Computer Numeric Control

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CNC metal working machines

The OPTIMUM in quality, price-performance and service

CNC milling machines

CNC lathes

Automation

CNC software

Accessories

CNC main catalogue 2015/16

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Assembly F80

Assembly tool changer

Manufacturing on your own CNC machines

Headquarters in Hallstadt/Bamberg

Logistics centre in Pettstadt

Check

Quality at a cost-efficient price -

OPTIMUM metal working machines

Your requirements are our target

Since more than 25 years we are dealing with the development, design and production OPTIMUM machines. Any one of our products distinguishes itself by quality, accuracy, sustainability and consistent value. Beside our production plants we have our articles solely produced by manufacturers who are able to fulfil our high quality requirements. Our knowledge serves to constantly advance and improve our products.

The products

You are looking for a functional machine offering comprehensive features at an economical price? Then you make the right choice by purchasing an OPTIMUM metal working machine. Our machines are convincing by outstanding quality, accurate manufacturing and offer an “OPTIMUM” in price and performance.

Production

Since 2003 OPTIMUM produces a large part of it‘s metal working machines in it‘s own factory in Yangzhou in China. There, the quality is controlled by German quality management representatives and production manager on-site. Another large part of the OPTIMUM metal working machinery is manufactured exclusively or in accordance with specific requirements for OPTIMUM.

Quality

The OPTIMUM products are produced with high quality requirements. There are the same or similar products on the market which by far do not attain the quality standard of OPTIMUM.

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OPTIMUM factory, Yangzhou China

Distribution

OPTIMUM CNC machines can be purchased from your competent specialized dealers on site. An area-wide network of specialized dealers and sales partners - who are supported by the employees of OPTIMUM are at your disposal to help you with words and deeds.

Exhibition

At our site in Hallstadt/Bamberg you will find a largely dimensioned exhibition centre where we will be glad to present our products to you. Please contact us before via our switchboard or under info@optimum-maschinen.de

After-Sales-Service

If your machine requires an after-sales service, we as well as your locally specialized dealer will be at your disposal with an experienced service team. A comprehensive stock of spare parts is available at our head office in order to ensure the supply of spare parts at short notice, if necessary. Our service guarantees you the value of your machines for years.

Please call our switchboard under the phone number +49 - 951 - 96 555 74. It will connect you to an employ-ee who will answer your questions

Worldwide representations

As a German company, OPTIMUM is globally working together with specialist partners from its company's headquarters at Hallstadt/Bamberg.

The international distribution network of OPTIMUM extends worldwide over the most important countries.

Kilian Stürmer Manager

THE OPTIMUM GUARANTEE OF QUALITY

ALL OPTIMUM PRODUCTS ARE PRODUCED UNDER HIGH

QUALITY REQUIREMENTS

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Our technical department has a well-established team of technically highly qualified specialists.

Their well-founded expertise allows flexible and creative implementation of all requirements which

are demanded for our product and services.

Planning

Already during the planning phase our technical department intervenes in the development of new products which are manufactured at our facility as well as at the facilities of our partners. In this way, all marketing influences and customer requirements are immediately added where the future direction for a successful product design is set.

Technical documentation

and risk analysis

Our technical authors are able to achieve a high standard-ized level which complies with all legal requirements or even exceeds them. These enormous efforts only serve to easily introduce the machine to our customers as well as to guaran-tee the continuous and safe operation.

In order to compensate the identified safety gaps, measures are taken to minimize the risk in the frame of the analysis. Then an evaluation of the remaining residual risk is performed after having implemented these measures.

Development

The development work is performed by creating a virtual machine model using most modern 3D CAD software. In doing so, beside the optimum functionality of the machine we also pay attention to the re-usability of the data which are created during the development phase. Such data do not only serve to elaborate manufacturing documents and documentations, but also to establish calculations as well as for computer-aided manufacturing and to visualize and simulate the product.

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5 Testing in practice

Our engineers combine theory and practice. In order to leave noth-ing to chance with regard to the product satisfaction; application-specific tests are performed on all machines and selected customers are consequently involved in this testing. In this way, any new prod-uct first has to prove itself during everyday work before it is included as a inherent part in our range of products. The technical analysis helps us to recognize and resolve any remaining weak points.

Technical customer support

Our customers may rightly expect that our specialists are using their knowledge and experience to their utmost satisfaction. Our product consultants support the user with technical information. A phone hotline as well as an info mail account are available which our customers may use in order to receive qualified information or troubleshooting at short notice.

Service support

...then good service is indispensable!

Our OPTIMUM technicians are at your disposal at any time in case of service in order to support the shop in performing a rapid and targeted repair.

Weak points are analysed and customer wishes noted in close coop-eration with the service centre and its internal and external employ-ees. These points are evaluated under technical points of view and noted down in specific requirements or measure catalogues.

Production support

A team of employees directly influences the production process on site by regular training courses and tests. Only due to this inten-sive care at the production site we are able to achieve literally the OPTIMUM.

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Sales support

The requirements in OPTIMUM machines are also versatile than the workpieces and manufacturing requirements of our end customers. Our representatives and specialized dealers are at your disposal for any further questions with the whole application-specific knowledge of our techni-cians.

The customers are obtaining the support which is neces-sary to adapt the selected product to the corresponding requirements in a qualified and informative sales conversa-tion.

We see the basis for a constantly high customer satisfaction and our current and future

market success in the clear technical orientation of our employees.

Supplier support

Regular meetings with our engineers contributes to transfer our new developments and enhancements aimed to serial production. This direct care at our manufacturing facilities is indispensable in order to produce the quality prod-ucts in which our customers trust since more than 25 years.

Sales training and training of staff / customer

training

The success in handling our products is mainly determined by passing the technical knowledge on to the sales and service employees by consequent internal training meas-ures. This qualification forms the basis so that we are able to guarantee a skilled, qualified consultation and trouble-shooting at any time when a customer contacts us. This qualification also includes our customers; we are providing workshops at our facility or training courses at the cus-tomer's premises.

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7 Quality management incoming goods

inspec-tion

Our quality manager from Germany is the first contact for adhering to quality on site.

He is responsible for the dimensional accuracy of the components as well as their control and the quality of the manufacturing process. He is closely working together with our technical department in the headquarters in Germany and thus forming an optimum symbiosis.

Quality management production and

outgo-ing goods inspection

Beside delivery reliability and service the quality of our products is of highest importance for us. Our quality is ensured by continuous internal and external monitoring on site by our quality manager.

Our comprehensive outgoing goods inspection is per-formed according to the general technical guidelines.

Two-stage price-performance-ratio

We subdivide our metal working machines into two catego-ries with an "OPTIMUM" in quality and price-performance. Standard line

Metal processing machines for the professional craftsman. Premium line

Machines for medium-sized companies and for industrial facilities.

Supply of replacement parts

We know that the rapid availability of spare parts is one of the basic requirements for a satisfying, customer-focused service concept.

At OPTIMUM Maschinen Germany GmbH the planning, coordination and availability of replacement parts are harmonized in a way to ensure maximum benefit regard-ing economic efficiency and speed. to our customers

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A strong team

Since many years Siemens is the system supplier of the control and drive engineering for the CNC controlled lathes and milling machines of the OPTIMUM Maschinen Germany GmbH. Due to the long term and successful cooperation, a cooperation partnership for the CNC training was agreed in June 2012.

In target group specific courses the participants of the training program are made familiar with the functions of the different Sinumerik controls.

To do so, Optimum uses CNC machines with the Sinumerik controls 828D, 802S and 808D. Also the software "Sinumerik Operate" with the working step programming "ShopMill" and "ShopTurn" are part of the training courses. The machine opera-tors become familiar with the rapid NC programming, the work preparation and the intuitive use of the software. Trainers of OPTIMUM certified by Siemens train the skilled workers either directly at their working places or at the company headquarters of OPTIMUM at Hallstadt nearby Bamberg

At our headquarters we have a spacious projection room where we are happy to present our range of products. In our projection room we provide you the suitable environ-ment in order to speak about machine technique in detail. Competent technical consultants will be happy to accom-pany you through the world of OPTIMUM Maschinen and will find the ideal solution for your individual requirements in perfect CNC machines with you.

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9 TRAINING

AUTOMATION

TRAINING

AUTOMATION

Experience practice

We take you along to implement the theory from classroom in the practice, in this world. Learn more together with us and our

partners, how easy it can be to implement what you have learnt in the practice.

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F 150 with Special equipment

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11 Your way with us to your automated future

The OPTIMUM Premium CNC milling machine with SIEMENS

control SINUMERIK and the connected robot system KUKA

Kr6 provides you the ideal basis for an automatic loading and

unloading of the workpieces

KUKA control

CR 4

KR 6 R900 SIxx AGILUS

OMI-2T

RECEIvER

2-fINGER

PARALLEL

GRIPPER

GSP PLUS 160

SINUMERIK 828 D Panel-based compact CNC technologies:

· Drilling and milling · Up to 8 axes / spindles · 1 processing channel · 8.4“ / 10.4“ colour display · S7-200 PLC

Our SIEMENS 828 D options Already integrated for you:

• Safety Integrated

• Residual material detection and operation

• ShopMill working step programming

• Managing network drive • 3-D Simulation

• Drawing

KCR safety

cage

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KUKA eDUCAtIoN-bUNDLe

COMPONENTS Of THE

PACKAGE

Premium CNC milling machine OPTImill f 150

including Siemens control Sinumerik 828D

and 24 tool changers

Schunk clamping technique

4 pcs. ISOLOC NTS levelling disc

KCR safety cage

Training package

Other packages upon request

The extremely compact and robust KR 6 R900 sixx is one of the most recent, rapid and reliable robots of its class.

With six axes, a maximum load bearing capacity of 6 kg and a range of about 901 mm it is perfectly suitable for launching most modern robotics.

Upon request it is also possible to offer the KUKA-Education-Bundle in line with another KUKA robot.

Industrial robot

KR 6 R900 sixx AGILUS

Industrial robot

KR 6 R900 sixx AGILUS

KUKA adjustment kit

COMPONENTS Of THE

PACKAGE

Item No.: 35911010 (Training) Item No.: 35911011 (Craft/Industry)

including Schunk clamping technique, Mediabloc CFC and the stable KCR safety cage.

Item No.: 3519010 (Training) Item No.: 3519011

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13 HARDWARe PACKAGe

In order to ease the entrance into the metal-cutting manufacturing, we offer a hardware package, which allows you implementing the exercise part of Sinutrain also in reality. You will receive everything that is neces-sary in order to obtain a ready manufactured component in the end with the help of the Siemens training video and the instructions from OPTIMUM.

COMPONENTS OF THE PACKAGE

The Media package is perfectly suitable in order to visualize what happens in the working chamber for the persons outside. For training groups or for the employees. Using a splash-proof camera we record what happens in the working chamber and transfer it to a TV set (via WLAN or HDMI).

Using the corresponding PC you can connect to the machine via RJ45 and also display the screen of the control on the monitor in real time.

Multimedia table

LCD-TV 127 cm (50 inch) with HDMI connection

Splash-proof camera

Housing including fixture

Desktop PC

Installed Siemens Toolbox CD

Keyboard and mouse

COMPONENTS OF THE PACKAGE

meDIA PACKAGe

Drill chuck

fixture cutter head

Weldon fixture

Adapter, draw-in bolts

Collet fixtures, ledges

4 raw parts made of aluminium

EMUGE milling tool kit

(HM deburring tool, end wheel milling cutter,

different HM end mill cutters, ball cutters, HM torus cutters,

micro-HM milling cutters, milling cutter fixtures)

Item No.: 3519012

Item No.: 3519013

Other packages upon request

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tRAINING VIDeo PACKAGe

license you will also receive a pupil version with an adapted run time.

COMPONENTS OF THE PACKAGE

Exemplary illustration

This package eases your start into the world of automation. Step by step all important steps are shown in order that you may transfer them to your pupils/students.

COMPONENTS OF THE PACKAGE

Desktop PC

Monitor

Keyboard and mouse

Software installation depending on the order optionally with

1. Sinutrain milling + CNC software Siemens

+ machine integration in Sinutrain

or

2. Sinutrain milling Demo + CNC software Siemens

+ machine integration in Sinutrain

Item No.: 3519020 Item No.: 3519014

Item No.: 3519015

DVD 1: Commissioning of the machine

DVD 2: Mounting and operating the robot cell

DVD 3: Network connection and external processing of

programs. Service with online support rendered by the

manufacturer

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In order to perfectly complete the automation the Siemens SINUMERIK 828D offers the possibility to send SMS mes-sages to the operator via a GSM module and to keep him informed about the operations in the machine.

In order to be able to further process workpieces before or after work we also offer a workbench including everything which is necessary in order to perform your work.

Gsm PACKAGe

COMPONENTS OF THE PACKAGE

WoRKbeNCH PACKAGe

Item No.: 3519017 Item No.: 3519016

GSM module

Antenna

Connection cable

Prepaid SIM Card

CNC line workbench 1.500 x 750 x 40 mm

including Buche Multiplex workbench top

Substructure drawer block

CNC tool holder frame

CNC plastic inserts SK 40

Precision parallel vice

Set of files

Soft-faced hammer

file brush

Aluminium metal saw bow

Measuring tool kit

Hexagon Allen key kit

Manual deburring tool

Deburring tool

Industrial lacquering brush

Plastic protective jaws

Hand brush

Dustpan made of metal

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As a companion of robotics KUKA has developed automation solutions for decades and is nowadays the worldwide innovation leader. Robots are regarded as a key for being competitive in the industry. By using the KUKA training package your educational institution can transfer modern robotics competence to pupils and students.

www.KUKA-robotics.com

Since more than 90 years EMUGE Franken offers top technology in the field of machining. Most modern production equipment and quality assur-ance is the basis for constant top quality. With a sales organization in about 50 countries EMUGE Franken can be easily contacted by its cus-tomers and can ensure an individual customer care.

www.emuge.de

The AURON GmbH, a specialist for CAD/CAM solutions has specialized on the CAD solutions of the world market leader AUTODESK®for many years and on the CAM complete solution InventorCAM® since 2010. – Main focuses: Machinery and plant engineering, factory planning, architecture. – Strengths: Requirement analysis / founded software recommendation, implementa-tion, education / training, helpline, programming of tailored applications. Customers throughout Germany. Long-term experience with customers in the fields of vocational schools / companies that take on trainees.

www.auroncad.de Renishaw is the market leader in the industrial

measuring technique and offers efficient solutions for it. The worldwide sites provide rapid and com-petent service on site to the customers. Thanks to Renishaw you will be able to safely control your manufacturing process.

www.renishaw.de

Most modern measuring and analysis technique which serve to optimize the vibration specifications of your machine and thus to improve their vibration behaviour. The result is a measurable improvement in quality of the products while reducing the noise level in the production halls at the same time. ISOLOC maintains a vivid exchange of experiences with universities and Universities of Applied Sciences as well as the cooperation in committees special-ized on DIN or other topics for the benefit of a consequent orientation on the requirements in the industry and product enhancement.

www.isoloc.de SCHUNK products in the typical SCHUNK

qual-ity – produced in 4 factories – are distributed worldwide. A dense network of sales partners, customer-oriented selectable branch offices and basis as well as our own technical consultant on site guarantee best consultancy, precise know-how transfer, rapid service and absolute security of supply.

www.schunk.de

Piston and screw compressors, compressed air treatment, distribution and tools for the industry and craft. All common screw compressors are available ex stocks. Own final assembly of different variants of compressors, vessels and treatment in Austria ena-bles to make the products ready for shipment within a few working days. Thus, a high flexibility and rapid ability to supply for the requirements of the German market are ensured.

www.aircraft-kompressoren.de

For many years Siemens machine tool systems has been the global and innovative partner for the world of machine tools. Siemens offers highly productive automation solutions for shops, job order production and the large series industry with its SINUMERIK CNC.

SINUMERIK always provides the suitable solution no matter if it is regarding the production of individual parts or mass production for simple or complex workpieces.

www.siemens.de We develop nationally and internationally to a

leading institute and media house in professional training for our customers. We further enhance our position as committed know-how carrier for companies, associations or organizations and partners. The focus of our activities is in the innovative development of teaching materials and in the professional and modern implementation in pedagogically valuable teaching and learning concepts.

www.christiani.de

E-mail:

education@optimum-maschinen.de

At our headquarters in Hallstadt nearby Bamberg, trainers have the option to get a comprehensive ideal of all aspects of

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CNC M

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MaChiNes

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· Ball screw made by in all three axes

· Robust and precise dovetail guide with adjustable V-ledges free of play · Bellow as guide protection

· Electronic controllable drive · Front door with safety switch

· Base designed on two sides. Front side with access to the coolant tank; rear side with access to the electronic system

· Central lubrication

· Gear stage is represented with the gear change to the SIEMENS control

perfect for training purposes

2 gear stages (L/H)

· Powerful transmission of the motor power

Coolant

· Tank integrated in the base · Tank capacity 10 litres

Signal lamp

Housing design

· Compact and functional

Handwheel

· Electronic system · Reduces the setting

time to a minimum · Emergency-stop push button · Acknowledgement button Working area

· Can be easily viewed from three sides · Clear, resistance Makrolon panes SIEMENS control · in a slewable housing Servo-drives · Higher speed ·Better accuracy

SINUMERIK 808D

SIEMENS-control

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Outstanding performance. Simply intelligent.

User interface Sinumerik Operate Basic with Sinumerik startGuide for a new dialogue oriented user support which conducts through the setting of the machine step-by-step and reduces the time for commissioning to a minimum. Informations:

SINUMERIK 808D

Type M2LS Item No 350 0123 Electrical connection Connection ~50 Hz 230 V / 1 Ph

Total connected value 1.0 kW

Driving motor 850 W

Motor coolant pump 40 W

Tank capacity coolant pump 10 litres

Spindle seat

Spindle seat MT 2/M 10

Milling head dimension max. Ø 52 mm

End mill dimension max. Ø 16 mm

Travels X axis 480 mm Y axis 155 mm Z axis 280 mm Feed speeds X axis 2'000 mm/min. Y axis 2'000 mm/min. Z axis 2'000 mm/min. Throat Throat 185 mm Speeds

Gear stages slow 90 - 1'480 min-1

Gear stages rapid 150 - 3'000 min-1

Gear stages 2 steps, infinitely variable

Cross table

Table length x width 700 x 180 mm

T-slot size / number / distance 12 mm / 3 / 63 mm

Load (max.) 55 kg Dimensions Length 1'620 mm Width x Height 895 x 2'085 mm Total weight 380 kg Dimensions Standard equipment Operating tool Data cable RS 232 Siemens Tool Box CD Working lamp

Taper mandrel MT 2, B16 M10

„SINUMERIK 808D“ on page 94

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Serienausstattung

· Linear guides in all axes

· All axes with recirculating ballscrews

· Solid, precise milling table, largely dimensioned and precisely machined surface with 3 T-slots

· Tool change is performed push of a button (electro-pneumatic tool clamping device)

· Coolant equipment · Central lubrication · Servo drive in all axes · Slewable control panel

· Siemens Sinumerik 808 D on PC for free (computer workstation) · Including 2-year Siemens warranty

Quality, performance and precision features indicates this modern universal milling machine

· Warning light

Working area

· Visible from 3 sides

· Clear, durable Makrolon panes

Connections · Easily accessible · Easily connected to the machine · Jack · USB · RS232

SINUMERIK 808D

SIEMENS-control Fig. F3 Handwheel · electronic · Portable

· reduces the setting time to a minimum

· Emergency-stop push button · Acknowledgement button

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Starter kit BT 30 Item No 3536107 Outstanding performance. Simply intelligent.

User interface Sinumerik Operate Basic with Sinumerik startGuide for a new dialogue oriented user support which conducts through the setting of the machine step-by-step and reduces the time for commissioning to a minimum. Informations: „SINUMERIK 808D“ on page 94

SINUMERIK 808D

Model F 3 Item No 3500410 Electrical connection Electrical connection _{400 V / 3 Ph ~50 Hz}

Total connected load 2.5 kW

Milling spindle

Driving motor 1.5 kW

Torque driving motor 10 Nm

Spindle seat BT 30

Cooling lubricant system

Tank capacity 50 litres

Size of milling cutter

Accuracy: Repeating accuracy ± 0.015 mm Positioning accuracy ± 0.015 mm Travels X axis 355 mm Y axis 190 mm Z-axis 245 mm

Torques servo motors/ rapid traverse

X /Y-/Z axis 10'000 mm/min.

Speed range

Speeds 200 - 4'000 min-1

Milling table

Distance spindle - table 20 - 305 mm

Load (max.) 30 kg

Air connection

Connection 8 bars

Dimensions

Length x width x height 1'600 x 1'530 x 2'010 mm

Total weight 1'400 kg

Dimensions

„Startersatz BT 30“ on page 110

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Serienausstattung

· Linear guides in all axes

· All axes with recirculating ballscrews · Tool changer carousel type - 8 tool stations · Solid, precise milling table, largely dimensioned and

precisely machined surface with 3 T-slots · Coolant equipment

· Central lubrication reduces wear and extends the life-time of the machine

· Compressed air connection with fast locking coupling · Servo drive in all axes

· Slewable control panel

· Siemens Sinumerik 808 D on PC for free computer workstation

· Including 2-year Siemens warranty

· Warning light

Handwheel

· electronic · Portable

· reduces the setting time to a minimum

· Emergency-stop push button · Acknowledgement button

Working area

· Visible from 3 sides

· Clear, durable Makrolon panes

Cable routing · in an energy chain Connections · Easily accessible · Easily connected to the machine · Jack · USB · RS232 Fig. F4

SINUMERIK 808D

SIEMENS-control Link to a YouTube video: Optimill F4 on the milling of a workpiece

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Dimensions Model F 4 Item No 3500430 Electrical connection Electrical connection _{400 V / 3 Ph ~50 Hz}

Milling spindle

Spindle seat BT 30

Accuracy:

Repeating accuracy ± 0.015 mm

Positioning accuracy ± 0.015 mm

Tool changer

Number of tool stations 8 tools

Tool diameter max. 70 mm

Tool length max. 300 mm

Tool weight max. 6 kg

Time - tool changing 6 seconds

Travels

X axis 310 mm

Y axis 200 mm

Z-axis 300 mm

Feed drive axes

Rapid feed X / Y / Z axis 10'000 mm/min.

Torques servo motors

X axis 3.3 Nm Y axis 5 Nm Z-axis 5 Nm Speed range Speeds 50 - 9'000 min-1 Milling table

Load (max.) 100 kg

Air connection

Connection minimum of 7 bars

Dimensions

„Starter kit BT 30“ on page 110

Startersatz BT 30

Item No 3536107

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PREM

IUM

PREM

I

UM

· Main spindle drive with servo motor · Tool changer carousel type - 10 tool stations · Spindle motor as standard with 8'000 min-1 · All linear guides with stainless steel covers · Automatic central lubrication of the machine · Integrated machine lamp

· Integrated coolant equipment with coolant tank with a capacity of 160 litres

· Solid, precise milling table, largely dimensioned and precisely machined surface

· Access doors very generously designed to make cleaning time and mainte-nance time to a minimum to reduce

· Servo drive in all axes

· Siemens Sinumerik 808 D on PC for free (computer workstation) · Including 2-year Siemens warranty

prototypes and fixture construction as well as the training sector

Tray · for tools Tray Handwheel · electronic · Portable

· Emergency-stop push button · Acknowledgement button · Warning light

Fig. F 80

SINUMERIK 808D

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Dimensions Startersatz BT 30 Artikel Nr. 3536107 „SINUMERIK 808D“ on page 94 Model F 80 Item No 3501080 Electrical connection Electrical connection _{400 V / 3 Ph ~50 Hz}

Milling spindle

Spindle seat BT30

Spindle seat

Tool changer

Travels

X axis 400 mm

Y axis 225 mm

Z axis 375 mm

Feed drive axes

X axis 5 Nm Y axis 5 Nm Z axis 6 Nm Speed range Speeds 50 - 8'000 min-1 Pneumatic

air pressure 7 bars

Milling table

Load (max.) 150 kg

Dimensions

„Startersatz BT 30“ on page 110

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PREM

IUM

PREM

I

UM

· Robust performance

· Main spindle drive with servo motor · Tool changer carousel type - 12 tool stations · Spindle motor as standard with 8'000 min-1 · All linear guides with stainless steel covers · Automatic central lubrication of the machine · Integrated machine lamp

· Integrated coolant equipment with coolant tank with a capacity of 200 litres

· Solid, precise milling table, largely dimensioned and precisely machined surface

· Access doors very generously designed to make cleaning time and maintenance time to a minimum to reduce

· Servo drive in all axes of Siemens

· Siemens Sinumerik 808 D on PC for free (computer worksta-tion)

· Including 2-year Siemens warranty

Tray

· for tools

Handwheel

· electronic · Portable

· Emergency-stop push button · Acknowledgement button · Warning light Fig. F105

SINUMERIK 808D

SIEMENS-control

or

Sinumerik 808D ADVANCED

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„Starter kit BT40 / Kit 2“ on page 113

Model F 105

Sinumerik 808D Standard 3501105

Sinumerik 808D ADVANCED Option 3501100

Electrical connection

Electrical connection _{400 V / 3 Ph ~50 Hz}

Total connected load 10 kW

Milling spindle

Spindle seat BT40

Spindle seat

Tool changer

Travels

X axis 550 mm

Y axis 305 mm

Z axis 460 mm

Feed drive axes

X axis 5 Nm Y axis 5 Nm Z axis 10 Nm Speed range Speeds 10 - 8'000 min-1 Pneumatic

air pressure 7 bars

Milling table

Load (max.) 300 kg

Dimensions

Special accessories Sinumerik 808D only ADVANCED

Fourth axis - Complete kit 3501120

including three-jaw chuck Ø 125 mm , tailstock and montage

Starter kit BT 40 / Satz 1

Item No. 3536105

Starter kit BT 40 / Satz 2

Item No 3536108

Dimensions

„Starter kit BT40 / Kit 1“ on page 112

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INCLUDING:

Safety Integrated (see page 90) Residual material detection

and processing

ShopMill Working step programming Managing network drive

3-D Simulation Simultaneous recording

Safety

Integrated

Siemens

Set up with opened door

PREM

IUM

PREM

I

UM

design, efficiency and economy

Fig. with double arm gripper and optional swarf trolley

SINUMERIK 828D

SIEMENS-control · Heavy type

· High productivity

· Linear guiding for high rapid feed speeds in all axis

· Optional tool changer carousel type - 16 tool stations or double arm gripper tool changer- 24 tool stations · High reliability

· Heavily ripped, torsion-free machine basis · Cast iron body made of quality Meehanite cast iron

· Solid, precise milling table, largely dimensioned and precision ground with 4 T-slots · Precision ground pre-tensed high-performance ball screws in all axes Ø 32 x P8 x C3 · Powerful servo drives directly on the ball screws in all 3 axis

· Chip conveyor screw-conveyor type

· RJ45 plug connection, USB connection and power connection (230V)

· Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system · Heat exchanger

· Telescopic guide rail cover of all 3 axes · Including 2-year Siemens Warranty · „Warranty extension“ on page 102

Tool changer

Double arm gripper with 24 tool stations or

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Model F 150

Carousel tool changer type with 16 tool stations 3511210 Double arm gripper tool changer with 24 tool stations 3511211

Electrical connection

Electrical connection _{400 V / 3 Ph ~50 Hz}

Milling spindle

Driving motor 12 kW S1-mode; 9 kW

Spindle seat SK 40 DIN 69871

Motor coolant pump 3 pcs. per 1.27 KW

Delivery volume 66 - 100 l/min

Milling accuracy

Standard tool changer carousel type

Time tool changing tool to tool 9 seconds

Optional double arm gripper tool changer

Time of tool changing, tool to tool 2 seconds

Travels

X axis 760 mm

Y axis 430 mm

Z axis 460 mm

Feed drive axes

Milling feed ( X / Y / Z axis): 10'000 mm/min.

Torque of motor X axis 6 Nm Y axis 6 Nm Z axis 11 Nm Speed range Speeds 10 - 10'000 min-1 Pneumatic

air pressure 5 - 7 bars

Milling table

Throat depth 480 mm

Load (max.) 350 kg

Dimensions

„Starter kit ISO40/DIN 69871“ on page 111

Standard equipment

· Coolant gun · Chip flushing system · Working lamp · 6 pcs. machine feet

· Chip conveyor screw-conveyor type · Heat exchanger

· EMC „CNC - briefing“ on page 90

Starter kit SK 40 / DIN 69871

Item No 3536109

(30)

· Tool changer carousel type - 16 tool stations or optional

· double arm gripper tool changer - 24 tool stations · Max. tool length 300 mm · Efficient and integrated heat

trans-fer from the control cabinet · Prevents interference which are

caused from the overheated elec-trical and CNC components

· Chips wash-up system

· Easy cleaning of the work area

Cast iron body

· made of quality Meehanite cast iron Spindle · ISO 40 DIN 69871 · Spindle speed 10'000 min-1 standard or optional 12'000 min-1 Milling table

· Massive, accurate and largely dimensioned · Mounting base surface

900 x 410 mm

· Precisely machined surface

Linear guidings

· for high rapid traverse speeds all three axis 24'000 min-1 in all three axis

Machine base

· Cast in quality ribbed

design Machine feet_{· 6 pieces}

· Optimal alignment of the machine

· Guaranteed repeatability and positioning

Heat exchanger

Chip flushing system

Cleaning gun

Laser measurement Tool changing system

· Electronic

· Reduced the setup time · Emergency stop push

button · Enablingswitch

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Optional accessories only available ex works. For prices and more options, contact your dealer or send us an email: info@optimum-maschinen.de

OPTIONAL ACCESSORIES

OptiOnal accessOries

Spindle speed 1 8 Power transformer

351121004 Spindle speed 12'000 min-1 · Instead of the standard equipment 10'000 min-1 351121008 Coolant through spindle CTS 20 bar · With integrated aggregate

351121009 Coolant through spindle 20 bar · as external unit; tank capacity 165 l 351121003 Coolant through spindle CTS 70 bar · as external unit; tank capacity 165 l

351121024 _{Fourth axis complete set} · including 3 jaw chuck Ø 120 mm, tailstock, SIEMENS motor, installation · Crash-proof software

351121019 Machine preparation - fourth axis

351121002 Fifth axis complete set · including 3 jaw chuck Ø 100 mm, tailstock, SIEMENS motor, installation 351121020 Machine preparation - fifth axis

351121014 Touching measuring sensor for tool setting

Renishaw TS 27R · Standard measuring sensor, precise tool length and diameter measure-ment, exam rotating tools without wear of tool or stylus

351121016 _{Touching measuring sensor with optical}

signal transmission Renishaw OMP60

· Infrared transmission over 360° at an angle of 90° to spindle axis, setup times reduced by up to 90%,

· reduction of scrap 351121017 Machine preparation Renishaw OMP60

3519802 _{Touching measuring sensor for tool setting}

Renishaw OTS

· Optical tool setting sensor - no cables, compact table mounting · Precise tool length and diameter measurement

· Automatic update of tool offsets 3519801 _{Touching measuring sensor with optical}

signal transmission Renishaw OMP40-2

· Ultra-compact - only Ø 40 mm, 50 mm long · Modulated signal transmission

· Measuring sensor sealing class of protection IPX8,including installation 3519803 _{Measuring sensor Renishaw OTS}

Measuring sensor Renishaw OMP40-2

· Complete kit · including installation 351121015 Non-contact laser tool control system

Renishaw NC4 · Compact, two-axis non-contact tool control system · Only one M command is required

351121018 Machine preparation Renishaw NC4

351121005 Air conditioning · Instead of standard equipment - heat exchanger

351121010 Chip conveyor belt design · Instead of standard equipment - chip conveyor screw-conveyor type 351121011 Chips trolley · L x W x H 994 x 510 x 838 mm, capacity: 65 litres

351121013 _{Power transformer} · for special voltages · Weight 147 kg 1 2 3 4 5 4

Fourth and fifth axis

6

Air conditioning

2

Coolant through spindle

Chip conveyor and swarf trolley

Measuring sensor 7 3 6 7 8 5

Tool control system

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and processing

PREM

IUM

PREM

I

UM

Safety

Integrated

Siemens

productivity with low cost

· Heavy type · High productivity

· The machine frame is analysed using FEM system to ensure optimum stability of the machine · Linear guiding for high rapid feed speeds in all axis

· Double arm gripper tool changer - 32 tool stations

· Optionally with spindle speed by 12'000 min-1 or 15'000 min-1 · High reliability

· Precision ground pre-tensed high-performance ball screws in all axes Ø 36 mm x P16 X C3 · Cleaning gun

· Chip conveyor belt design

· Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system · Chips trolley

· Heat exchanger · Spindle oil cooler

· Telescopic guide rail cover of all 3 axes · Including 2-year Siemens warranty · „Warranty extension“ on page 98

Fig. F 151 HSC with optional fourth axis

inclusive Spindle oil cooler

SIEMENS-control

SINUMERIK 828D

SIEMENS-control

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Model F 151HSC 12 Item No 3511310 Model F 151HSC 15 Item No 3511312 Electrical connection Electrical connection _{400 V / 3 Ph ~50 Hz}

Milling spindle

Driving motor 15 kW (S1-mode; 11 kW)

Tool changer

Tool length 300 mm

Time - tool changing Tool to tool 2 seconds

Travels

X axis 800 mm

Y axis 500 mm

Z axis 500 mm

Feed drive axes

Milling feed X / Y / Z axis 12'000 mm/min. Rapid feed X / Y / Z axis 32'000 mm/min.

Speed range

Speed F 151HSC 12 12'000 min-1

Speed F 151HSC 15 15'000 min-1

Pneumatic

air pressure 6 bars

Air consumption 400 l/min.

Milling table

Distance spindle - table 100 – 600 mm

Throat depth 595 mm

T-slot size / number / distance 16 mm / 5/ 63 mm

Load (max.) 450 kg

Dimensions

· Coolant gun · Chip flushing system · Halogen illumination · 6 pcs. machine feet · Spindle oil cooler · Chip conveyor belt design · Chips trolley

· RS232 / ETHERNET · Heat exchanger

· High-pressure pump internal 20 bars · Automatic lubrication system

Item No 3536109

„CNC - briefing“ on page 90

Dimensions

(34)

· Tool changer double arm gripper - 32 tool stations · Max. tool length 300 mm · Efficient and integrated heat

trans-fer from the control cabinet · Prevents interference which are

· Massive, accurate and largely dimensioned · Mounting base surface

900 x 520 mm · Precision ground · 4 T slots

· Float switch senses the amount of oil At low oil level, an acoustic signal sounds

· To prevent damage to the machine

Cast iron body

· made of quality Meehanite cast

Spindle · ISO 40 DIN 69871 · Spindle speed optionally 12'000 min-1 or 15'000 min-1 Linear guidings

Machine base

· Cast in quality ribbed design _{Machine feet}

· 6 pieces · Optimal alignment of the machine · Guaranteed repeatability and positioning Heat exchanger Milling table Automatic lubrication system Laser measurement Tool changing system · Electronic · Portable

· Reduced the setup time · Emergency stop push button · Enablingswitch

Handwheel

Servo motors

· Mounted directly improves the positioning accuracy

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OPTIONAL ACCESSORIES

1

7

Power transformer

351131001 Coolant through spindle CTS 20 bar · as external unit; tank capacity 165 l 351131002 Spindle internal cooling CTS 70 bar · as external unit; tank capacity 165 l 351131007

Fourth axis complete set · including 3 jaw chuck Ø 150 mm, tailstock, SIEMENS motor, installation_{· Crash-proof software}

351131014 Touching measuring sensor for tool setting Renishaw TS 27R

· Standard measuring sensor, precise tool length and diameter measure-ment, exam rotating tools without wear of tool or stylus

351131016

Touching measuring sensor with optical signal transmission Renishaw OMP60

· Infrared transmission over 360 ° at an angle of 90 ° to spindle axis, setup times reduced by up to 90%,

3519802

Touching measuring sensor for tool setting Renishaw OTS

· Automatic update of tool offsets 3519801

Touching measuring sensor with optical signal transmission Renishaw OMP40-2

· Ultra-compact - only Ø40 mm, 50 mm long · Modulated signal transmission

· Measuring sensor sealing class of protection IPX8,including installation 3519803 Measuring sensor Renishaw OTS and

measuring sensor Renishaw OMP40-2

· Complete kit · including installation 351131015 Non-contact laser tool control system

Renishaw NC4

· Compact, two-axis non-contact tool control system · Only one M command is required

351131018

Machine preparation Renishaw NC4

351131009 Air conditioning · Instead of standard equipment - heat exchanger 351131003 _{Oil separator} · with a turntable, the oil removed from the coolant

· Capacity 1 litre per hour 351131004 _{Power transformer} · for special voltages

· Weight 147 kg 1 2 3 4 4

5

Air conditioning

2

Oil separator Measuring sensor 6 3 5 6 7

Tool control system

onl y a vaila b le e x s toc k G er many Laser measurement

35

(36)

INCLUDING:

and processing

PREM

IUM

PREM

I

UM

Safety

Integrated

Siemens

productive machining and precision work

Fig. F 211 HSC with optional fourth axis

inclusive Spindle oil cooler

SIEMENS-control

SINUMERIK 828D

SIEMENS-control · Heavy type

· High productivity

· The machine frame is analysed using FEM system to ensure optimum stability of the machine · Linear guiding for high rapid feed speeds in all axis

· Tool changer double arm gripper - 32 tool stations

· Optionally with spindle speed by 12'000 min-1 or 15'000 min-1 · High reliability

· Precision ground pre-tensed high-performance ball screws in all axes Ø 36 mm x P16 X C3 · Cleaning gun

· Chip conveyor belt design

· Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system · Chips trolley

· Heat exchanger

· Oil cooling of ball screw spindle · Spindle oil cooler

· Telescopic guide rail cover of all 3 axes · Including 2-year Siemens „Warranty · „Warranty extension“ on page 98

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Model F 211HSC 12 Item No 3511320 Model F 211HSC 15 Item No 3511322 Electrical connection Electrical connection _{400 V / 3 Ph ~50 Hz}

Milling spindle

Driving motor 11/15 kw

Tool changer

Tool length 300 mm

Time - tool changing Tool to tool 2 seconds

Travels

X axis 1'000 mm

Y axis 560 mm

Z axis 550 mm

Feed drive axes

Milling feed X / Y / Z axis 12'000 mm/min. Rapid feed X / Y / Z axis 32'000 mm/min.

Speed range

Speed F 211HSC 12 12'000 min-1

Speed F 211HSC 15 15'000 min-1

Pneumatic

air pressure 6 bars

Air consumption 400 l/min.

Milling table

Distance spindle - table 100 – 650 mm

Throat depth 595 mm

Table length x width 1'200 x 520 mm

Load (max.) 800 kg

Dimensions

· Sinumerik Operate · Coolant gun · Chip flushing system · Halogen illumination · 6 pcs. machine feet · Spindle oil cooler · Chip conveyor belt design

· Chips trolley · RS232 / ETHERNET · Heat exchanger

· Coolant through spindle CTS 20 bar · Oil cooling ball screw spindle · Automatic lubrication system

Item No. 3536109

Dimensions

„CNC - briefing“ on page 90 „Starter kit ISO40/DIN 69871“ on page 111

- We imperatively recommend the briefing performed by our specialists.

(38)

· Tool changer double arm gripper - 32 tool stations

· Max. tool length 300 mm

· Efficient and integrated heat transfer from the control cabinet · Prevents interference which are

· Guaranteed repeatability and positioning

Heat exchanger

Milling table Laser measurement

Tool

changing system

· Electronic · Portable

· Reduced the setup time · Emergency stop push button · Enablingswitch

Handwheel Cast iron body

· made of quality Meehanite cast Spindle · ISO 40 DIN 69871 · Spindle speed optionally 12'000 min-1 or 15'000 min-1 Linear guidings

Machine base

· Cast in quality ribbed design _{Machine feet's}

· Optimal alignment of the machine

Servo motors

· Mounted directly improves the positioning accuracy

Automatic lubrication system

· Massive, accurate and largely dimensioned

· Mounting base surface 900 x 520 mm

· Precision ground · 4 T slots

· Float switch senses the amount of oil At low oil level, an acous-tic signal sounds · To prevent damage to

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OPTIONAL ACCESSORIES

1

7

Power transformer

351132001 Coolant through spindle (CTS) 20 bars · as external unit, tank capacity 165 l 351132002 Coolant through spindle (CTS) 70 bars · as external unit, tank capacity 165 l

351132007 _{Fourth axis complete set} · including 3 jaw chuck Ø 150 mm, tailstock, SIEMENS motor, installation · Crash-proof software

Renishaw TS 27R

· Standard measuring sensor

· Precise tool length and diameter measurement · Exam rotating tools without wear of tool or stylus 351132016 _{Touching measuring sensor with optical}

signal transmission Renishaw OMP60

· Infrared transmission over 360 ° at an angle of 90 ° to spindle axis, setup times reduced by up to 90%,

Renishaw OTS

· Automatic update of tool offsets 3519801 _{Touching measuring sensor with optical}

signal transmission Renishaw OMP40-2

· Ultra-compact - only Ø40 mm, 50 mm long · Modulated signal transmission

· Measuring sensor sealing class of protection IPX8,including installation 3519803 Measuring sensor Renishaw OTS and

measuring sensor Renishaw OMP40-2 · Complete kit · including installation

351132015 Non-contact laser tool control system

Renishaw NC4 · Compact, two-axis non-contact tool control system · Only one M command is required

351132018 _{Machine preparation Renishaw NC4}

351132009 _{Air conditioning} · Instead of standard equipment - heat exchanger 351132003 _{Oil separator} · with a turntable, the oil removed from the coolant

· Capacity 1 litre per hour 351132004 _{Power transformer} · for special voltages

· Weight 147 kg 1 2 3 4 4

5

Air conditioning

2

Oil separator Measuring sensor 6 3 5 6 7

Tool control system

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and processing

Safety

Integrated

Siemens

PREM

IUM

PREM

I

UM

· Precision linear guidings in all axes

· Tool changer double arm gripper - 24 tool stations

· Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P12 X C3 · Main spindle ISO40 bis 10'000 min-1 , with belt drive for minimizing vibration as well as heat

and noise

· Heavily ripped, torsion-free machine basis

· Milling table and machine base made of high quality Meehanite cast iron, low vibration · Powerful servo drives directly on the ball screws in all 3 axis

· Chip conveyor band design with chips flushing system

· Coolant equipment with coolant tank of a capacity of 210 litres and power of 4 bars · Portable electronic handwheel reduces the setting time to a minimum with EMERGENCY STOP

push button and enabling switch · Cleaning gun

· RJ45 plug connection, USB connection and power connection 230V · Telescopic guide rail cover of all 3 axes

· Heat exchangers and air conditioning · Spindle oil cooling

· Oil separator

· Including 2-year Siemens warranty · „Warranty extension“ on page 98

long service life

Machine in action milling of a 3-D glasses Fig. F310

SINUMERIK 828D

SIEMENS-control inclusive

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Model F 310 Item No 3511230 Electrical connection Electrical connection _{400 V / 3 Ph ~50 Hz}

Milling spindle

Driving motor 13 kW S1

Spindle seat ISO 40 DIN 69871

Throat depth 615 mm

Motor coolant pumps 4 pcs. per 1.27 KW

Delivery volume 66 - 100 l/min

Repeating accuracy ± 0,005 mm

Positioning accuracy ± 0,005 mm

Tool changer

Tool diameter max. next tool location empty 125 mm

Time tool changing tool to tool 2 seconds

Travels

X axis 1'000 mm

Y axis 560 mm

Z axis 550 mm

Feed drive axes

Milling feed X / Y / Z axis 10'000 mm/min.

Torque of motor X axis 16 Nm Y axis 16 Nm Z axis 11 Nm Rapid feed X axis 30'000 mm/min Y axis 30'000 mm/min Z axis 24'000 mm/min Speed range Speeds 10 - 10'000 min-1 Pneumatic

air pressure 6 bars

Milling table

Spindle Z axes housing 615 mm

Table length x width 1'200 x 520 mm

T-slot size / number / distance 16 mm / 5/ 80 mm

Load (max.) 800 kg

Dimensions

· Coolant gun · Chip flushing system · Halogen illumination · 6 pcs. machine feet · Spindle oil cooler

· Chip conveyor belt design · Chips trolley

· EMC

· Heat exchanger · coolant pump 4 bar · Oil separator

item No 3536109

Dimensions

„CNC - briefing“ on page 90

- We imperatively recommend the briefing performed by our specialists.