DEPARTMENT
DEPARTMENT / / AREA AREA Date Date of of AuditAudit DDOOC C NNOO. . :: IIQQAA//CCSS//1111 A
Auuddiittoorr((ss)): : AAuuddiitteeee:: REV NOREV NO./DAT./DATE :E : 00 / DE00 / DEC'06C'06 Description of Process Audited:
Description of Process Audited: AAPPPP. . BBY Y :: UUnniit t HHeeaadd S
S..NNoo.. CCHHEECCK K PPOOIINNTT SSCCOORREE AAUUDDIITTOOR R OOBBSSEERRVVAATTIIOONN RREEMMAARRKKSS Availability of Con
Availability of Control Plan & Work Instructiotrol Plan & Work Instruction / Workn / Work standard.
standard. Availability of
Availability of MonitorinMonitoring and Meg and Measureing asureing Devices.Devices.
Calibration status of monitoring and Measuring Devices. Calibration status of monitoring and Measuring Devices.
Doing monitoring and Measuring of product and process Doing monitoring and Measuring of product and process characteristics at defined frequency and their compliance. characteristics at defined frequency and their compliance. Preventive maintenance status of Machine
Preventive maintenance status of Machine
History of tooling (Jig, Fixture and gauges) History of tooling (Jig, Fixture and gauges)
Doing the Process by using specified process Equipment Doing the Process by using specified process Equipment Handling, Preservation and movement of product. Handling, Preservation and movement of product. Set up Approval (where needed).
Set up Approval (where needed). 9 9 10 10 6 6 7 7 8 8
MANUFACTURING PROCESS & PRODUCT AUDIT
MANUFACTURING PROCESS & PRODUCT AUDIT
House keeping & cleanliness. House keeping & cleanliness. 1 1 2 2 3 3 4 4 5 5
DEPARTMENT
DEPARTMENT / / AREA AREA Date Date of of AuditAudit DDOOC C NNOO. . :: IIQQAA//CCSS//1111 A
Auuddiittoorr((ss)): : AAuuddiitteeee:: REV NOREV NO./DATE :./DATE : 00 / DEC00 / DEC'06'06 Description of Process Audited:
Description of Process Audited: AAPPPP. . BBY Y :: UUnniit t HHeeaadd S
S..NNoo.. CCHHEECCK K PPOOIINNTT SSCCOORREE AAUUDDIITTOOR R OOBBSSEERRVVAATTIIOONN RREEMMAARRKKSS
MANUFA
MANUFACTURING PROCESS
CTURING PROCESS & PRODUCT
& PRODUCT AUDIT
AUDIT
Competence level of operator and Line Competence level of operator and Line Leader Leader
Identification of the product including Nonconforming Identification of the product including Nonconforming product
product
Validation / Revalidation of Processes. Validation / Revalidation of Processes.
Process capability analysis Process capability analysis
Use of personel protective equipment. Use of personel protective equipment.
Monitoring & Measuring of the Product. Monitoring & Measuring of the Product.
Availability of reworks instructio Availability of reworks instructions.ns.
Adherence to sampling Plan & methed Adherence to sampling Plan & methed
Knowledge of statistical techniques (optional). Knowledge of statistical techniques (optional).
20 20 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 Corrective Action. Corrective Action. 11 11
DEPARTMENT
DEPARTMENT / / AREA AREA Date Date of of AuditAudit DDOOC C NNOO. . :: IIQQAA//CCSS//1111 A
Auuddiittoorr((ss)): : AAuuddiitteeee:: REV NO.REV NO./DATE :/DATE : 00 / DEC00 / DEC'06'06 Description of Process Audited:
Description of Process Audited: AAPPPP. . BBY Y :: UUnniit t HHeeaadd S
S..NNoo.. CCHHEECCK K PPOOIINNTT SSCCOORREE AAUUDDIITTOOR R OOBBSSEERRVVAATTIIOONN RREEMMAARRKKSS
MANUFACTURING PROCESS & PRODUCT AUDIT
MANUFACTURING PROCESS & PRODUCT AUDIT
Continual Improvement. Continual Improvement.
Production Rate / Productivity Production Rate / Productivity
Awareness
Awareness to the Operators abto the Operators about their roles &out their roles & responsibility.
responsibility. 24
24 AwaAwarenreness ess aboabout ut the the QuaQualitlity y objobjectectiveives.s. 25
25 AwaAwarenreness ess aboabout ut the the defdefectects & s & thetheir ir effeeffect.ct. 26
26 OtOtheher plr pleaease sse spepecicififieses.. 27
27 ProduProduct Chct Characaracterstterstics & ics & specispecificatfication aion at mat manufacnufacturinturing prog processcess step step a) a) b) b) c) c) d) d) 21 21 22 22 23 23
DEPARTMENT
DEPARTMENT / / AREA AREA Date Date of of AuditAudit DDOOC C NNOO. . :: IIQQAA//CCSS//1111 A
Auuddiittoorr((ss)): : AAuuddiitteeee:: REV NOREV NO./DA./DATE :TE : 00 / DEC'000 / DEC'066 Description of Process
Description of Process Audited:Audited: AAPPPP. . BBY Y :: UUnniit t HHeeaadd S
S..NNoo.. CCHHEECCK K PPOOIINNTT SSCCOORREE AAUUDDIITTOOR R OOBBSSEERRVVAATTIIOONN RREEMMAARRKKSS
MANUFACTURING PROCESS & PRODUCT AUDIT
MANUFACTURING PROCESS & PRODUCT AUDIT
e) e) f) f) g) g) PAGE 4 OF 6 PAGE 4 OF 6 Maximum Attainable Scores
Maximum Attainable Scores
Scores Attained Scores Attained
% Score % Score
DEPARTMENT
DEPARTMENT / / AREA AREA Date Date of of AuditAudit DDOOC C NNOO.. IIQQAA//CCSS//1111
Auditor(s): Auditee:
Auditor(s): Auditee: RREEV NV NOO..//DDAATTE :E : 000 / 0 / DDEECC''0066 Description of Process
Description of Process Audited:Audited: APP. BY APP. BY Unit HeadUnit Head
The Line or its member is not familiar with requirements of the elements and has The Line or its member is not familiar with requirements of the elements and has nono relevant source or information for its plans, strategies etc to undertake its
relevant source or information for its plans, strategies etc to undertake its implementation.
implementation.
0
0
The Line and its member is aware with the requirements of the elements and The Line and its member is aware with the requirements of the elements and implementation for the requirements has progressed (0-50%)
implementation for the requirements has progressed (0-50%) and there is preliminaryand there is preliminary evidence of the relevant results.
evidence of the relevant results.
0.5
0.5
Full (100%) implementation of the requirements of the elements. The members are Full (100%) implementation of the requirements of the elements. The members are aware on the concept of the requirements
aware on the concept of the requirements
1
1
Overall Performance
Overall Performance
% Range% Range V VeerryyPPoooorr 00 -- 2255 P Poooorr 2266 -- 4400 Average Average 40 40 - - 5050 G Goooodd 5511 -- 6655 V VeerryyGGoooodd 6666 -- 8899 E Exxcceelllleenntt 9900 -- 110000Evaluation
Evaluation Procedure for
Procedure for Using variable
Using variable Score Method
Score Method
To Evaluate Overall Performance of the Line the score are added up and
To Evaluate Overall Performance of the Line the score are added up and percentage is calculated onpercentage is calculated on maximum attainable score
maximum attainable score
MANUFA
D
DEEPPAARRTTMMEENNT T / / AARREEA A DDaatte e oof f AAuuddiitt IQA/CS/11IQA/CS/11
A
Auuddiittoorr((ss)):: AAuuddiitteeee:: 00 / DEC'0600 / DEC'06
Description of Process Audited:
Description of Process Audited: APP. BY : APP. BY : Unit HeadUnit Head
S.No.
S.No. Trg. DateTrg. Date
Date Date DOC NO. : DOC NO. :
Action Plan
Action Plan
Auditee- Action Plan
Auditee- Action Plan Auditors- RemarkAuditors- Remark REV NO./DATE :
REV NO./DATE :
S I G N S I G N Auditee
Auditee Auditor Auditor
MANUFACTURING PROCESS & PRODUCT AUDIT MANUFACTURING PROCESS & PRODUCT AUDIT
