NOILPOCKET DEPTH OF APPROX « IS EXPEDIENT FOR LOW LOADS 4HE DEEP OIL POCKETS ARE OBTAINEDBYUSINGASPRINGTEMPEREDSCRAPERBLADEWITHASMALLRADIUS (OWEVERmATTERRECESSESAREOBTAINEDWITHALARGEBLADERADIUS4HECHOICEOF THESCRAPERCONTACTANGLEISALSOIMPORTANT!LARGECONTACTANGLECAUSESDEEP OILPOCKETSANDASMALLCONTACTANGLECAUSESmATOILPOCKETS$EPENDINGONTHE APPEARANCEOFTHEPOINTSINPRECISIONANDOILTIGHTSCRAPINGTHESEAREHANDLED MOREORLESSINTENSIVELYDEPENDINGONTHEIRBEARINGCAPACITY)NORDERTOOBTAIN AN INTERSPERSED APPEARANCE THE SURFACE IS SCRAPED IN FOUR DIRECTIONS EACH DISPLACEDBYªANDTHUSPATTERNSCRAPINGISUNNECESSARY3URFACESSCRAPEDTHIS WAYLOOKLIKEARBITRARILYCOMPOSEDCHESSBOARDS)NANYCASETHESAMEAMOUNT OF BEARING POINTS WILL BE OBTAINED AS IF THE SURFACE WERE HANDSCRAPED 4HE CORRECTSTROKELENGTHREFERTOTHEDIAGRAMP ASWELLASTHEUSEOFASPRING

TEMPEREDSCRAPERBLADEAREPRECONDITIONSFORTHIS

6

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All about scraping

3CRAPEOVERALLVISIBLEMARKSRESULTINGFORMGRINDINGPLANINGMILLINGETCATANGLESOFª ,ARGESTROKEWITH")!8CLAMPHOLDER+,AND")!8SCRAPINGINSERTXMM #LEANLAPPEDBLADESINCREASETHESMOOTHNESSOFTHESCRAPEDSURFACESIMPLYSCRAPINGANDPREVENTMARKS 3CRAPEOVERTHESURFACEOVEROPERATIONALTERTHESCRAPINGDIRECTIONSOTHATTHESCRAPINGTOOLDOESNOTHOOKINTOTHERECESSES OFTHEPRECEDINGSCRAPINGOVEROPERATION 5NIFORMLIGHTATTHEWORKPLACEWITHOUTSHADOWSISIMPORTANT !FTERSCRAPINGANDBEFORESPOTTINGREMOVEALLSCHIPS )NCASEOFGRAYCASTIRONALLHARDPLASTICSANDNONFERROUSMATERIALSUSECARBIDETIPPEDSCRAPINGTOOLS /NLYSCRAPEOVERHARDSTEELWITHCARBIDETIPPEDSCRAPERBLADESORINSERTSWITHANEGATIVECUTTINGANGLE "ETTERREMOVALOFCHIPSISOBTAINEDBYMEANSOFALUBRICANT ,IGHTLYDYETHESPOTTINGTOOLSWITHTHESPOTTINGROLLER4HEBEARINGPOINTSCANNOTBESEENINTHEIRTRUESIZEIFTHEENGINEERS|BLUE ISTOOTHICKORUNEVEN 2EMOVESCRAPINGRESIDUESWITHAlNEGAINSHARPINGSTONE 7HENSPOTTINGMOVETHESPOTTINGINSERTWITHUNIFORMMOVEMENTANDWITHOUTPRESSUREOVERTHESURFACE4OOMUCHORUNEVENPRESSURE RESULTSININCORRECTSCRAPING $ONOTMOVETHESPOTTINGINSERTTOOFAROVERTHECORNERSEXCESSIVEWEIGHTANDPRESSURERUINTHESCRAPINGPATTERN 2EPEATTHESCRAPINGPROCEDUREUNTILAMAXIMUMOFBEARINGAREAISOBTAINEDINCASEOFSLIDINGSURFACESANDUPTOBEARINGAREA ISOBTAINEDINCASEOFmANGEDSURFACE 4HESCRAPINGDEPTHSCANBEDETERMINEDBYMEANSOFAPEAKTOVALLEYHEIGHTMEASURINGINSTRUMENT 3HARPENINGOODTIMETHEBLADEOFTHECARBIDETIPPEDSCRAPERTOOLWITHTHE")!8SCRAPERBLADEGRINDINGANDLAPPINGMACHINE /NLYSHARPSCRAPINGTOOLSREMOVESMALLPARTICLESANDLEADTOGOODRESULTSWITHLITTLEEFFORT &REQUENTLYCLEANTHESPOTTINGINSERTWITHCLEANINGmUID 4HESCRAPINGTIMECONSISTSNOTONLYOFSCRAPINGBUTALSOOF2OUGHINGANDSPOTTINGTHEWORKPIECE#HECKINGTHESCRAPEDSURFACEFORBEARINGPOINTS -EASURINGPARALLELISMANDACCURATEPOSITIONING3HARPINGTHESCRAPINGTOOLS ,ARGESURFACEAREEASIERTOSCRAPETHANSMALLINTERRUPTEDSURFACE$OVETAILSPRISMSGUIDESRECESSESANDVERTICALSURFACEAREDIFlCULTTOSCRAPE

Machine scraping or manual scraping?

4HEADVANTAGESOFMACHINESCRAPINGAREEVIDENTINPRACTICE4HETECHNICALDEVELOPMENTHASSURPASSEDTHEMETHODSOFTHEPASTANDCONTRIBUTEDTOWARDSTHE ELIMINATIONOFPREJUDICES#OMPANIESANDEMPLOYEESHAVEPROlTEDFROMTHIS 4HEHARDCOMPETITIONONTHEMARKEDFORCESCOMPANIESTORATIONALALIZEANDFORCESEMPLOYEESTODOTHEIRBEST4HISRESULTSINIMPROVEDPRODUCTSANDBETTER MARKETCHANCES -ODERNMACHINESCANSOLVEPRODUCTIONPROBLEMS"UTINTHISOWNWAYTHESKILLEDWORKERTHETRAINEDSCRAPERISAFFECTED4HEREFOREWAYSANDMEANSHAVE TOBEFOUNDTOELIMINATEDIFlCULTPHYSICALEXERTIONTOPROTECTWORKERS|HEALTHANDTOINCREASEEFlCIENCY 4HEWORKERCANNOWCONNECTHISOWNSCRAPINGRHYTHMWITHTHATOFTHE")!8SCRAPERANDCANSHAPEMAXIMUMSURFACEQUALITIESWITHOUTEFFORT 4HE")!8SCRAPERISTHETECHNICALLLYFULLYDEVELOPEDELECTRONICALLYVARIABLEMODERNHANDHELDTOOLFOREASIERQUICKERANDBETTERSCRAPING

Applications

Recommended value

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Recommended value for applications

3CRAPING INSERTS , X 7

3CRAPING BLADES 7

3PRING

GMOUNTED

P

SCRAPIING

P

G

BLADES 7

X ,

'REYY CAST

-ALLEABLE CAST IRON

#AST STEEL

(EAVYY METAL CASTING

G

3TEEL

"RASS

#OOPER

P

"RONZE

0%

0OLYAMIDE

Y

04&%

PVC

,AMINATED PLASTIC

P

(ARD MATERIALS

34

30 X

X

34

25 X

X

34

20 X

X

15 X

X

Plastics

Heavy metal

Cast ir

on

In special cases. We will advise on the selection of the correct scraper blade.

34 X

X

8

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Mounting machine tools

7HENREPAIRINGMACHINETOOLSITISNOLONGERNECESSARYTODISMANTLETHESEIN ORDER TO REPAIR CLOGGED UP SLIDING SURFACES ON A PLANING MACHINE !S A RULE COMPACTEDMATERIALDUETOCLOGGEDUPSLIDINGSURFACESISEXTREMELYHARD3UCH AREASARECLEAREDWITHTHE")!8ELECTRONICSCRAPER"3 &ORTHISPURPOSEACARBIDETIPPEDSCRAPERBLADEORCARBIDETIPPEDINSERTISUSED INCONJUNCTIONWITHTHECLAMPHOLDER+,THEBLADEWITHANDBLADERADIUS DEPENDONTHESIZEOFTHEWORKPIECE4HECUTTINGANGLEISANEGATIVEANGLEOF ªINORDERTOHANDLEALARGEAMOUNTOFMATERIAL4HECLOGGEDUPHARDSUR FACEISROUGHENEDWITHALARGESTROKE3UBSEQUENTLYTHESURFACEISSCRAPEDTO THEDESIREDDEGREEOFQUALITYWITHTHE")!8ELECTRONICSCRAPER",INCONJUNC TIONWITHASPRINGTEMPEREDSCRAPERBLADE

Scraping vertical surfaces

4HANKSTOITSUNLIMITEDMOBILITYTHENEW")!8PRECISIONSCRAPERISBESTSUITEDTO SCRAPINGVERTICALSURFACES!STHEMANUALSCRAPINGOFVERTICALSURFACESISLINKED WITHPHYSICALEFFORTTHEEFFORTSAVINGOPERATIONOFTHISDEVICEISDEMONSTRATED PARTICULARLY WELL IN THIS EXAMPLE )T IS OBVIOUS THAT TIME AND EXPENSE IS SAVED DUE TO LESSER PHYSICAL STRESSING OF THE WORKER &OR VERTICAL SCRAPING THE ")!8 SCRAPERISUSEDTOGETHERWITHAPULLEYWHICHTHANKSTOITSMETHODOFOPERA TIONMAKESTHESCRAPERALMOSTWEIGHTLESSATANYHEIGHTIFPROPERLYADJUSTED )T IS POSSIBLE TO PERFORM CROSSWISE SCRAPING IN BOTH UPWARDS AND DOWNWARDS DIRECTION 4HE PULLY IS SUSPENDED AT AN APPROPRIATE HEIGHT FROM AN AVAILABLE BEAMOFTHEHALLCONSTRUCTIONONADERRICKOREVENBETTERONACOLUMNWITHA SWIVELINGJIB4HISSHOULDBESUSPENDEDINSUCHAWAYTHATWHENHANGINGFREE LYTHEMACHINEJUSTCOMESINTOCONTACTWITHTHESURFACETOBESCRAPED4HANKS TOITSUNLIMITEDMOBILITYTHENEW")!8PRECISIONSCRAPERISBESTSUITEDTOSCRA PINGVERTICALSURFACES!STHEMANUALSCRAPINGOFVERTICALSURFACESISLINKEDWITH PHYSICALEFFORTTHEEFFORTSAVINGOPERATIONOFTHISDEVICEISDEMONSTRATEDPAR TICULARLYWELLINTHISEXAMPLE)TISOBVIOUSTHATTIMEANDEXPENSEISSAVEDDUE TOLESSERPHYSICALSTRESSINGOFTHEWORKER&ORVERTICALSCRAPINGTHE")!8SCRAPER ISUSEDTOGETHERWITHAPULLYWHICHTHANKSTOITSMETHODOFOPERATIONMAKES THESCRAPERALMOSTWEIGHTLESSATANYHEIGHTIFPROPERLYADJUSTED)TISPOSSIBLE TOPERFORMCROSSWISESCRAPINGINBOTHUPWARDSANDDOWNWARDSDIRECTION4HE PULLYISSUSPENDEDATANAPPROPRIATEHEIGHTFROMANAVAILABLEBEAMOFTHEHALL CONSTRUCTIONONADERRICKOREVENBETTERONACOLUMNWITHASWIVELLINGJIB4HIS SHOULDBESUSPENDEDINSUCHAWAYTHATWHENHANGINGFREELYTHEMACHINEJUST COMESINTOCONTACTWITHTHESURFACETOBESCRAPED

Influence of different blade radius and tilt angles on

the scrapping result

3CRAPPINGOFMACHINECASTINGGREYCASTINGBRASSBRONZEANDHARDMATERIAL WILLVARYASFOLLOWS !REYOULOOKINGFOR"IGCHIPREMOVALORSMALLCHIPREMOVAL,ASTCASECANBE DONEWITHANSTANDARD")!8BLADEWITHANNEGATIVECUTTINGANGLEOFª WHICHISSTANDARDDELIVERED!SNEGATIVETHECUTTINGANGLEONTHEBLADEISAS SMOOTHERANDASLESSGROOVESAREINTHESURFACES 4OPREPAREMACHINEBODIESGREYCASTIRON WHICHAREEXTREMELYCONTORTED THECUTTINGANGLESHOULDBEGRINDEDWITHANNEGATIVE#UTTINGANGLEOFnª 4HISOFFERSAHIGHERREMOVALOFMATERIALv

Scraping of Half moon patterns

'RINDEDSURFACESCANBEPREPAREDWITHHALFMOONPATTERNSWITHTHE")!8(ALF -OON SCRAPER (ALF MOON PATTERNS ARE CONVEX AREAS WHICH KEEP THE OIL AND DUETOTHISTHEYOFFERAPERMANENT,UBRICATIONOFTHESLIDINGSURFACE 4HE PERMANENT LUBRICATION OF THE SLIDING SURFACE WILL BE GUARANTEED DUE TO THEINANDOUTmOWOFTHELUBRICANT$UETOTHISCANTHE(ALFMOONPATTERNS BESPECIALLYRECOMMENDEDFORTHIS-ATTER!DDITIONALAREHALFMOONPATTERN PREPAREDSURFACESVERYIMPRESSIVE

5SE4HEHALFMOONSCRAPPERWILLBEMOVEDINALINEOVERWORKPIECESURFACE #ONSTANT PATTERNS ARE ! RESULT OF CONSTANT FEED $EPENDING ON THE WISHED DEPTHOFTHECONVEXAREASTHETILTANGLEHASTOVARY

s "IGTILTANGELCREATESDEEPERAREAS

Operation

scraping

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Applications

Scraping

How to scrap gray cast iron?

4HIS MATERIAL IS PREDOMINANTLY USED IN THE PRODUCTION OF MACHINE TOOLS )N THIS CASE ONLY CARBIDETIPPED SCRAPER BLADES AND CARBIDE INSERTS ARE SUITABLE)FALARGEAMOUNTOFMATERIALISTOBEREMOVEDTHENSCRAPEWITHALONGSTROKEANDAWIDEBLADEWITHANEGATIVECUTTINGANGLEOFnª !FTEROBTAININGTHEDESIREDBASEYOUCANBEGINWITHFINISHING

How to scrap wax castin?

)TISEASILYTOSCRAPETHISTYPEOFCAST)TMAYBENECESSARYTOALTERTHECUTTINGANGLEOFTHEINSERTINORDERTOOBTAINTHEDESIREDRESULTS

How to scrap steel with a high resistance of more than 700 N / mm ² ?

4HE")!8SCRAPERWITHASTEELSCRAPERBLADEORINSERTISPREDOMINANTLYUSEDFORSTEELSCRAPING4HESCRAPINGMETHODISTHESAMEASFORCASTSTEEL4HEUSEOF LUBRICANTSUCHASFOREXAMPLEEMULSIONORPETROLEUMAGENTSCONTAININGNOGREASE IMPROVESSURFACEQUALITY)NCASEOFTHESTEELSCRAPERINSERTTHECUTTING ANGLESHOULDGENERALLYBEªANDINCASEOFARESISTANCEOFMORETHANKPMM2_{THEINSERTRADIUSSHOULDBEMM3TEELWITHANEXTREMELYHIGHRESISTANCE} CANALSOBESCRAPEDWITHCARBIDETIPPEDBLADES

How to scrap cast steel?

)TISIMPOSSIBLETOSAYINADVANCEWHETHERANEGATIVEORPOSITIVEANGLESHOULDBEUSEDINTHISCASE!SOLUTIONTOTHISQUESTIONCANONLYBEFOUNDBYTRYINGOUT VARIOUSCUTTINGANGLES

How to scrap non-ferrous metals?

4HESEMATERIALSAREMAINLYUSEDBETWEENSLIDINGSURFACESWHICHOPERATEUNDERENORMOUSPRESSURES4HEYARESIMPLYSCRAPEDWITHANEGATIVEGROUNDCARBIDE TIPPEDSCRAPERBLADEORINSERT"ESTSUITEDISTHE")!8PRECISIONELECTRONICSCRAPER",ORTHE")!8COMPRESSEDAIRSCRAPER$,

How to scrap brass and red bronze?

"RASSANDREDBRONZECANBESCRAPEDLIGHTLY.EGATIVELYGROUNDCARBIDETIPPEDSCRAPERBLADESORINSERTSAREUSED

How to scrap aluminium?

7E RECOMMEND CARBIDETIPPED SCRAPER BLADES AND INSERTS TO SCRAPE ALUMINIUM 7HETHER A POSITIVE OR NEGATIVE CUTTING ANGLE SHOULD BE USED DEPENDS ON THEMATERIALSTRENGTH4HEALLOYDETERMINESTHECORRECTCUTTINGANGLE!WATERSOLUBLECUTTINGEMULSIONCONTAININGNOGREASE ENSURESACLEANANDSMOOTH SURFACE

How to scrap bronze?

"RONZEISEASYTOSCRAPE,IKEINCASEOFBRASSNEGATIVELYGROUNDCUTTERSSHOULDBEUSED

How to scrap white metal?

4HISMATERIALISEASYTOSCRAPEWITHTHE")!8PRECISIONELECTRONICSCRAPER",ORTHE")!8COMPRESSEDAIRSCRAPER$,4HESTROKERATEMUSTBEADJUSTEDTO STROKESMIN4HECUTTINGANGLESHOULDBEANEGATIVEANGLEOFªWITHALARGEBLADEORINSERTRADIUS4HISWAYLARGEBEARINGPOINTSAREOBTAINED ANDALARGEBEARINGAREA!LCOHOLISWELLSUITEDASLUBRICANT

(12)

Assortment No. 10

Order number:

210 099 710

Assortment No. 20

Order number:

10 098 910

Assortment No. 30

Order number:

210 099 510

Assortment No. 31

Order number:

210 099 500

Assortment No. 40

Order number:

210 098 500

(13)

Scraper blades

BIAX-Clamp holder for scraper inserts

p

r

p

ss

Funktion Type Order number: Dimensions (L xW): mm 3TANDARD SHORT TYPE KL 170 008 002 791 170 x 24 %XTENDED FLEXIBLE

&OR SCRAPING AT POINTS WITH DIFFICULT ACCESS IN CONJUNCTION WITH SCRAPING BLADES 4URNED

FOR PLACES OF DIFlCULT ACCESS

KL 130 V 007 004 679 134 x 23 KL 130 007 004 695 135 x 23 KL 80 007 004 696 85 x 23 25 / 30 001 400 207 25 x 30 140 - 3,5 ˚ 25 / 25 001 400 205 25 x 25 90 - 3,5 ˚ 20 / 25 001 400 203 25 x 20 60 - 3,5 ˚ 003 001 639 60 x 50 -25 / 20 001 400 219 25 x 20 300 - 3,5 ˚ 25 / 20 001 400 220 25 x 20 300 - 3,5 ˚ 25 / 30 ST 001 400 209 25 x 30 60 + 32 ˚ 25 / 30 001 400 221 25 x 30 300 - 3,5 ˚ 30 / 40 ST 001 400 210 30 x 40 60 + 32 ˚

BIAX-Scraper inserts

Function Type Order number: Dimensions (L xW): mm Cutter radius: mm Cutting angle: Funktion Type Order number: Dimensions (L xW): mm Cutter radius: mm Cutting angle: #ARBIDE

FOR PRESCRAPING AND FINISHED SCRAPING

#AN BE USED AS GRINDING GAUGE FOR CONTROL SCRAPING BLADE RADIUS FOR CONTROLLING BEARING POINTS FOR CLEANING PARTICLES FROM THE WORKPIECE

(33

SPECIALLY FOR SCRAPING STEEL

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Scraper blades

Standard blades prescraping 20 / 90 60 001 400 405 40 001 400 414 90 x 20 - 3,5 ˚ Prescraping 25 / 90 90 001 400 407 -90 x 25 - 3,5 ˚ Prescraping 30 / 90 140 001 400 409 -90 x 30 - 3,5 ˚ Standard blades for narrow guides

15 / 90 60 001 400 403 20 001 400 413 90 x15 - 3,5 ˚ dovetail guides for narrow guides

10 / 90 60 001 400 401 -90 x10 -3,5°

BIAX-Carbide-tipped blades 90 mm

Function Type Cutter radius: mm Order number: Cutter radius: mm Order number: Dimensions (W x B) mm Cutting angle:

BIAX-Carbide-tipped blades 150

e

mm

Function 90° turned blades on enquiry Type

3PECIAL BLADES FOR FINISHING SCRAPING SPRINGMOUNTED TYPE

20 / 150 25 / 150 30 / 150 15 / 150

10 / 150 20 / 150 ST

(33 BLADE FOR SCRAPING STEEL

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Clamp holder and scraper inserts for pattern scraping

Type Order number: Dimensions (L xW): mm Cutter radius: mm Cutter angle: Pattern size: Type Order number: Dimensions (L xW): mm R 150 001 400 908 34 x 23 150 - 3,5 ˚ extra largeg R 120 001 400 907 34 x 23 120 - 3,5 ˚ large R 90 001 400 905 34 x 23 90 - 3,5 ˚ standard R 60 001 400 902 34 x 23 60 - 3,5 ˚ small KL 70 007 004 699 75 x 20 Carbide-tipped

Standard type - robust design, for pattern scraping

for scraping blade inserts

BIAX-Clamp holder

Funktion

BIAX-Half-moon pattern scraper blades HM10

p

a

p

Function Type Order number: Dimensions (L xW) : mm Cutter radius: mm Pattern size: Carbide-tipped

Deep oil pockets guarantee the continuous flow of oil without rupturing of the oil film

R 150/20 001 400 418 90 x 20 150 g extra large R 120/20 001 400 417 90 x 20 120 g large R 90/20 001 400 416 90 x 20 90 standard R 60/20 001 400 415 90 x 20 60 small

BIAX-Scraper inserts for scraper type HM 10

Function

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Technical Data

Order number: 210 098 700 Table swivelling by 200 x 110 mm swivelling by +/- 15°

Dimensions: 450 x 250 mm

Weight: 35 kg

Motor: 230/400 V - 50 Hz - 2700 min¯1

- 184 W BIAX-Scraper accessories

Hand scraper for the use of BIAX-Scraper blades

Order number: 200 004 201

Dimensions: Länge mm 400

BIAX-Scraper accessories

Hand scraper for the use of BIAX-Scraper blades

Order number: 200 004 401

Dimensions: Länge mm 445

Tuschierfarbe zum Einfärben von Tuschierwerkzeugen Order number / blue 001 402 201 Order number / red 001 402 202

BIAX-Scraper blade grinding and lapping machine SKM

80

This machine is used to grind and lap carbide-tipped scraper blades, changing inserts, turning tools, reversible inserts, etc.

4HE GRINDING TABLE CAN BE SWIVELLED VERTICALLY FOR EACH POSITIVE AND NEGATIVE CUTTING ANGLE GRIND !N INTEGRATED COOLANT PUMP GUARANTEES WET GRINDING 4HANKS TO ITS COMPACT DESIGN AND LOW WEIGHT THE 3+- IS EASILY TRANSPORTABLE AND CAN BE CONNECTED EVERYWHERE BY MEANS OF THE 6 MOTOR

Roller for applying engineers´blue on master plates jigs

Order number 001 402 302 molton ø x width 35 x 120 mm Order number 001 402 303 rubber ø x width 50 x 150 mm