A
AWALL PANELWALL PANELis single piece of is single piece of material, usuamaterial, usually flat and cut into ally flat and cut into a rectangula
rectangular shape, that serves as r shape, that serves as the visible and exposed covering for a wall.the visible and exposed covering for a wall. Wall panels are functional as well as
Wall panels are functional as well as decoratidecorative, providing insulation andve, providing insulation and soundproofing, combin
soundproofing, combined with ed with uniformity of appearance, along with someuniformity of appearance, along with some measure of durability or ease
measure of durability or ease of replacement.of replacement.
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•Comprehensive panelized wall construction systemComprehensive panelized wall construction system •
•Factory material applicationFactory material application •
•Indoor wall panel manufacturingIndoor wall panel manufacturing •
•Pre-assembled panelized wallsPre-assembled panelized walls •
•Lightweight panelized wallsLightweight panelized walls •
•Air barrier and secondary water barrier standard in all wall panelAir barrier and secondary water barrier standard in all wall panel styles
styles
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•Continuous EIFS insulationContinuous EIFS insulation •
•Wide variety of panelized wall finishing optionsWide variety of panelized wall finishing options •
•Components work in flexible panelized wall combinationsComponents work in flexible panelized wall combinations •
•Wall panels are tested and code recognizedWall panels are tested and code recognized •
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•Increased speed, quality and valueIncreased speed, quality and value •
•Enhanced exterior wall finishing quality controlEnhanced exterior wall finishing quality control •
•Work schedules uninterrupted by weatherWork schedules uninterrupted by weather •
•Fast on-site installationFast on-site installation •
•reduced costreduced cost •
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•Energy efficient and highly durableEnergy efficient and highly durable •
•protects against water intrusionprotects against water intrusion •
•Enhances energy efficiency and minimizes thermal bridgingEnhances energy efficiency and minimizes thermal bridging •
•Virtually unlimited opportunities for unique building wall aestheticsVirtually unlimited opportunities for unique building wall aesthetics •
•Wall components customized to climate and design considerationsWall components customized to climate and design considerations •
•Trust and confidence in systems and materialsTrust and confidence in systems and materials •
•Two layers of weather protection provide security and confidenceTwo layers of weather protection provide security and confidence
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•Functional considerationFunctional consideration •
•Erection considerationsErection considerations •
•Aesthetic considerationsAesthetic considerations •
•WeightWeight
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•Wind loadingWind loading •
•Seismic design criteriaSeismic design criteria •
•Deflection criteriaDeflection criteria •
•Air infiltration criteriaAir infiltration criteria •
•Water test performance criteriaWater test performance criteria •
•Panel flatness criteriaPanel flatness criteria •
•Panel tolerance criteriaPanel tolerance criteria •
•Thermal movement criteriaThermal movement criteria •
•PerformancPerformance e testing criteriatesting criteria
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•Fire resistance ratings, if requiredFire resistance ratings, if required •
•Sound transmission criteriaSound transmission criteria •
•Insulation criteriaInsulation criteria •
•Performance criteria for air andPerformance criteria for air and
moisture barrier or rain screen moisture barrier or rain screen
FLAT TYPE WALL SYSTEM
FLAT TYPE WALL SYSTEMis a factory -is a factory - insulated wainsulated wall system withll system with concealed fasteners for a smooth monolithic appearance. concealed fasteners for a smooth monolithic appearance.
Foam Foam Skin Skin Framing support Framing support •
• Special interlocking joint design allows Special interlocking joint design allows panelspanels
to easily lock
to easily lock into for faster installation.into for faster installation.
•
• Can be combined with other Can be combined with other Butler wallButler wall
systems, or bricks, glass and other systems, or bricks, glass and other conventional materials. conventional materials.
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• 16’’ panel width, combined with the side16’’ panel width, combined with the side
“return leg”, enables application of almost any “return leg”, enables application of almost any convention
conventional finish on al finish on the interior of the the interior of the wallwall system.
system.
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• Factory-Factory- installed rigid insulation board forinstalled rigid insulation board for
enhanced energy enhanced energy efficiencyefficiency..
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• Available in several visually Available in several visually appealing colors.appealing colors.
ARCHITECTURAL ARCHITECTURAL
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•Low and Mid-Rid OfficesLow and Mid-Rid Offices •
•Convention CentersConvention Centers •
•Performing Arts CentersPerforming Arts Centers •
•ArenasArenas •
•Airport Terminal BuildingsAirport Terminal Buildings •
•Schools and UniversitiesSchools and Universities •
•HospitalsHospitals
Pacific Plaza Building Pacific Plaza Building
Tacoma,Washington Tacoma,Washington
ProCLAD, Inc.’s headquarter ProCLAD, Inc.’s headquarter
Indianapolis,Indiana Indianapolis,Indiana
COMMERCIAL & INDUSTRIAL COMMERCIAL & INDUSTRIAL
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•Retail buildingsRetail buildings •
•HangarsHangars •
•Prison FacilitiesPrison Facilities •
•Equipment Maintenance BuildingsEquipment Maintenance Buildings •
•Manufacturing FacilitiesManufacturing Facilities •
•WarehousesWarehouses •
•Distribution CentersDistribution Centers •
•Self storage complexesSelf storage complexes •
•Utility BuildingsUtility Buildings
Oakland Community Oakland Community College College
Swiss-Amer Swiss-American, ican, Inc.Inc.
Headquarters Headquarters
Panel Rib is the most economical wall system, durable and design for Panel Rib is the most economical wall system, durable and design for
easy installation. easy installation.
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• Available in 26,24 or 22 Available in 26,24 or 22 gaugegauge •
• 36” wide panel with 1 –36” wide panel with 1 – ¼” high¼” high
ribs 12” on center ribs 12” on center
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• Available up to 41’ in lengthAvailable up to 41’ in length •
• Variety of color options with KXLVariety of color options with KXL
finish and a 25 year paint finish and a 25 year paint warranty
warranty
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• Installed with self-drilling color-Installed with self-drilling
color-matched fasteners matched fasteners
•
•
•Variety of gauge thickness to meet most codes and specificationsVariety of gauge thickness to meet most codes and specifications •
•Engineered for durability and aesthetic pleasingEngineered for durability and aesthetic pleasing •
•Long panel lengths minimize end laps for optimum wall integrityLong panel lengths minimize end laps for optimum wall integrity •
•Superior paint finishes reduces maintenance costsSuperior paint finishes reduces maintenance costs •
•Eliminates the need for base trim and accelerates installationEliminates the need for base trim and accelerates installation •
•Economical panel for most building applicationsEconomical panel for most building applications
Building Types Building Types •
•Retail BuildingsRetail Buildings •
•HangarsHangars •
•Prison FacilitiesPrison Facilities •
•Equipment MaintenanceEquipment Maintenance
Buildings Buildings
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•Manufacturing FacilitiesManufacturing Facilities •
•WarehousesWarehouses •
•Distribution CentersDistribution Centers •
•Self-Storage ComplexesSelf-Storage Complexes •
•Utility BuildingsUtility Buildings •
•Low and Mid-Rise OfficesLow and Mid-Rise Offices •
•Mid-Rise Office SpandrelMid-Rise Office Spandrel
Panels Panels
•
•Convention CentersConvention Centers •
•Performing Arts CentersPerforming Arts Centers •
•ArenasArenas •
•Airport Terminal BuildingsAirport Terminal Buildings •
•School & UniversitiesSchool & Universities •
WALL TYPE
WALL TYPE
A
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BENEFITS
BENEFITS
•
• lliigghhttwweeiigghhtt •
• EEccoonnoommiiccaall •
• EEaassy y iinnssttaallllaattiioonn •
• FFaasstteerr •
• WiWide de rarangnge oe of f prprododucuct dt desesigignn •
KEY F
KEY FEA
EATURES
TURES
Factory assembledFactory assembled
Typical units are five to six feet wide.Typical units are five to six feet wide.
Fast and easy inFast and easy in stallation processstallation process
Comprehensive construction systemComprehensive construction system
Components work in flexible combinationComponents work in flexible combination
A –Steel Frame A –Steel Frame B –
B – Glass Mat Gypsum SheathGlass Mat Gypsum Sheathinging (compliance with ASTM C 1177) (compliance with ASTM C 1177) C –Waterproof Air Barrier Membrane C –Waterproof Air Barrier Membrane D –Continuous Insulation D –Continuous Insulation I –Adhesive I –Adhesive K –Joint Treatment K –Joint Treatment
L –Coat (wraps around to back of panel) L –Coat (wraps around to back of panel) O –Mesh
O –Mesh
Q –Base Coat (wrap base coat & mesh to Q –Base Coat (wrap base coat & mesh to
back of panel) back of panel) S –Primer S –Primer V –Textured Finish V –Textured Finish
W –Coat (on areas receiving sealant) W –Coat (on areas receiving sealant)
A –Steel Frame A –Steel Frame B –
B – Glass Mat Gypsum SheathGlass Mat Gypsum Sheathinging (compliance with ASTM C 1177) (compliance with ASTM C 1177) D –Continuous Insulation
D –Continuous Insulation E –XTM (type IV XPS insulation board) E –XTM (type IV XPS insulation board) H –Mat (embedded ) H –Mat (embedded ) I –Adhesive I –Adhesive K –Joint Treatment K –Joint Treatment O –Mesh O –Mesh
Q –Base Coat (wrap base coat & mesh to Q –Base Coat (wrap base coat & mesh to
back of panel) back of panel) S –Primer S –Primer V –Textured Finish V –Textured Finish
W –Coat (on areas receiving sealant) W –Coat (on areas receiving sealant)
A –Steel Frame A –Steel Frame B –
B – Glass Mat Gypsum SheathGlass Mat Gypsum Sheathinging (compliance with ASTM C 1177) (compliance with ASTM C 1177) C –Waterproof Air Barrier Membrane C –Waterproof Air Barrier Membrane F –
F – Z-Clip FurringZ-Clip Furring H –Mat (embedded ) H –Mat (embedded ) K –Joint Treatment K –Joint Treatment
L –Coat (wraps around to back of panel) L –Coat (wraps around to back of panel) N –
N – Semi-Rigid Mineral or StonSemi-Rigid Mineral or Stone Woole Wool P –
P – Metal Perimeter ChanMetal Perimeter Channelnel Q –Base Coat (wrap base coat & mesh to Q –Base Coat (wrap base coat & mesh to
back of panel) back of panel) W –Coat (on areas receiving sealant) W –Coat (on areas receiving sealant)
B –
B – Glass Mat Gypsum SheathGlass Mat Gypsum Sheathinging (compliance with ASTM C 1177) (compliance with ASTM C 1177) C –Waterproof Air Barrier Membrane C –Waterproof Air Barrier Membrane E –type IV XPS insulation board E –type IV XPS insulation board F –
F – Z-Clip FurringZ-Clip Furring G –S G –S lip Sheelip Sheett K –Joint Treatment K –Joint Treatment M –
M – MetaMetal Lathl Lath P –
P – Metal Perimeter ChanMetal Perimeter Channelnel R –Cast Bed Reinforced R –Cast Bed Reinforced S –Primer S –Primer V –Textured Finish V –Textured Finish
W –Gold Coat® (on areas receiving sealant) W –Gold Coat® (on areas receiving sealant)
A –Steel Frame A –Steel Frame B –
B – Glass Mat Gypsum SheathGlass Mat Gypsum Sheathinging (compliance with ASTM C 1177) (compliance with ASTM C 1177) C –Waterproof Air Barrier Membrane C –Waterproof Air Barrier Membrane G –
G – Slip SheetSlip Sheet K –Joint Treatment K –Joint Treatment
L –Coat (wraps around to back of panel) L –Coat (wraps around to back of panel) M –Metal Lath
M –Metal Lath R –Cast Bed Reinforced R –Cast Bed Reinforced T –Approved Thin Set Adhesive T –Approved Thin Set Adhesive X –
X – Thin Brick & GroutThin Brick & Grout
A –Steel Frame A –Steel Frame B –
B – Glass Mat Gypsum Sheathing (compliGlass Mat Gypsum Sheathing (complianceance with ASTM C 1177)
with ASTM C 1177) C –
C – Waterproof Air Barrier MembWaterproof Air Barrier Membranerane E –type IV XPS insulation board E –type IV XPS insulation board F –
F – Z-Clip FurringZ-Clip Furring G –S G –S lip Sheelip Sheett K –Joint Treatment K –Joint Treatment M –
M – MetaMetal Lathl Lath
L –Coat (wraps around to back of panel) L –Coat (wraps around to back of panel) M –
M – MetaMetal Lathl Lath P –
P – Metal Perimeter ChannMetal Perimeter Channelel R –Cast Bed Reinforced R –Cast Bed Reinforced T –Approved Thin Set Adhesive T –Approved Thin Set Adhesive W –Gold Coat® (on areas receiving sealant) W –Gold Coat® (on areas receiving sealant) X –
FIU Science FIU Science Classroom Classroom Complex Complex Miami, FL Miami, FL ARCHITECTURAL PANELS
ARCHITECTURAL PANELS WITH WINDOW OPENINGSWITH WINDOW OPENINGS
•
• provide the designer with provide the designer with an unlimitedan unlimited
architectu
architectural vocabulary of ral vocabulary of expressionexpression
•
• provide a significant design feature for anyprovide a significant design feature for any
building type building type
•
• offers quality and cost-effective constructionoffers quality and cost-effective construction
FIU Science Classroom Complex FIU Science Classroom Complex Miami, FL
Miami, FL
N
NAARRRROOWW SSIINNGGLLEE SSEERRIIEESS WWIIDDEE
SINGLE OR MULTIPLE USAGE SINGLE OR MULTIPLE USAGE
They may contain a single They may contain a single opening or a series of opening or a series of windows
windows
The are either one-storey
The are either one-storey in height and madein height and made as wide as possible, or cast narrower to span as wide as possible, or cast narrower to span vertically for two or three floors
Glass Glass Summer Summer Sun Sun Winter Winter Sun Sun Wall Wall Section Section Plan Plan Section Section Wall Wall Section Section A A Reveals Reveals Bullnose Bullnose Cornice Cornice WINDOW CONFIGURATIONS WINDOW CONFIGURATIONS Shade
Shade ShadeShade
Sun Sun Shade Shade SHADING SHADING S
Sttrraaiigghhtt RRoouunnddeedd AAnngglleedd
JAMBS OR SILL (ROTATE 90°) JAMBS OR SILL (ROTATE 90°)
Straight Straight
They can be recessed to They can be recessed to optimize seasonal solar optimize seasonal solar heat or to reduce glare heat or to reduce glare
They can be set in a deep They can be set in a deep recess with or without a recess with or without a projecting sill projecting sill They can be in the same They can be in the same planeplane (punched), without sills or (punched), without sills or projections
projections
They can be set in a deep They can be set in a deep coffer with margins coffer with margins projecting slightly projecting slightly
M
Maasstteerr LLeefftt Hand Hand
Half Half RightRight
Hand Hand
They can be boxed out They can be boxed out from the general wall face from the general wall face
SCULPTURE SCULPTURE PROFILES PROFILES CURVED CURVED CORNER CORNER •
• Promotes the use of a Promotes the use of a master moldmaster mold •
• Provides curved surfaces and works asProvides curved surfaces and works as
corner units corner units
•
• Offer flat or heavily sculptured profilesOffer flat or heavily sculptured profiles
DRAFT DRAFT Typical Flat Typical Flat Mold Mold Flat Window Flat Window Mold Mold Sculptured Sculptured Window Panel Window Panel Additional Additional Forming Forming Back Form Back Form Additional Additional Extension Extension Forming Forming MOLDS MOLDS Lincoln Towers Lincoln Towers Arlington, VA Arlington, VA
•
• Cost and time efficientCost and time efficient •
• Allows the fast fabrication ofAllows the fast fabrication of
window frames and glass window frames and glass
•
• Has flexible design optionsHas flexible design options •
• Addresses vulnerabilitiesAddresses vulnerabilities
•
• Heavy equipment for Heavy equipment for installainstallationtion •
• Changes are difficult becauseChanges are difficult because
panels are made beforehand panels are made beforehand
•
• HospitalsHospitals •
• High-rise housingHigh-rise housing •
• Office buildingsOffice buildings
•
IT IS A IT IS A TECHNIQUE OFTECHNIQUE OF SITE CASTING SITE CASTING CONCRETE WALLS CONCRETE WALLS OROR ELEMENTS, TYPICALLY ELEMENTS, TYPICALLY DONE ON A DONE ON A HORIZONTAL SURFACE HORIZONTAL SURFACE AND ONCE CURED, IT IS AND ONCE CURED, IT IS TILTED VERTICALLY INTO TILTED VERTICALLY INTO PLACE USING A MOBILE PLACE USING A MOBILE
CRANE. IT IS CRANE. IT IS TEMPORARILLY BRACED TEMPORARILLY BRACED
INTO ITS FINAL INTO ITS FINAL STANDING POSITION STANDING POSITION AND IS TIED INTO THE AND IS TIED INTO THE BUILDING’S ROOF AND BUILDING’S ROOF AND FLOORING SYSTEM. FLOORING SYSTEM.
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DESIGNINGNINGG ANDBUILDINANDBUILDINGG RETARETAININININGG WALLWALLSS ATAT THETHE CA
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UP CONSCONSTRUCTTRUCTIONION WASBORN.WASBORN. HOWEV
HOWEVER,DUEER,DUE TOTO THEEXPENSEOFTHEEXPENSEOF CONSTCONSTRUCTINRUCTINGG TILTI
TILTINGPLAFORMSNGPLAFORMS,, TILT-TILT-UPUP DIDNOTDIDNOT CATCHONCATCHON ASAASA P R
P RAAC TC TI CI CAALL T ET EC HC HN IN IQ UQ UEE U NU NT IT ILL 1 91 94 64 6 W HW HE NE N T HT HEE M O
M OD ED ER NR N M OM OB IB IL EL E C RC RAAN EN ESS W EW ER ER E D ED EV EV EL OL OP EP EDD DUR
DURINGWORLINGWORLDD WAR2.WAR2. AFTAFTERTHEERTHE WARWAR,, ITBECAMITBECAMEE A
A POPULAPOPULARR CONSCONSTRUCTRUCTIONTRECHNIQUTIONTRECHNIQUE.E.
AT THE CONSTRUCTION SITE, WORKERS BUILD A AT THE CONSTRUCTION SITE, WORKERS BUILD A FRAME FOR THE WALL. THIS IS USUALLY BUILT FRAME FOR THE WALL. THIS IS USUALLY BUILT ON THE FLOOR OF THE BUILDING BEING BUILT. ON THE FLOOR OF THE BUILDING BEING BUILT. DOORS, WINDOWS AND OTHER OPENINGS ARE DOORS, WINDOWS AND OTHER OPENINGS ARE FRAMED IN.
REINFORCING STEEL IS PLACED REINFORCING STEEL IS PLACED INSIDE FINISHED FRAME. INSIDE FINISHED FRAME. CONCRETE IS PUMPED INTO CONCRETE IS PUMPED INTO THE WALL FRAME. FINISHES THE WALL FRAME. FINISHES CAN BE APPLIED AT THIS STAGE CAN BE APPLIED AT THIS STAGE SUCH AS TEXTURE OR SUCH AS TEXTURE OR COLOR.COLOR.
WAITING PERIOD IS A WEEK TO 10 DAYS WHILE WAITING PERIOD IS A WEEK TO 10 DAYS WHILE THE CONCRETE ATTAINS SUFFICIENT STRENGTH THE CONCRETE ATTAINS SUFFICIENT STRENGTH FOR LIFTING. THE FRAME IS REMOVED. WORKERS FOR LIFTING. THE FRAME IS REMOVED. WORKERS READY THE W
READY THE WALL FOR LIFTING. ALL FOR LIFTING. THESE TYPES OFTHESE TYPES OF WALLS CAN WEIGH UP TO 100,000 POUNDS. WALLS CAN WEIGH UP TO 100,000 POUNDS.
RIGGING IS ATTACHED. A CRANE IS USED TO LIFT RIGGING IS ATTACHED. A CRANE IS USED TO LIFT THE WALL CAREFULLY. WORKERS USE LARGE THE WALL CAREFULLY. WORKERS USE LARGE BRACES TO STEADY THE WALL AS IT IS RAISED. BRACES TO STEADY THE WALL AS IT IS RAISED.
The panels are cast as close to The panels are cast as close to their final upright position as their final upright position as possible to make the actual possible to make the actual lifting operation as quick and lifting operation as quick and efficient as possible. efficient as possible.
After the panels are
After the panels are poured and lifted intopoured and lifted into place, each panel must be
place, each panel must be temporaritemporarilyly braced to safely hold it in a vertical braced to safely hold it in a vertical position.
position.
ONCE PLACED IN ITS ONCE PLACED IN ITS VERTICAL POSITION, VERTICAL POSITION, THE WALL SECTION IS THE WALL SECTION IS BRACED. WORKERS BRACED. WORKERS ATT
ATTACH THACH TH E WALL TOE WALL TO THE ROOF SUPPPORTS THE ROOF SUPPPORTS
AND TO THE AND TO THE FOUNDATION. FOUNDATION.
•
•Fast, simple, and economical technique of construction.Fast, simple, and economical technique of construction. •
•It eliminates the need for expensive transportation of materials.It eliminates the need for expensive transportation of materials. •
•No expensive vertical formwork is required to finish the job.No expensive vertical formwork is required to finish the job. •
•Low maintenance, it is not affected by moisture and weathering.Low maintenance, it is not affected by moisture and weathering. •
•Flexible, it can be easily removed and relocated if future expansionFlexible, it can be easily removed and relocated if future expansion became necessary.
became necessary. •
•The fire safety rating of a concrete building will provide a fireThe fire safety rating of a concrete building will provide a fire endurance of two hours or more.
•
•Panels are engineered before work begins making changes difficult.Panels are engineered before work begins making changes difficult. •
•Complicated reinforcing patterns and layout of openings.Complicated reinforcing patterns and layout of openings. •
•Lifting panels requires specialized equipment and third partyLifting panels requires specialized equipment and third party engineering to calculate the lifting loads.
engineering to calculate the lifting loads.
FOUNDATION FOUNDATION
Panels are typically Panels are typically connected to the building's connected to the building's footing and floor slab by footing and floor slab by welding preinstalled metal welding preinstalled metal inserts together, by using inserts together, by using grout and dowels to hold grout and dowels to hold the wall panels in place, or the wall panels in place, or by using a cast-in-place by using a cast-in-place concrete connection. concrete connection. PANEL TO PANEL PANEL TO PANEL
Tilt-up panels can be either welded or Tilt-up panels can be either welded or cast into the buildings footer, and both cast into the buildings footer, and both the type of connection and the timing the type of connection and the timing of connecting the panels to the footer of connecting the panels to the footer must be considered. must be considered. TILT-UP CONNECTIONS TILT-UP CONNECTIONS • • Cast-in-placeCast-in-place •
• Welded embedded metalWelded embedded metal •
• Embedded insertsEmbedded inserts •
• Drilled-in insertsDrilled-in inserts
•
•The designer must design the building with the intention of having itThe designer must design the building with the intention of having it constructed using tilt up method.
constructed using tilt up method. •
•Since tilt-up panels typically experience stresses from three Since tilt-up panels typically experience stresses from three to fourto four times higher during lifting than they do once they are placed into times higher during lifting than they do once they are placed into position, it is extremely important for the designer to consider the position, it is extremely important for the designer to consider the critical lifting loads during the
critical lifting loads during the design process.design process.
•
•Tilt up wall panel system can be used for any type of low-Tilt up wall panel system can be used for any type of low- to mid-riseto mid-rise building. It is most commonly used in warehouses, which has a building. It is most commonly used in warehouses, which has a rectangular shape and large floor area.
