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Blasting

Dr. Kadri Dagdelen

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Surface Mine Design

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Surface Mine Design

Blasting Principles

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Surface Mine Design

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Surface Mine Design

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Surface Mine Design

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Surface Mine Design

Blasting Terminology

Face Bench Top Plan View

Energy Force Vector Distribution

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Blasting Terminology

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Blasting Terminology

Holes too close together!

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Blasting Terminology

Spacing just right!

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Blasting Terminology

Staggered rows with proper spacing and timing help energy distribution within the rock mass!

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Surface Mine Design

Hole spacing with respect to joints

Bench Top Face

Un-broken Ground Segments

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Surface Mine Design

Hole spacing with respect to joints

Face Un-broken Ground Segments Un-broken Ground Segments Bench Top

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Surface Mine Design

Fragmentation vs. Hole Diameter

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Surface Mine Design

Bench Heights as a function of Hole

Diameter

Bench Height (Meters) Not Recommended Not Recommended Recommended

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Surface Mine Design

Bench Heights as a function of Hole

Diameter

Bench Height (feet)

1.5” 2” 2.5” 3” 3.5” 4” 4.5” 5” 5.5” 6” 6.5” 1” 7” 10’ 20’ 30’ 40’ 50’ 60’ 70’ 90’ 80’ 100’ 110’ Not Recommended Not Recommended Recommended

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Surface Mine Design

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Surface Mine Design

Group Approach to Achieving

Optimum Blast Performance

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Surface Mine Design

The Three Keys to Achieving Optimum

Explosive Performance

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Surface Mine Design

Geological Effects on Blast Performance Physical Rock Properties

Physical Rock Properties

Compressive Strength Tensile Strength

Poisson’s Ratio Young’s Modulus Density

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Surface Mine Design

Geological Effects on Blast Performance Typical Rock Properties

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Surface Mine Design

Geological Effects on Blast Performance Rock Structure

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Surface Mine Design

Geological Effects on Blast Performance Rock Structure

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Surface Mine Design

Geological Effects on Blast Performance Rock Structure

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Surface Mine Design

Geological Effects on Blast Performance Rock Structure

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Surface Mine Design

Geological Effects on Blast Performance Rock Structure

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Surface Mine Design

Geological Effects on Blast Performance Rock Structure

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Surface Mine Design

Geological Effects on Blast Performance Rock Structure

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Surface Mine Design

Geological Effects on Blast Performance Rock Structure

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Surface Mine Design

Geological Effects on Blast Performance Rock Structure

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Surface Mine Design

Rock Fragmentation by Blasting Basic Rock Breakage Theory

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Surface Mine Design

Rock Fragmentation by Blasting Breakage Process

1. Explosive detonates and expands 1000 times its original volume. 2. High gas pressures crush the rock in compression for 2 to 3 times

charge diameters.

3. Stress within the rock causes tensile failure for 20 to 30 charge diameters.

4. Gas expands into existing and newly formed cracks. 5. Cracks are extended.

6. Rockmass is displaced along the path of least resistance. 7. Gas pressure vents and the muckpile is formed by gravity.

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Surface Mine Design

Efficient Blast Design Blast Parameters

1. Bench height. 2. Charge diameter. 3. Burden.

4. Burden stiffness ratio. 5. Spacing.

6. Pattern layout. 7. Subdrilling. 8. Stemming. 9. Decking.

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Surface Mine Design Bench Height vs. Hole Diameter

Efficient Blast Design Blast Parameters

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Surface Mine Design

Decoupling

Efficient Blast Design Blast Parameters

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Surface Mine Design

Loading Density

Efficient Blast Design Blast Parameters

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Surface Mine Design

Burden Orientation

Efficient Blast Design Blast Parameters

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Surface Mine Design

Stiffness Ratio

Efficient Blast Design Blast Parameters

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Surface Mine Design

Efficient Blast Design Blast Parameters

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Surface Mine Design

Spacing Orientation

Efficient Blast Design Blast Parameters

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Surface Mine Design

Reduced Spacing for Ore Control Efficient Blast Design

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Surface Mine Design

Pattern Configurations Efficient Blast Design

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Surface Mine Design

Relationship Between Burden and Desired Displacement Efficient Blast Design

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Surface Mine Design

Pattern Layout and Energy Distribution

Efficient Blast Design Blast Parameters

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Surface Mine Design

Influence of Dipping Structures on Subdrill Efficient Blast Design

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Surface Mine Design

Stemming Confinement Factors for ANFO (Relative Bulk Strength 1.0) Efficient Blast Design

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Surface Mine Design

Stemming Confinement Factors for HANFO (Relative Bulk Strength 1.0) Efficient Blast Design

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Surface Mine Design

Decking

Efficient Blast Design Blast Parameters

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Surface Mine Design

Angle Drilling Considerations

1. Advantages.

a) Better energy distribution

b) Reduced overbreak

c) Better floor control

d) Improved highwall stability

e) Increased initial trajectory

2. Disadvantages.

a) Requires attention

b) Drill orientation to the free face must be at 90°

c) Shorter bit life

d) Greater hole deviation

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Surface Mine Design

Angle Drilling Considerations Drilling 30°-angled Blastholes

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Surface Mine Design

Angle Drilling Considerations Face Angles vs. Slope

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Surface Mine Design

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Surface Mine Design

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Surface Mine Design

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Surface Mine Design

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Surface Mine Design

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Surface Mine Design

Ground Vibration

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Surface Mine Design

Ground Vibration Elastic Waves

The blast energy beyond the crater zone takes the form of elastic ground vibrations:

P wave – Compressional wave – 6000-20000 ft/sec S wave – Shear wave – 3/5 the velocity of the P wave

R waves – Surface waves – lowest frequency and greatest displacement.

The speed of the vibration waves through the ground is known as the wave propagation velocity.

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Surface Mine Design

Ground Vibration Wave Propagation

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Surface Mine Design

Ground Vibration Vibration Time History

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Surface Mine Design

Ground Vibration

Components of ground vibration

Amplitude

It can represent velocity, acceleration, or displacement. Typically represents velocity.

Velocity

The speed the particles are moving back and forth.

The maximum rate that the particles are moving is known as peak particle velocity (PPV) and it is recorded in in/sec.

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Surface Mine Design

Ground Vibration

Relationship Between Velocity, Frequency, Acceleration, and Displacement

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Surface Mine Design

Ground Vibration

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Surface Mine Design

Ground Vibration

Frequency considerations

Resonant or natural frequency

According to its physical characteristics any structure will vibrate at a natural frequency (3-18 Hz).

The maximum response of a building to ground

vibrations occurs when the frequency of the ground motion matches the natural frequency of the building.

Geological modification of vibration frequency Blast induced modification of vibration frequency

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Surface Mine Design

Ground Vibration

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Surface Mine Design

Office of Surface Mining Vibration Regulations for Surface Coal Mining

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Surface Mine Design

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Surface Mine Design

Ground Vibration

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Surface Mine Design

Ground Vibration

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Surface Mine Design

Ground Vibration

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Surface Mine Design

Ground Vibration

Limit vibrations using scaled distance

0 – 300 ft away: minimum allowable SD is 50

301 – 5000 ft away: minimum allowable SD is 55 Over 5000 ft away: minimum allowable SD is 65

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Surface Mine Design

Expected Vibration Based on Scaled

Distance

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Surface Mine Design

Peak Particle Velocity Prediction

Formula

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Surface Mine Design

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Surface Mine Design

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Surface Mine Design

References

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