Company
:
KATA GENERAL ENGINEERING
SDN. BHD.
Prepared
By
Review By
Approved By
Project
: SABAH AMMONIA UREA PROJECT
HSE SPV.
HSE MGR
CM/GSI
Owner Reps.
Person In Charge
Name
: MOHD ADZLEY ALAM
NAME
AZMI
FAUZI
AGUS. S
Position / Title of Job
: PROJECT ENGINEER
SIGNATU
RE
Job Activity
: LAND CLEARING, GRUBBING AND
STRIPING
Date
: 26 Feb 2012
DATE
26 Feb
2012
26 Feb
2012
26 Feb 2012
NO
Sequence of Basic
Job Steps
Hazard
Risk
Consequence
Risk
Assessment
Recommended Action
Result of Risk
PR
SV
RR
PR
SV
RR
1
Prepare PTW
1.1 Failure will cause
damage to
equipment and
personnel.
a)
Unauthorized
and
incompetent
personnel to do
work.
b)
Unorganized
and unplanned
work will
Fatality and lost of
property.
3
5
15
1.1.1
Applicant, authorizing,
approval signatories be
familiar with the job
1.1.2
Competent personnel
to perform the task
being identified
2
2
4
expose
personnel to
hazard
2
Mobilizing and
positioning of
machineries to work site.
2.1
Collision with other
vehicles/equipment
a)
Personnel
hit by
moving
traffic.
b)
Equipment
and
machineri
es hit
personnel
while
positionin
g.
Disrupted and ceased of
operation.
3
4
12
2.1.1 Provide signalman to
control the flow of
traffic
2.1.2
Temporary road
closing
for other vehicles to
allow smooth
movement of
machineries
2.1.3 Make sure only
Competent operator
operating the
machineries.
2
1
2
2.2 Road obstruction
a) Slow
movemen
t of
machineri
es.
b) Obstructio
Temporary disrupted of
operation flow
2
3
6
2.2.1
Ensure the access way
to clearing area is
accessible for the
machineries prior to
mobilization.
2.2.2
Remove any objects
obstructing the path (if
2
2
4
Probability / Likelihood (PR)
X
SEVERITY / CONSEQUENCE (SV)
=
Risk Ranking (RR) Recommended Action Probability Description Severity
Index Description Score Level
Controling Hierarchy of Control
5 Frequent The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location.
5 Catastrophic Loss of ability to sustain ongoing operations. A situation that
would cause the company to cease operations. 18-25 Extreme High E = 1 + 2 + 3 + 4 + 5 1 = Elimination 4 Likely The risk will probably occur in most circumstances.
Happens several times a year, generally 3 times or more in company.
4 Major Significant impact of the achievement of the company’s
strategic objectives and targets relating to its business plans 13-18 High H = 3 + 4 + 5 2 = Substitusion 3 Moderate This risk should occur at some time. Event has
occurred in our company. 3 Moderate Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the
company’s business plan 6-12 Medium M = 4 + 5 3 = Engineering 2 Unlikely This risk could occur at some time. Heard of the
event in the industry. 2 Minor No material impact on the achievement of the company’s business objectives or strategies 1-5 Low L = 5 4 = Admin Control 1
Remote/tempo rary
This risk may only occur in exceptional
n on
machineri
es path.
c) Crossing
in
between
high
tension
power
line.
applicable)
2.2.3
Put up signage to warn
other vehicles of
moving machinery
2.3 Collision with
personnel
a)
Personnel hit
by moving
machineries.
b) Operator has
no visual
contact due to
object
obstruction or
blind spot.
Fatality and disrupted of
daily operation
4
4
16
2.3.1
Put up signage to warn
nearby personnel of
moving machinery
2.3.2
Barricade along the
path of excavator to
avoid trespassing
2.3.3
Brief nearby personnel
not to enter the path of
moving excavator
1
3
3
2.4 Excavator toppled
a)
Excavator
moving
on
uneven
and lose
ground.
b) Excavator
fall in
unbarica
dde /
unmark
existing
open
trench.
Fatality and loss of
property.
4
4
16
2.4.1
Make sure the
excavator is positioned
on uneven ground
2.4.2
Make sure excavator
is operated by
competent operator
1
3
3
3
Induction to drivers at
entrance, operating the
machinery.
3.1 Drivers fail to
comply the PPE
requirement
a) Incompete
nt driver.
b) Exposing
other
personnel
in site to
danger.
c) Fail to
follow
Expose to injury
2
2
4
3.1.1
Safety induction to
lorry drivers prior to
start work.
3.1.2
Mandatory PPE
requirement to SAMUR
site
1
2
2
Probability / Likelihood (PR) X SEVERITY / CONSEQUENCE (SV) =Risk Ranking (RR) Recommended Action Probability Description Severity
Index Description Score Level
Controling Hierarchy of Control
5 Frequent The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location.
5 Catastrophic Loss of ability to sustain ongoing operations. A situation that
would cause the company to cease operations. 18-25 Extreme High E = 1 + 2 + 3 + 4 + 5 1 = Elimination 4 Likely The risk will probably occur in most circumstances.
Happens several times a year, generally 3 times or more in company.
4 Major Significant impact of the achievement of the company’s
strategic objectives and targets relating to its business plans 13-18 High H = 3 + 4 + 5 2 = Substitusion 3 Moderate This risk should occur at some time. Event has
occurred in our company. 3 Moderate Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the
company’s business plan 6-12 Medium M = 4 + 5 3 = Engineering 2 Unlikely This risk could occur at some time. Heard of the
event in the industry. 2 Minor No material impact on the achievement of the company’s business objectives or strategies 1-5 Low L = 5 4 = Admin Control 1
Remote/tempo rary
This risk may only occur in exceptional
safety
requirem
ent.
3.2 Road accident
a)
Fail to follow
speed limit
instruction.
b) Expose other
personnel and
property to
danger.
c)
Hit personnel
in site.
Fatality and loss of
property.
4
4
16
3.2.1
Follow speed limit
3.2.2
Follow instruction from
traffic controller /
signalman.
2
2
4
4
Commencing with tree,
shrub and bushes
clearing , grubbing and
earth striping
4.1 Machineries break
down / failure
a)
Harm other
personnel and
property.
b)
Machineries
expose to
accident due to
poor maintain.
Temporary disrupted of
operation flow
4
3
12
4.1.1 To do inspection of
machineries prior to
commencing of work
4.1.2
Make sure excavator is
operated by competent
operator.
4.1.3 Availability of on site
mechanic.
1
2
2
4.2 Tree falling on road,
machinery,
people etc.
a)
Struck other
personnel and
machineries.
b) Damage to
service line
(electricity,
water and
drainage)
Fatality and loss of
property.
4
4
16
4.2.1 Traffic control if working
adjacent to road or
access way
4.2.3 Adhere to Work Method
Statement.
4.2.3 High visibility Work
Vests, safety boots,
and hard hats.
4.2.4 Keep persons clear or
minimize personnel
access to clearing
area.
1
3
3
4.3 Collision with other
vehicles/equipment
a)
Fire and
explosion.
b) Machineries /
equipment
damage.
Fatality and loss of
property.
4
4
16
4.3.1
Machineries
movement from one
point to others should
be at slow pace
4.3.1
Temporary barricade to
work area if necessary
to prevent
unnecessary access
4.3.2
Establish good line of
communication
between operators.
1
3
3
4.4 Collision with
personnel
a)
Personnel hit
by
machineries.
Fatality and disrupted of
daily operation
4
4
16
4.4.1
Put up signage to warn
nearby personnel of
moving machinery
1
3
3
Probability / Likelihood (PR) X SEVERITY / CONSEQUENCE (SV) =Risk Ranking (RR) Recommended Action Probability Description Severity
Index Description Score Level
Controling Hierarchy of Control
5 Frequent The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location.
5 Catastrophic Loss of ability to sustain ongoing operations. A situation that
would cause the company to cease operations. 18-25 Extreme High E = 1 + 2 + 3 + 4 + 5 1 = Elimination 4 Likely The risk will probably occur in most circumstances.
Happens several times a year, generally 3 times or more in company.
4 Major Significant impact of the achievement of the company’s
strategic objectives and targets relating to its business plans 13-18 High H = 3 + 4 + 5 2 = Substitusion 3 Moderate This risk should occur at some time. Event has
occurred in our company. 3 Moderate Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the
company’s business plan 6-12 Medium M = 4 + 5 3 = Engineering 2 Unlikely This risk could occur at some time. Heard of the
event in the industry. 2 Minor No material impact on the achievement of the company’s business objectives or strategies 1-5 Low L = 5 4 = Admin Control 1
Remote/tempo rary
This risk may only occur in exceptional
b) Personnel in
the swing area
of excavator.
c)
Personnel
standing in
blind spot.
4.4.2
Barricade along the
path of excavator to
avoid trespassing
4.4.3
Brief nearby personnel
not to enter the path of
moving excavator
4.4.4
High visibility Work
Vests, safety boots,
and hard hats for
authorized personnel
to enter clearing site
4.5 Biological and dust
hazard
a) Expose to
cancer
risk for
long
hours of
exposure.
b) Expose to
poisonous
critter and
insect bite.
Temporary disrupted of
operation
2
3
6
4.5.1 Operator which
machinery equip with
air conditioning unit are
to keep windows
closed.
4.5.2 Operator which
machinery NOT equip
with air conditioning
unit are to wear
approved dust mask
4.5.3 Operators are to wear
appropriate protective
clothing such as long
sleeve shirt / jacket
and long pants or
coverall and safety
boots.
2
2
4
4.5.4 First aid kit to be made
available at all time in
work site.
5
Refueling Activity
5.1 Fire and explosion
a)
Static
discharge /
sparking from
metal surface.
Fatality and loss of
property.
4
4
16
5.1.1 No naked light or
flammable material
during refueling.
5.1.2 Fire extinguisher to be
standby during
refueling
2
2
4
5.2 Slip and trip
a) Personnel
knocked
on object.
b) Personnel
walking
on
slippery
surface
c) Sight is
blocked
by carried
materials.
Fatality and ceased of
Operation.
4
4
16
2.1.1 Personnel to be
vigilant and alert
during work.
2.1.2 Walk on even
ground or path.
2.1.3 Vision of sight must
not be blocked by
carried materials.
2.1.4 Do not walk on wet
And slippery surface
While carrying
materials
2.1.5 First aid kit to be
available at all time.
2
2
4
Probability / Likelihood (PR)
X
SEVERITY / CONSEQUENCE (SV)
=
Risk Ranking (RR) Recommended Action Probability Description Severity
Index Description Score Level
Controling Hierarchy of Control
5 Frequent The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location.
5 Catastrophic Loss of ability to sustain ongoing operations. A situation that
would cause the company to cease operations. 18-25 Extreme High E = 1 + 2 + 3 + 4 + 5 1 = Elimination 4 Likely The risk will probably occur in most circumstances.
Happens several times a year, generally 3 times or more in company.
4 Major Significant impact of the achievement of the company’s
strategic objectives and targets relating to its business plans 13-18 High H = 3 + 4 + 5 2 = Substitusion 3 Moderate This risk should occur at some time. Event has
occurred in our company. 3 Moderate Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the
company’s business plan 6-12 Medium M = 4 + 5 3 = Engineering 2 Unlikely This risk could occur at some time. Heard of the
event in the industry. 2 Minor No material impact on the achievement of the company’s business objectives or strategies 1-5 Low L = 5 4 = Admin Control 1
Remote/tempo rary
This risk may only occur in exceptional
