97073-5-202_08_e

(1)

TRUMPF

SCHEMATICS

IEC / English

Trumpf GmbH + Co. KG

Johann Maus Strafle 2

D-71254 Ditzingen

Tel.: 07156/303-0

www.TRUMPF.com

TLF 1500 .. 3800 standard

Overview

* Wiring diagram

- Page list

- System components

- PLC reference list

- Terminal list

* Equipment parts list

- Maximum parts list (all alternatives / all options)

* Installation

- Installation plans, if req.

- Pictures, if required

- Assembly instructions, if req.

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

L

TLF 1500..3800 turbo

Revision Index Revision-Number

Promis: 97073-5-202.8 Print date:

drawn by date Project Title: Page Title:

cover sheet

= system + site Drawing Number:

97073-5-202

page from95

1

page Id.-Nr.:

922074

29.03.00

(2)

---| P A G E L I S T ---|

---| Page ---| Page Description ---| Location ---|

| | Page Description | |

---| Installation: L ---|

---| 1 ---| cover sheet ---| ---|

---| 2 ---| general section ---| ---|

| | el.operating conditions | |

---| 3 ---| general section ---| ---|

| | device identification | |

---| 4 ---| general section ---| ---|

| | group overview | |

---| 5 ---| options ---| ---|

---| 6 ---| options ---| ---|

---| 7 ---| options ---| ---|

---| 8 ---| incoming supply ---| 1 ---|

---| 9 ---| incoming supply ---| 1b ---|

---| 10 ---| incoming supply ---| 1 ---|

---| 11 ---| door switch -monitoring ---| 1 ---|

---| 12 ---| door switch -monitoring ---| 1b ---|

---| 13 ---| 230V before main switch ---| 2 ---|

| | cabinet lighting | |

---| 14 ---| 230V before main switch ---| 2b ---|

| | cabinet lighting | |

---| 15 ---| power supply ---| 4 ---|

| | unit I 24V DC | |

---| 16 ---| power supply ---| 4 ---|

| | unit II 24V DC | |

---| 17 ---| potential distribution ---| 4 ---|

| | 24V DC | |

---| 18 ---| potential distribution 24V DC ---| 4 ---|

| | =L+59-X6 ( resonator ) | |

---| 19 ---| control voltage ---| 4 ---|

| | 110V/230V AC; FI | |

continued on page 2

TRUMPF

Name

533FEATH

Page List

000327-FEATH

08 BLATT

OHNE_ORT

Revision-Number Promis: APPR. Print date: drawn by date Project Title: Page Title:

TLF 1500..3800 turbo

97073-5-202

1 922074

= system + site

Drawing Number: Id.-Nr.:

page page 95 from 97073-5-202.8 29.03.00 Revision Index

(3)

| P A G E L I S T |

---| Page ---| Page Description ---| Location ---|

| | Page Description | |

---| 20 ---| service socket ---| 4 ---|

| | hour meter | |

---| 21 ---| turbine 1 ---| 5 ---|

---| 22 ---| switch cabinet ---| 9 ---|

| | cooling | |

---| 23 ---| power supply ---| 10 ---|

| | RF generator 1 | |

---| 24 ---| power supply ---| 10 ---|

| | RF generator 1 | |

---| 25 ---| high voltage on ---| 10 ---|

| | RF 1 | |

---| 26 ---| high voltage on ---| 10 ---|

| | RF 1 | |

---| 27 ---| RF generator control ---| 10 ---|

| | RF generator 1 | |

---| 28 ---| supply module ---| 17 ---|

| | ( vacuum pump ) | |

---| 29 ---| supply module ---| 17 ---|

---| 30 ---| supply module ---| 17 ---|

---| 31 ---| resonator ---| 19 ---|

---| 32 ---| resonator ---| 19 ---|

---| 33 ---| resonator ---| 19 ---|

---| 34 ---| safety circuit ---| 22 ---|

| | CPU-emergency stop | |

---| 35 ---| safety circuit ---| 22 ---|

---| 36 ---| safety circuit ---| 22 ---|

---| 37 ---| safety circuit ---| 22 ---|

---| 38 ---| safety circuit ---| 22 ---|

---| 39 ---| safety circuit ---| 22 ---|

| | | |

continued on page 3

TRUMPF

Name

533FEATH

Page List

000327-FEATH

08 BLATT

OHNE_ORT

TLF 1500..3800 turbo

97073-5-202

2 922074

(4)

---| P A G E L I S T ---|

---| Page ---| Page Description ---| Location ---|

| | Page Description | |

---| 40 ---| laser ---| 22 ---|

| | service mode | |

---| 41 ---| laser warning lamp ---| 23 ---|

---| 42 ---| connection TASC-Terminal ---| 29 ---|

---| 43 ---| connection TASC-200 ---| 30 ---|

| | connection bit-bus module | |

---| 44 ---| connection Prozess I/O ---| 30 ---|

| | connection I/O card | |

---| 45 ---| connection I/O card 1 ---| 30 ---|

---| 46 ---| connection I/O card 2 ---| 30 ---|

| | Interface DIGITAL | |

---| 47 ---| LASER cooling ---| 47 ---|

| | power connection | |

---| 48 ---| LASER cooling ---| 47 ---|

| | control | |

---| 49 ---| power supply machine ---| 60 ---|

| | 400V / 460V | |

---| 50 ---| Interface ---| 60 ---|

| | machine | |

---| 51 ---| Interface ---| 60 ---|

| | machine | |

---| 52 ---| Interface ---| 60 ---|

| | machine | |

---| 53 ---| Interface DIGITAL ---| 60 ---|

| | machine | |

---| 54 ---| Interface DIGITAL ---| 60 ---|

| | machine | |

---| 55 ---| Interface DIGITAL ---| 60 ---|

| | machine | |

---| 56 ---| actuator sensor interface ---| 999 ---|

| | gas supply | |

---| 57 ---| overview of connectors ---| 999 ---|

continued on page 4

TRUMPF

Name

533FEATH

Page List

000327-FEATH

08 BLATT

OHNE_ORT

TLF 1500..3800 turbo

97073-5-202

3 922074

(5)

| P A G E L I S T |

---| Page ---| Page Description ---| Location ---|

| | Page Description | |

---| 58 ---| overview of connectors ---| 999 ---|

---| 59 ---| overview of connectors ---| 999 ---|

---| 60 ---| layout diagram TCO-HF1 ---| INFO_10 ---|

| | card in RF generator | |

---| 61 ---| safety circuit ---| INFO_22 ---|

| | ( schematic diagram ) | |

---| 62 ---| safety circuit ---| INFO_22 ---|

| | ( explanation ) | |

---| 63 ---| layout diagram ---| INFO_30/10 ---|

| | bit-bus module | |

---| 64 ---| bit-bus module ---| INFO_30/10 ---|

| | Typ 2 (Siemens) | |

---| 65 ---| control layout ---| INFO_30 ---|

| | TASC 200 | |

---| 66 ---| control layout ---| INFO_30 ---|

| | TASC 200 | |

---| 67 ---| layout diagram ---| INFO_30 ---|

| | I/O card 1 | |

---| 68 ---| layout diagram ---| INFO_30 ---|

| | I/O card 2 | |

---| 69 ---| layout diagram ---| INFO_30 ---|

| | Prozess I/O | |

---| 70 ---| layout diagram CPU M17 ---| INFO_30 ---|

---| 71 ---| layout diagram ---| INFO_30 ---|

| | basisboard | |

---| 72 ---| layout diagram Back-Plane ---| INFO_30 ---|

---| 73 ---| cable survey diagram ---| INFO_59 ---|

| | control cables | |

---| 74 ---| cable survey diagram ---| INFO_59 ---|

| | supply leads | |

---| 75 ---| cable survey diagram ---| INFO_59 ---|

| | supply leads | |

continued on page 5

TRUMPF

Name

533FEATH

Page List

000327-FEATH

08 BLATT

OHNE_ORT

TLF 1500..3800 turbo

97073-5-202

4 922074

(6)

---| P A G E L I S T ---|

---| Page ---| Page Description ---| Location ---|

| | Page Description | |

---| 76 ---| ground ---| INFO_59 ---|

---| 77 ---| ground ---| INFO_59 ---|

---| 78 ---| switch cabinet layout ---| INFO_59 ---|

| | ( maximum extension TLF3800) | |

---| Installation: IO ---|

---| 1 ---| PLC List ---| OHNE_ORT ---|

---| 2 ---| PLC List ---| OHNE_ORT ---|

---| 3 ---| PLC List ---| OHNE_ORT ---|

---| 4 ---| PLC List ---| OHNE_ORT ---|

---| 5 ---| PLC List ---| OHNE_ORT ---|

---| Installation: KLEMPLAN ---|

---| 1 ---| =L+59-X1 ---| 59 ---|

| | KLEMMENPLAN | |

---| 2 ---| =L+59-X2 ---| 59 ---|

| | KLEMMENPLAN | |

---| 3 ---| =L+59-X3 ---| 59 ---|

| | KLEMMENPLAN | |

---| 3.1 ---| =L+59-X3 ---| 59 ---|

| | KLEMMENPLAN | |

---| 4 ---| =L+59-X6 ---| 59 ---|

| | KLEMMENPLAN | |

---| 4.1 ---| =L+59-X6 ---| 59 ---|

| | KLEMMENPLAN | |

---| 5 ---| =L+60-X41.2 ---| 60 ---|

| | KLEMMENPLAN | |

| | | |

end of list

TRUMPF

Name

533FEATH

Page List

000327-FEATH

08 BLATT

OHNE_ORT

TLF 1500..3800 turbo

97073-5-202

5 922074

(7)

Option47.1

/7.1

Option47.2

/7.2

laser model :

TLF 1500 .. 3800 OEM

el.operating conditions

- voltage : 400V +10% -10%

460V +10% - 5%

following deviations from nominal values are permitted

1.)

2.)

standard

- frequency : +/-2%

**max. power : *)**

**max. current : *)**

**max. back-up fuse : *)**

**min. feeder line : *)**

max. power laser

max. power chiller : 1.)

18 kVA

(L14/16TR)

26 kVA

(L16/29TR)

35 qmm

100 A

21 kVA

(L15/21TR)

TLF 2400

2200 2500

54 KVA

78 A

33,5 KVA

TLF 3000

2600, 2700

57 KVA

82 A

36 KVA

TLF 3800

4000

72 KVA

104 A

125 A

50 qmm

46 KVA

rated power

special chiller :

_25kVA

2.)

control voltage :

model RF generator :

model frequency converter :

system voltage / frequency

6 A

24 V DC

15 KW

12 A

11 KW

18 KW

22 KW

33 A

400V/50Hz or 460V/60Hz

max. power plate-type exchanger

max. power cooling tower

*) laser with chiller , without machine

complete as required

(for 400V/50Hz bzw. 460V/60Hz)

(acc. to VDE standard 0100; 430/09.92)

TLF 1500

700, 1200

44 KVA

64 A

80 A

25 qmm

25 KVA

TLF 1800

1700

46 KVA

66 A

80 A

25 qmm

26,5 KVA

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

L

TLF 1500..3800 turbo

el.operating conditions

general section

97073-5-202

page from95

2

page Id.-Nr.:

922074

29.03.00

(8)

Code letters for type of unit

(as per DIN 40 719, part 2)

conductor cables

A :

B :

C :

E :

F :

G :

H :

K :

L :

M :

N :

P :

Q :

R :

S :

T :

V :

W :

X :

Y :

Z :

red

blue

orange

light blue

green-yellow

white

= TC 500 + 1 - K1

system

site

DIN code

number

sub-assemblies

converters

capacitors

miscellaneous

fuses and automatic circuit breakers

generators and power supply units

signalling systems

relays, contactors

reactors

motors

amplifiers

measuring devices

circuit breakers and disconnect switches

resistors

switches and keys

transformers

semi-conductors

cables

plugs and sockets, terminals

brakes, clutches, valves

filters, suppressors

main circuits for D.C. and A.C. voltage

control circuits for A.C. voltage

control circuits for D.C. voltage

external cables, connected to circuit

neutral conductors of main circuits

safety earth conductor

analog ground

black

:

(group)

device identification

L2

24V DC

220V AC

L1

L3

wire cross-section

All unmarked wires for 24V DC are 0,5sq.mm blue.

All unmarked wires for 230V AC are 1,5sq.mm red.

for contactor coils

for motors

interference suppressors

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

L

TLF 1500..3800 turbo

device identification

general section

97073-5-202

page from95

3

page Id.-Nr.:

922074

29.03.00

(9)

group number

1

2

4

5

9

10 description

group number

description

incoming supply / door switch - monitoring

cabinet lighting

voltage supply

turbine

switch cabinet cooling

RF generator 1

22

23

30

29

47

17

19

59

60 safety circuit

laser warning lamp

control panel (TASC-Terminal)

LASER cooling

supply module ( vacuum pump )

resonator

general section

Interface machine

999 overview of connectors

control (TASC 200)

INFO_xy

schematic diagram / information

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

L

TLF 1500..3800 turbo

group overview

general section

97073-5-202

page from95

4

page Id.-Nr.:

922074

29.03.00

(10)

Option1.1

/22.3

/23.1

/24.5

Option1.3

/8.4

/11.7

/11.2

Option1.2

/10.4

/21.1

/22.3

/23.1

/24.5

Option1.4

/8.4

/10.7

/49.4

Option2.2

/8.5

/11.3

/13.6

/14.6

Option4.2

/19.5

Option4.1

/20.7

Option4.3

/19.7

/20.4

Option2.1

/8.5

/13.2

/14.2

Option1.5

/9.1

/12.2

/14.4

/49.3

options

system voltage 400V 50Hz

undervoltage tripping

system voltage 460V 60Hz

system voltage (400V 50Hz / 460V 60Hz) before main switch

cabinet lighting

fault-current

protective switch

hour meter 60Hz

service socket JIC

230V before main switch

incoming supply 400/460V without main switch above machine

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

L

TLF 1500..3800 turbo

options

97073-5-202

page from95

5

page Id.-Nr.:

922074

29.03.00

(11)

Option19.1

/31.2

/32.6

Option19.2

Option19.3

/37.5

/39.3

Option19.4

/31.5

Option23.2

/41.5

/41.2

Option23.1

/41.6

/41.2

Option22.1

/31.8

/34.3

Option19.5

/33.4

Option17.1

/29.2

/30.3

/30.2

Option9.2

/8.5

/11.4

/22.7

/22.5

Option9.1

/22.2

options

alignment laser diode

only for TLC1005

beam tube ventilation

beam tube check

laser warning lamp

machine

key switch JIC

laser warning lamp

resonator

DC- isolation amplifier

gas mixer

switch cabinet cooling

chiller

switch cabinet cooling

heat exchanger

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

L

TLF 1500..3800 turbo

options

97073-5-202

page from95

6

page Id.-Nr.:

922074

29.03.00

(12)

Option60.3

/43.7

/66.4

Option60.1

/49.2

Option60.2

/46.8

/52.8

/53.8

/54.8

/55.8

/58.6

/59.5

/66.5

Option47.2

/2.8

/47.4

/48.2

Option47.1

/2.8

/47.4

/48.2

Option47.3

/47.4

/48.6

/48.7

/48.5

options

connection machine

....

BCD-Interface

fibre-optic cable

BIT-BUS-Interface

connection chiller

connection special chiller

central

cooling system

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

L

TLF 1500..3800 turbo

options

97073-5-202

page from95

7

page Id.-Nr.:

922074

29.03.00

(13)

PE

/11.2

/12.2

/13.1

/13.2

/14.1

/14.2

/15.1

/16.3

/17.1

/19.1

/21.1

/23.1

/24.1

/44.1

/47.1

/49.1

1L2

/10.1

/21.1

/24.1

/47.1

/49.1

1L1

/10.1

/21.1

/24.1

/47.1

/49.1

1L3

/10.1

/21.1

/24.1

/47.1

/49.1

0L1

/10.6

/11.1

/13.1

0L2

/10.6

/11.1

/13.1

0L3

/10.6

Option1.3

/5.2

Option2.1

/5.4

Option1.4

/5.3

Option2.2

/5.5

Option9.2

/6.2

-S1

1 3 5 2 4 6

/11.6

Cu busbar 30x5 60mm-System see page 2

-DIN VDE 0113 T.1 section 4.3.2:

Neutral conductor (N) used only with consent of user

-DIN VDE 0113 T.1 section 5.2.1:

overcurrent prot.device required in supply line

-Instantaneous overcurrent trip :A

set of fuses :A

-observe safety measures

specified by local elec.company

incoming supply

system voltage

400V 50Hz / 460V 60Hz

see page 2

only for and / or

and / or

and / or and / or

2,5qmm short-circuit-proof orange IEC / gelb JIC

"Caution! Live part although main switch off."

All devices before the main switch

must be identified as follows :

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

1 L

TLF 1500..3800 turbo

incoming supply

97073-5-202

page from95

8

page Id.-Nr.:

922074

29.03.00

(14)

-X1

L1

L2

L3

PE

_-MASCHINE

+60

0.L2

/10.6

/12.1

/14.1

0.L1

/10.6

/12.1

/14.1

0.L3

/10.6

PE

/11.2

/12.2

/13.1

/13.2

/14.1

/14.2

/15.1

/16.3

/17.1

/19.1

/21.1

/23.1

/24.1

/44.1

/47.1

/49.1

1L2

/10.1

/21.1

/24.1

/47.1

/49.1

1L1

/10.1

/21.1

/24.1

/47.1

/49.1

1L3

/10.1

/21.1

/24.1

/47.1

/49.1

+60b

-X3

1 2 3

Option1.5

/5.4

/11.7

Cu busbar 30x5 60mm-System see page 2

incoming supply

without main switch

above machine

400V 50Hz / 460V 60Hz

see page 2

only for

-DIN VDE 0113 T.1 section 4.3.2:

Neutral conductor (N) used only with consent of user

-DIN VDE 0113 T.1 section 5.2.1:

overcurrent prot.device required in supply line

-Instantaneous overcurrent trip :A

set of fuses :A

-observe safety measures

specified by local elec.company

"Caution! Live part although main switch off."

All devices before the main switch

must be identified as follows :

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

1b

L

TLF 1500..3800 turbo

incoming supply

97073-5-202

page from95

9

page Id.-Nr.:

922074

29.03.00

(15)

1L1/9.8

1L2/9.8

1L3/9.8

0L1/8.6

0L2/8.7

0L3/8.7

0L12

/49.4

0L13

/49.4

0L11

/49.4

Option1.4

/5.3

-Q3

1 2 3 4 5 6

5A

2L3

/10.3

/15.1

/23.1

/24.5

/28.2

2L1

/10.3

/15.1

/19.1

/22.1

/23.1

/24.5

/28.2

2L2

/10.3

/15.1

/19.1

/22.1

/23.1

/24.5

/28.2

3L3

/23.1

/24.5

3L1

/23.1

/24.5

3L2

/23.1

/24.5

-T2

5KVA

Prim:460V

Sek:400V

Option1.2

/5.2

2L1/10.2

2L2/10.2

2L3/10.2

-Q1

1 2 3 4 5 6

40A

-Q2

1 2 3 4 5 6

10A

2,5qmm connection 400V 50Hz / 460V 60Hz

before main switch 2,5qmm short-circuit-proof

org IEC / yel JIC

connection 400V 50Hz / 460V 60Hz connection 400V 50Hz / 60Hz 2,5qmm 2,5qmm 10qmm

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

1 L

TLF 1500..3800 turbo

incoming supply

97073-5-202

page from95

10

page Id.-Nr.:

922074

29.03.00

(16)

0L2/8.7

0L1/8.6

-F1

1 2

2A

-T1

1 3 * 5 ** 4 2 6

100VA

*31 **36: Prim. 400V

*33 **37: Prim. 460V

Sek. 24V AC

-S2

13 14

+60

-X3

7

-K1

13 14

+60

-X3

6

+60

-MASCHINE

Option1.3

/5.2

+59

-X2

5 +59

-X2

6 -Q4

1 2 3 4 5 6

0.24A

+59

-X2

L14

-S12

13 14

-S11

13 14

-S10

13 14

-S9

13 14

+59

-X2

1 +59

-X2

2 +59

-X2

3 +59

-X2

4 -K1

A1 A2

-S1

+59

-X2

L014

+60

-X3

8 9

+60

-Maschine

PE/9.8

+59

-X2

PE

+59

-X2

05 Option2.2

/5.5

Option9.2

/6.2

U

Option1.3

/5.2

.4

1 2 3 4

/22.5

.7

5 6 13 14 21 22

/13.5

31 32 43 44

/9.6

/12.7

/8.1

/13.3

1,5qmm org IEC yel JIC

"Caution! Live part although main switch off."

All devices before the main switch

must be identified as follows :

1,5qmm org IEC yel JIC key switch in service mode switch cabinet

jumper, if

not present

door switch rear / control side

door switch

rear / RF generator

door switch

front / RF generator door switch

front / power side

switch cabinet doors closed 1,5qmm ge-gn

VDE 0113

Teil 9.4.3.1 und Teil 8.2

ground

and / or

only for

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

1 L

TLF 1500..3800 turbo

drawn by

date

Project Title:

Page Title:

door switch -monitoring

97073-5-202

page from95

11

page Id.-Nr.:

922074

29.03.00

(17)

+59

-X2.

L14

-S12

13 14

-S11

13 14

-S10

13 14

-S9

13 14

+59

-X2.

1 +59

-X2.

2 +59

-X2.

3 +59

-X2.

4 -K1

A1 A2

+59

-X2.

L014

PE/9.8

+59

-X2.

PE

+59

-X2.

05

U

+60

-MASCHINE

-K1

13 14

0.L2/9.6

0.L1/9.6

-Q4

1 2 3 4 5 6

0.24A

-T1

1 3 * 5 ** 4 2 6

100VA

*31 **36: Prim. 400V

*33 **37: Prim. 460V

Sek. 24V AC

-F1

1 2

2A

+60b

-X3

6 7

Option1.5

/5.4

1 2 3 4

/22.6

.7

5 6 13 14 21 22

/14.5

31 32 43 44

.4

/11.7

/31.4

"Caution! Live part although main switch off."

All devices before the main switch

must be identified as follows :

door switch rear / control side

door switch

rear / RF generator

door switch

front / RF generator door switch

front / power side

switch cabinet doors closed 1,5qmm ge-gn

VDE 0113

Teil 9.4.3.1 und Teil 8.2

ground

switch cabinet doors closed

only for

1,5qmm org IEC yel JIC 1,5qmm org IEC yel JIC

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

1b

L

TLF 1500..3800 turbo

drawn by

date

Project Title:

Page Title:

door switch -monitoring

97073-5-202

page from95

12

page Id.-Nr.:

922074

29.03.00

(18)

0L2/8.7

0L1/8.6

PE/9.8

Option2.2

/5.5

-Q1

1 2 3 4 5 6

2.5A

-T1

1 3 * 5 ** 4 2 6

800VA

*31 **36: Prim. 400V

*33 **37: Prim. 460V

Sek. 230V

PE/9.8

-F1

1 2

4A

+59

-X2

PE

+59

-X2

06 +59

-X2

L015

+60

-X3

4 5

+60

-Maschine

+59

-X2

L15

+59

-X2

PE

₊₅₉

-X2

PE

-E1

L1 PE N

-E2

L1 PE N

+59

-X2

7 Option2.1

/5.4

+1

-K1

21 22

/11.4

/11.3

1,5qmm ge-gn 1,5qmm org ground VDE 0113 Teil 9.4.3.1 ,Teil 8.2

All devices before the main switch

must be identified as follows

"Caution! Live part although main switch off."

230V before main switch max. 400 VA (cabinet lighting , CO2- fire extinguisher )

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

2 L

TLF 1500..3800 turbo

drawn by

date

Project Title:

Page Title:

230V before main switch

cabinet lighting

97073-5-202

page from95

13

page Id.-Nr.:

922074

29.03.00

(19)

0.L2/9.6

0.L1/9.6

PE/9.8

Option2.2

/5.5

-Q1

1 2 3 4 5 6

2.5A

-T1

1 3 * 5 ** 4 2 6

800VA

*31 **36: Prim. 400V

*33 **37: Prim. 460V

Sek. 230V

PE/9.8

-F1

1 2

4A

+59

-X2.

PE

+59

-X2.

06 +59

-X2.

L015

+1b

-K1

21 22

+59

-X2.

PE

₊₅₉

-X2.

PE

-E1

L1 PE N

-E2

L1 PE N

+59

-X2.

7 Option2.1

/5.4

Option1.5

/5.4

1,5qmm ge-gn 1,5qmm org ground VDE 0113 Teil 9.4.3.1 ,Teil 8.2

only for

All devices before the main switch

must be identified as follows

"Caution! Live part although main switch off."

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

2b

L

TLF 1500..3800 turbo

drawn by

date

Project Title:

Page Title:

230V before main switch

cabinet lighting

97073-5-202

page from95

14

page Id.-Nr.:

922074

29.03.00

(20)

1L-/17.1

PE/9.8

+59

-X3

1L-+59

-X3

01 +59

-X3

PE

-F1

1 2

6A

-F2

1 2

6A

-F4

1 2

6A

-F5

1 2

6A

2L1/10.2

2L2/10.2

2L3/10.2

PE/9.8

+22

-K1

1 2 3 4 5 6

1L+

/17.1

2L+

/17.1

5L+

/17.1

7L+

/42.1

4L+

/17.1

-Q1

1 2 3 4 5 6

1.2A

-G1

L1 L2 L3 PE M M L+ 3AC400V/500V 360V-550V 47Hz-63Hz

NETZTEIL

25,5V ±0,5V Ausgangsspannung

Ausgangsstrom max. 20A DC

/34.3

6qmm blu 1,5qmm sw 6qmm grn-yel ground VDE 0113 Teil 9.4.3.1 ,Teil 8.2

safety

monitoring

SPS-inputs

outputs 2. I/O card

supply

TASC-Terminal

HF-power

outputs

1. I/O card

1,5qmm blu

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

4 L

TLF 1500..3800 turbo

power supply

unit I 24V DC

97073-5-202

page from95

15

page Id.-Nr.:

922074

29.03.00

(21)

-G2

9 10 11 2 3 4 5 6 7 8 1

+59

-X3

6L+

/17.1

+59

-X3

6L-/17.1

+59

-X3

L0

₊₅₉

-X3

L10

+59-X3:L10/19.5

+59-X3:L0/19.4

+59

-X3

6L-+59

-X3

06 +59

-X3

PE

PE/9.8

+

-0

110

220

voltage supply +24V DC II 1,5qmm gn-ge

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

4 L

TLF 1500..3800 turbo

power supply

unit II 24V DC

97073-5-202

page from95

16

page Id.-Nr.:

922074

29.03.00

(22)

1L+/15.4

2L+/15.5

PE/9.8

1L-/15.2

4L+/15.5

5L+/15.6

+59-X3:1L+

/18.2

/29.1

/31.1

/45.1

/48.1

/49.6

/56.2

6L+/16.2

6L-/16.2

+59

-X3

1L+

+59-X3:2L+

/25.1

/26.1

/27.4

/40.1

+59

-X3

2L+

+59-X3:4L+

/35.1

/41.1

/48.1

+59

-X3

4L+

+59-X3:5L+

/21.5

/21.6

/22.7

/26.1

/34.2

/38.3

/40.6

/43.1

/44.1

/46.1

/49.6

+59

-X3

5L+

+59-X3:1L-/18.2

/21.7

/22.7

/25.1

/26.1

/27.4

/28.3

/31.1

/34.3

/35.2

/36.1

/37.1

/38.1

/40.1

/41.1

/41.5

/42.1

/43.1

/44.1

/45.1

/46.1

/48.1

/49.6

/50.1

/52.8

/56.2

+59

-X3

1L-+59-X3:PE

/18.2

/20.1

/20.4

/22.1

/28.2

/28.6

/42.1

/43.1

/44.1

/48.1

/49.6

/52.8

/56.2

+59

-X3

PE

₊₅₉

-X3

6L+

₊₅₉

-X3

6L-+59-X3:6L+

/28.5

/33.2

+59-X3:6L-/33.2

potential distribution terminal block +59-X3

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

4 L

TLF 1500..3800 turbo

24V DC

potential distribution

97073-5-202

page from95

17

page Id.-Nr.:

922074

29.03.00

(23)

+59-X3:1L+/17.1

+59-X3:1L-/17.5

+59-X3:PE/17.6

+59-X6:PE

/31.1

+59

-X6

PE

+59-X6:1L-/31.1

/32.2

/41.5

/48.6

+59

-X6

1L-B9 B10

+59-X6:1L+

/31.1

/32.2

/38.3

/39.1

+59

-X6

1L+

+59

-X5

A9 A10 potential distribution terminal block +59-X6 ( resonator )

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

4 L

TLF 1500..3800 turbo

=L+59-X6 ( resonator )

potential distribution 24V DC

97073-5-202

page from95

18

page Id.-Nr.:

922074

29.03.00

(24)

2L1/10.2

2L2/10.2

L40_110

/20.4

Option4.3

/5.7

+59

-X3

PE

PE/9.8

-T1

1 3 * 4 ** 5 2 6

800VA

*31 **36: Prim. 400V

*33 **37: Prim. 460V

Sek. 230V

-Q2

1 2 3 4 5 6

2.5A

+59-X3:L10

/16.1

/20.1

/20.7

/22.1

/23.8

/28.6

/33.4

/41.1

+59

-X3

L10

-F10

1 2

4A

+59

-X3

03 +59-X3:L0

/16.1

/20.1

/20.4

/20.7

/22.1

/23.8

/28.6

/33.4

/41.3

/43.1

+59

-X3

L0

L20

/43.1

-Q4

1 2 3 4 I>

30mA

Option4.2

/5.6

13 14 21 22

service socket JIC 110V AC ground VDE 0113 Teil 9.4.3.1 ,Teil 8.2 1,5qmm gn-ge 1,5qmm sw 1,5qmm rt supply 230V AC open jumper at

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

4 L

TLF 1500..3800 turbo

110V/230V AC; FI

control voltage

97073-5-202

page from95

19

page Id.-Nr.:

922074

29.03.00

(25)

+59-X3:L10/19.5

+59-X3:L0/19.4

+59-X3:PE/17.6

+59

-X3

L10

L40_110/19.7

+59-X3:L0/19.4

+59-X3:PE/17.6

-X2

Option4.3

/5.7

+59-X3:L0/19.4

+59-X3:L10/19.5

Option4.1

/5.6

L0

PE

-X1

-F11

1 2 4A

-P1

_h

+5

-K1

13 14

/21.7

service socket IEC 230V AC

service socket JIC 110V AC hour meter 50 Hz 60Hz

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

4 L

TLF 1500..3800 turbo

hour meter

service socket

97073-5-202

page from95

20

page Id.-Nr.:

922074

29.03.00

(26)

-K2

13 14

-X1

1 2 3 PE

-M1

U V W PE

M

3~

turbine

400V / 460V

***kW

44000U/min

-R1

-X1

5 6 4

+30

-BE2

31 E-Karte 1

E103.5

nominal frequency reached turbine 1

+30

-BE2

30 E-Karte 1

E103.3

no frequency converter fault turbine 1

-A1

L1 L2 L3 PE U V W PE +U -U PE G OH 20 11 19 26 14 3 1 2 23 21 22 13 18 5

-A2

1 2 3 gn-ge br bl U V W PE PE

+30

-XE2

31

+30

-XE2

30

+59-X3:5L+/17.4

1L1/9.8

1L2/9.8

1L3/9.8

PE/9.8

-Q1

1 2 3 4 5 6

*A

-A3

L1 L2 L3 L1' L2' L3' PE PE

-K1

1 2 3 4 5 6

-T1

5KVA

Prim:460V

Sek:400V

-K1

A1 A2

+30

-BA2

33 A-Karte 1

A102.0

system voltage turbine 1 on

+30

-XA2

33

+59-X3:1L-/17.5

-K2

A1 A2

+30

-BA2

11 A-Karte 1

A102.7

turbine 1 start

+30

-XA2

11 Option1.2

/5.2

.8

13 14 23 24

.4

/25.5

33 34 43 44

/45.2

13 14 21 22

/22.7

.7

1 2 3 4

.1

/20.7

5 6 13 14

/45.2

RESET START RFRG +24V +15V RLB RLC RLA FLC FLA FLB **qmm sw 0V COM IA

FU 6

FU 12

FU 33

TLF 1500 TLF 1800 TLF 2400 TLF 3800 Leistung Turbine +5-A3 present ? TLF 3000

11 kW

---3,6 kW

---Querschnitt

10 qmm

Einstellwert +5-Q1

*

**

*******

2,5 qmm

1,5 qmm

1 kW

40 A

20 A

10 A

(28..40A) (14..20A) (7..10A) **qmm sw **qmm sw +5-T1 present ?

---

---jumper from

Pin14 auf Pin5

---

---only for

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

5 L

TLF 1500..3800 turbo

turbine 1

97073-5-202

page from95

21

page Id.-Nr.:

922074

29.03.00

(27)

2L1/10.2

2L2/10.2

+59-X3:PE/17.6

+59-X3:L0/19.4

+59-X3:L10/19.5

-A1

L1 N PE

+59

-X3

L10

L0

PE

Option9.1

/6.1

-S1

2 5 3

+59-X3:5L+/17.4

+59-X3:1L-/17.5

+30

-BE2

27 E-Karte 1

E102.6

no excess current prot.circuit braker and no excess temp. in switch cabinet

+30

-XE2

27

-Q1

13 14

+5

-Q1

13 14

Option9.2

/6.2

+17

-Q1

13 14

-Q1

1 2 3 4 5 6

4A

Option9.2

/6.2

+1

-K1

1 2 3 4 5 6

-A2

400V 460V L2/N PE 1 2

Option1.1

/5.1

Option1.2

/5.2

400V

460V

L2

PE

/45.2

.4

13 14 21 22

.7

/21.1

/28.2

/11.4

M

1~

switch cabinet cooling heat exchanger 230V switch cabinet temperature -monitoring model SK3110 setting 50ΩC frequency converter turbine climate door 1700W vacuum pump

**)

M

1~

*)

5 x 1,5 qmm switch cabinet cooling

chiller ( climate door ) 1700W 400V / 460V 3

2 230V

N line voltage adaption

*)

**)

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

9 L

TLF 1500..3800 turbo

switch cabinet

cooling

97073-5-202

page from95

22

page Id.-Nr.:

922074

29.03.00

(28)

2L1/10.2

2L2/10.2

2L3/10.2

PE/9.8

3L2/10.4

3L3/10.4

3L1/10.4

Option1.2

/5.2

Option1.1

/5.1

+59-X3:L10/19.5

+59-X3:L0/19.4

13 14 6 7 11 12

-Q3

1 2 3 4 5 6

0,6A

PE 13 14 6 7 11 12 PE

-X2

1 2 3

-Q1

1 2 3 4 5 6

** A

4 5

-Q2

1 2 3 4 5 6

2,8A

-K7

1 2 3 4 5 6

-K7

43 44

-X21

1 2 3 4 5

-K7

13 14

-HF-1

X21_1 X21_2 X21_3 X21_4 X21_5 X21_6 X21_7 X21_11 X21_12 X21_13 X21_14 _{X21_PE} 13 14 21 22

/26.7

13 14 21 22

/26.7

13 14 21 22

/26.7

/26.3

/24.3

1,5qmm sw +10-W2 1,5qmm sw 18x1,5qmm 1,5qmm sw

HF-Generator

Typ

TLF

Typ

+10-Q1

IS 11

IS 15

IS 18

IS 22

700,1200 1700 2200 2600,2700 4000

1500

1800

2400

3000

3800

2500

1,0 A

0,32 A

power supply filament a.grid 400V power supply heating output stage

400V power supply electronics 400V power supply RF generator 230V AC

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

10 L

TLF 1500..3800 turbo

RF generator 1

power supply

97073-5-202

page from95

23

page Id.-Nr.:

922074

29.03.00

(29)

-K8

1 2 3 4 5 6

-X2

8 9 10

-K11

1 2 3 4 5 6

-R4

-R5

-R6

-X21

8 9 10

2L1/10.2

2L2/10.2

2L3/10.2

3L2/10.4

3L3/10.4

3L1/10.4

Option1.2

/5.2

Option1.1

/5.1

-K4

1 2 3 4 5 6

-K3

1 2 3 4 5 6

-X4

1 2 3 PE

-HF-1

X20_7 X20_8 X20_9 X20_PE X21_8 X21_9 X21_10

-K5

1 2 3 4 5 6

-R1

-R2

-R3

1L1/9.8

1L2/9.8

1L3/9.8

PE/9.8

-Q5

1 2 3 4 5 6

**A

-Q4

1 2 3 4 5 6

**A

-K13

L1 L2 L3 X1 X2 Spannungsasymmetrie 20 %

Option1.2

/5.2

/26.3

/26.5

/25.5

/26.2

13 14 21 22

/26.7

13 14 21 22

/26.7

11 12 14

/26.7

/23.3

/27.2

1,5qmm sw power supply transistor driver stage

400V +10-W2 10qmm sw power supply high voltage 400V / 460V +10-W3

HF-Generator

Typ

TLF

Typ

IS 11

IS 15

IS 18

IS 22

700,1200 1700 2200 2600,2700 4000

1500

1800

2400

3000

3800

2500

33 A

55 A

50 A

45 A

8,5 A

3,5 A

+10

-Q5

+10

-Q4

2,5qmm short-circuit-proof open jumper at

only for

RF generator

model IS22

TRUMPF

gepr. Name

533FEATH

08

000327-FEATH

10 L

TLF 1500..3800 turbo

RF generator 1

power supply

97073-5-202

page from95

24

page Id.-Nr.:

922074

29.03.00