Project Planning

(1)

RESUME PROJECT

PT. FET MINING INDONESIA

SINTANG

OVERBURDEN AND COAL HAULING

(2)

No

:

Case

: Project Specification

Perencanaan UNIT Berdasarkan Project Target Over Burden ( OB ) dan Coal Hauling/Getting ( CH )

Unit Plann based on Overburden and Coal Hauling/Getting Project Target

Lokasi

: Sintang, Kalimantan Barat

Location

dengan data UNIT proyek sebagai berikut :

with Project unit data, below:

A. Unit Proyek Over Burden ( OB )

Project Unit for Overburden

1. Luas Lahan

:

2.000 Ha

Wide Area

2. Stripping Ratio ( SR )

:

1 : 3

3. Deposit OB Terkira

:

15.491.777,82 BCM

Overburden Deposit

4. Target Produksi OB

:

600.000 BCM/Month

Overburden Production Target

5. Excavator

:

9 Pcs

6. Dump Truck

:

27 Pcs

7. Dozer

:

5 Pcs

B. Unit Proyek Coal Hauling ( CH )

Project Unit For Coal Hauling

1. Deposit Batubara

:

5.163.925,94 MT

Coal Deposit

2. Target Produksi Coal

:

200.000 MT/Month

Coal Production Target

3. Excavator

:

5 Pcs

4. Dump Truck

:

30 Pcs

C. Unit Pendukung

Support Unit

1. Loader

:

2 Pcs

2. Grader

:

3 Pcs

3. Compactor

:

2 Pcs

4. Light Vehicle

:

5 Pcs

PROJECT DESCRIPTION

(3)

a

Jam kerja

06.30 - 18.30 WITA

Work Hour

19.30 - 06.30

Central Indonesia Time

b

Jam kerja per shift

10,00 Jam / shift

Work hour per shift

Hour/shift

c

Jam istirahat per shift

1,00 Jam / shift

Break per shift

Hour/shift

d

Jam hilang per shift

1,00 Jam / shift

Loose time per shift

Hour/shift

e

Jam kerja efektif/shift

8,00 Jam / shift

Effective work hour/shift

Hour/shift

f

Jumlah shift per hari

2,00 shift / hari

Amount shift per day

shift/day

g

Jam kerja efektif/hari

16,00 Jam / hari

Effective work hour/day

hour/day

h

Hari kerja efektif/bulan

24,00 Hari / bulan

Effective work days per month

day/month

i

Jam kerja efektif/bulan

384,00 Jam / bulan

Effective work hour/month

Hour/month

j

Jam kerja efektif/tahun

4608,00 Jam / tahun

Effective work hour/year

Hour/year

a

JENIS PEKERJAAN :

Over Burden ( OB ) Removal and Coal Hauling

Work Type:

b

UMUR PROYEK

2 Tahun/Year

2 Bulan/Month

Project Lifetime

c

TARGET PRODUKSI :

Overburden

540.000 BCM/Mth

Production Target

Sub Soil/Top Soil

60.000 LCM/Mth

Coal

200.000 MT/Mth

a

JARAK TEMPUH/ TRAVELLED DISTANCE

Disposal OB : ±

300 Meter

Mine - Port : ±

17.000 Meter

b

KONDISI JALAN/ROAD CONDITION

c

JUMLAH SIMPANGAN/AMOUNT OF CROSSROAD

N/A

d

JUMLAH SUNGAI & JEMBATAN/AMOUNT OF RIVER & BRIDGE

N/A

e

CUACA/WEATHER

- Musim panas/summer

Dust

- Musim hujan/Rainy

Slip

- Malam hari/Night

Fog

Km 0-17 from port to the mine using road with good maintenace

KONDISI LOKASI/ LOCATED CONDITION :

1. D A T A U M U M

DATA PROYEK (PROJECT INFORMATION )

JAM KERJA PROYEK (PROJECT WORK TIME)

(4)

SATUAN

KETERANGAN

Unit

Remarks

A

ALAT GALI (DIGGER)

1 KOMATSU PC 300

(OB Removal)

9 UNIT

M3 (SAE)

1,80

2 KOMATSU PC 200

(Coal Getting)

5 UNIT

M3 (SAE)

0,90

B

ALAT ANGKUT (HAULER)

1 Hino FM 260 Ti

(OB Hauling)

27 UNIT

M3 (SAE)

7,2

2 Hino FM 260 Ti

(Coal Hauling)

30 UNIT

Ton

20,0

C

ALAT PENDUKUNG (SUPPORTING)

1 KOMATSU D85SSE-2

(Dozer)

5 UNIT

M3

3,40

2 BOMAG BW 219 DH-4i

(Compactor)

2 UNIT

Ton

20 3 KOMATSU WA600-6

(Wheel Loader)

2 UNIT

M3

6,40

4 KOMATSU GD675-5

(Grader)

3 UNIT

-

-6 MITSUBSHI PS 135

(Water Tank)

2 UNIT

LITER

5,000

7 MITSUBISHI TRITON

(Light Vehicle)

5 UNIT

-

-8

MANHAUL BUS

3 UNIT

SEAT

39 9 WATER PUMP (8/6 Inchi)

1 UNIT

-

-10 TOWER LAMP

9 UNIT

-

-2. PERALATAN YANG DIPERLUKAN

REQUIRED EQUIPMENT

NO

JENIS ALAT

Equipment Type

(5)

1 LOADER

KOMATSU PC 300

2 HAULER

Hino FM 260 Ti

3 VESSEL CAPACITY / PER TRIP

Kv

7,20

m

3

4 BUCKET CAPACITY

Kb

1,80

m

3

5 EFFECIENCY FACTOR

E

0,90

6 LOADING AMOUNT

n

4 bucket

7 HAULING DISTANCE

J

0,3

Km

~

300 m

8 AVERAGE HAULING SPEED

V

20 Km/Hours

~

333,33

m/minute

9 CYCLE TIME LOADER

Ctl

0,37

minute

10 CYCLE TIME HAULER

-Load Time

lt

1,47

minute

-Haul Time

ht

1,80

minute

-Dump Time

dt

2,00

minute

-Total Cycle Time Hauler

Cth

5,27

minute

11 SWELLING FACTOR

sf

1,389

LOADER PRODUCTIVITY (

KOMATSU PC 300

)

= (60/Ctl) x (Kb/sf) x E

=

190,85 bcm/hour

HAULER PRODUCTIVITY (

Hino FM 260 Ti

WITH

KOMATSU PC 300

AS LOADER

)

= (60/Cth) x Kv x E

=

73,82 bcm/hour

FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY

-Loader Quantity

=

1 pcs

-Hauler Quantity (Estimation)

=

3 pcs

MATCH FACTOR

= (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth)

=

0,84 (MF < 1, loader have a waiting time for hauler)

LOADER WAITING TIME

= ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n)

=

0,29 minute

~

17,33 second

FLEET PRODUCTIVITY (1 FLEET)

-per Hour

=

190,86

bcm/hour

-per Day

=

190,86

x

16 =

3.053,76

bcm/day

-per Month

=

3.053,76

x

24 =

73.290,24

bcm/month

FLEET AND UNIT QUANTITY BASED ON PRODUCTION TARGET

-Production Target

=

600.000 bcm/month

-Required Fleet

=

600.000 /

73.290,24 =

8,19 ~ 9

-Required Excavator

=

1 x

9 =

9 Unit

-Required Dump Truck

=

3 x

9 =

27 Unit

3. KAPASITAS PRODUKSI UNIT OVERBURDEN

(6)

1 LOADER

KOMATSU PC 200

2 HAULER

Hino FM 260 Ti

3 VESSEL CAPACITY / PER TRIP

Kv

16,4

m

3

~

20,00

ton

4 BUCKET CAPACITY

Kb

0,85

m

3

5 EFFECIENCY FACTOR

E

0,90

6 LOADING AMOUNT

n

20 bucket

7 HAULING DISTANCE

J

17 Km

~

17.000 m

8 AVERAGE HAULING SPEED

V

45 Km/Hours

~

750,00

m/minute

9 CYCLE TIME LOADER

Ctl

0,33

minute

10 CYCLE TIME HAULER

-Load Time

lt

6,43

minute

-Haul Time

ht

45,33

minute

-Dump Time

dt

4,00

minute

-Total Cycle Time Hauler

Cth

55,76

minute

11 COAL DENSITY

d

0,82

ton/lcm

12 SWELLING FACTOR

sf

1,389

LOADER PRODUCTIVITY (

KOMATSU PC 200

)

= ((60/Ctl) x (Kb/sf) x E) / d

=

120,90 ton/hour

HAULER PRODUCTIVITY (

Hino FM 260 Ti

WITH

KOMATSU PC 200

AS LOADER

)

= (60/Cth) x Kv x E

=

19,37 ton/hour

FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY

-Loader Quantity

=

1 pcs

-Hauler Quantity (Estimation)

=

6 pcs

MATCH FACTOR

= (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth)

=

0,72 (MF < 1, loader have a waiting time for hauler)

LOADER WAITING TIME

= ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n)

=

2,63 minute

~

157,65 second

FLEET PRODUCTIVITY (1 FLEET)

-per Hour

=

116,21

ton/hour

-per Day

=

116,21

x

16 =

1.859,36

ton/day

-per Month

=

1.859,36

x

24 =

44.624,64

ton/month

FLEET AND UNIT QUANTITY BASED ON PRODUCTION TARGET

-Production Target

=

200.000 ton/month

-Required Fleet Quantity

=

200.000 /

44.624,64 =

4,48 ~ 5

-Required Excavator Quantity

=

1 x

5 =

5 Unit

-Required Dump Truck Quantity

=

6 x

5 =

30 Unit

-Total Production By

5 Fleet

=

44.624,64

x

5 =

223.123,20

ton/month

- % Production

=

223.123,20

/

200.000 =

112%

4. KAPASITAS PRODUKSI UNIT HAULING BATUBARA

(7)

NO PARAMETER

HAULER (OB)

1 Hino FM 260 Ti 27 UNIT

- Fuel = 27 Unit x 7 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Monthh Rp 1.088.640.000,00 - Driver Fee = 27 Unit x 54 Driver x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month Rp 11.197.440.000,00 - Rental Cost = 27 Unit x 60.000.000 Rp/Month Rp 1.620.000.000,00 Sub Total Rp 13.906.080.000,00

EXCAVATOR ( OB REMOVAL )

2 KOMATSU PC 300 9 UNIT

- Fuel = 9 Unit x 35 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 1.814.400.000,00 - Operator Salary = 9 Unit x 18 Operator x 1.250.000 Rp/Month Rp 202.500.000,00 - Operator Fee = 9 Unit x 18 Operator x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month Rp 1.244.160.000,00 - Rental Cost = 9 Unit x 200.000.000 Rp/Month Rp 1.800.000.000,00 Sub Total Rp 5.061.060.000,00

DOZER

3 KOMATSU D85SSE-2 5 UNIT

- Fuel = 5 Unit x 30 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 864.000.000,00 - Operator Salary = 5 Unit x 10 Operator x 1.250.000 Rp/Month Rp 62.500.000,00 - Operator Fee = 5 Unit x 10 Operator x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month Rp 384.000.000,00 - Rental Cost = 5 Unit x 120.000.000 Rp/Month Rp 600.000.000,00 Sub Total Rp 1.910.500.000,00

4 TOWER LAMP 9 UNIT

- Fuel = 9 Unit x 4 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 207.360.000,00 - Rental Cost = 9 Unit x 7.000.000 Rp/Month Rp 63.000.000,00 Sub Total Rp 270.360.000,00

HAULER (COAL)

5 Hino FM 260 Ti 30 UNIT

- Fuel = 30 Unit x 7 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 1.209.600.000,00 - Driver Fee = 30 Unit x 60 Driver x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month Rp 13.824.000.000,00 - Rental Cost = 30 Unit x 60.000.000 Rp/Month Rp 1.800.000.000,00 Sub Total Rp 16.833.600.000,00

UNIT COAL GETTING

6 KOMATSU PC 200 5 UNIT

- Fuel = 5 Unit x 25 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 720.000.000,00 - Operator Salary = 5 Unit x 10 Operator x 1.250.000 Rp/Month Rp 62.500.000,00 - Operator Fee = 5 Unit x 10 Operator x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month Rp 384.000.000,00 - Rental Cost = 5 Unit x 200.000.000 Rp/Month Rp 1.000.000.000,00 Sub Total Rp 2.166.500.000,00

WHEEL LOADER

7 KOMATSU WA600-6 2 UNIT

- Fuel = 2 Unit x 25 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 288.000.000,00 - Operator Salary = 2 Unit x 4 Operator x 1.250.000 Rp/Month Rp 10.000.000,00 - Operator Fee = 2 Unit x 4 Operator x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month Rp 61.440.000,00 - Rental Cost = 2 Unit x 100.000.000 Rp/Month Rp 200.000.000,00 Sub Total Rp 559.440.000,00

COMPACTOR

8 BOMAG BW 219 DH-4i 2 UNIT

GRADER

8 KOMATSU GD675-5 3 UNIT

WATERTANK

9 MITSUBSHI PS 135 2 UNIT

- Fuel = 2 Unit x 4 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 46.080.000,00 - Driver Salary = 2 Unit x 4 Driver x 3.000.000 Rp/Month Rp 24.000.000,00 - Rental Cost = 2 Unit x 20.000.000 Rp/Month Rp 40.000.000,00 Sub Total Rp 110.080.000,00

10 MANHAUL BUS 3 UNIT

- Fuel = 3 Unit x 7 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 120.960.000,00 - Driver Salary = 3 Unit x 3 Driver x 3.000.000 Rp/Month Rp 27.000.000,00 - Rental Cost = 3 Unit x 60.000.000 Rp/Month Rp 180.000.000,00 Sub Total Rp 327.960.000,00

11 WATER PUMP 1 UNIT

- Fuel = 2 Unit x 5 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 57.600.000,00 - Operator Salary = 2 Unit x 2 Operator x 2.500.000 Rp/Month Rp 10.000.000,00 - Rental Cost = 2 Unit x 50.000.000 Rp/Month Rp 100.000.000,00 Sub Total Rp 167.600.000,00

LIGHT VEHICLE

12 MITSUBISHI TRITON 5 UNIT

- Fuel = 5 Unit x 3 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month Rp 86.400.000,00 - Driver Salary = 5 Unit x 5 Driver x 3.000.000 Rp/Month Rp 75.000.000,00 - Rental Cost = 5 Unit x 15.000.000 Rp/Month Rp 75.000.000,00

5. ESTIMASI BIAYA SELURUH UNIT

OPERATING COST ESTIMATION (EQUIPMENT RENTAL)

ALL UNIT COST ESTIMATION

COST/MONTH (Rp) CALCULATION

(8)

PRODUCTION TARGET

=

600.000 BCM/Month

HAULING DISTANCE

=

300 Meter

AMOUNT AND PRODUCTION ESTIMATION

= Prod/Hour x Work Hour/Month x Fleet Amount

1. Overburden Fleet

a. Production Capacity / Fleet

=

190,86 Bcm/Hour

x

384 Hour/Month

=

73.290,24 Bcm/Month/Fleet

b. Fleet Amount

=

600.000 Bcm/Month

:

73.290,24 BCM/Month/Fleet

=

8,19

~

9 Fleet

c. Unit Amount

- Excavator

=

9 Unit

- Dump Truck

=

27 Unit

- Dozer

=

5 Unit

d. Production Total / Month

=

73.290,24 Bcm/Month/Fleet

x

9 Fleet

=

659.612,16 Bcm/Month

FLEET COST

per Month (Rp)

KOMATSU PC 300

9 Unit

Rp

5.061.060.000,00

Hino FM 260 Ti

27 Unit

Rp

13.906.080.000,00

D85SSE-2

5 Unit

Rp

1.910.500.000,00

COST per BCM

Production Capacity (Bcm/Month)

659.612,16

Total Fleet And Support Cost

Rp

20.877.640.000,00

Production Cost / Bcm

Rp

20.877.640.000,00

:

659.612,16 Bcm/Month

=

Rp

31.651,39

COST (Rp / BCM)

Rp

31.651,39

6. ANALISIS BIAYA UNIT OVERBURDEN

(9)

PRODUCTION TARGET

=

200.000 Ton/Month

HAULING DISTANCE

=

17.000,00 Meter

AMOUNT AND PRODUCTION ESTIMATION

= Prod/Hour x Work Hour/Month x Fleet Amount

1. Coal Hauling Fleet

a. Production Capacity / Fleet

=

116,21 Ton/Hour

x

384 Hour/Month

=

44.624,64 Ton/Month/Fleet

b. Fleet Amount

=

200.000 Ton/Month

:

44.624,64 Ton/Month/Fleet

=

4,48

~

5 Fleet

c. Unit Amount

- Excavator

=

5 Unit

- Dump Truck

=

30 Unit

d. Production Total / Month

=

44.624,64 Ton/Month/Fleet

x

5 Fleet

=

223.123,20 Ton/Month

FLEET COST

per Month (Rp)

KOMATSU PC 200

5 Unit

Rp

2.166.500.000,00

Hino FM 260 Ti

30 Unit

Rp

16.833.600.000,00

COST per TON

Production Capacity (Ton/Month)

223.123,20

Total Fleet Cost

Rp

19.000.100.000,0

Production Cost / Ton

Rp

19.000.100.000,00

:

223.123,20 Ton/Month

=

Rp

85.155,20

COST (Rp / TON)

Rp

85.155,20

UNIT COST

per Month (Rp)

KOMATSU WA600-6

2 Unit

Rp

559.440.000,00

KOMATSU GD675-5

3 Unit

Rp

559.440.000,00

BOMAG BW 219 DH-4i

2 Unit

Rp

892.740.000,00

MITSUBSHI PS 135

2 Unit

Rp

327.960.000,00

MITSUBISHI TRITON

5 Unit

Rp

236.400.000,00

TOWER LAMP

9 Unit

Rp

270.360.000,00

WATER PUMP

1 Unit

Rp

167.600.000,00

COST per TON

Production Capacity (Ton/Month)

223.123,20

Total Unit Cost

Rp

3.013.940.000,0

SUPPORT UNIT COST ANALYSIS

7. ANALISIS BIAYA UNIT HAULING BATUBARA

COAL HAULING UNIT COST ANALYSIS

(10)

NOTE:

1 Caloric Value

5200-5600 GAR

2 Fuel Price

Rp

15.000

3 Coal Price

Rp

600.000

4 Unit Owning Status

Rental

TARGET PRODUKSI COAL

200.000 Ton / Bulan

TARGET OVER BURDEN (OB)

600.000 Bcm / Bulan

A. Division Cost per Ton Analysis

(Rp)

In (Rp)

Out (Rp)

1 Coal Selling

Rp

600.000,00

Rp

120.000.000.000,00

-2 Overburden Cost

Rp

94.954,16

Rp

18.990.832.430,98

3 Coal Hauling Cost

Rp

85.155,20

Rp

17.031.039.354,04

4 Support Unit Cost

Rp

13.507,96

Rp

2.701.592.662,71

5 Opr.Stockpile/Loading Cost

Rp

-6 Marketing Fee

Rp

-7 Land Acquisition/ Fee

Rp

-8 Reclamation

Rp

-9 Fee KP Owner (All In)

Rp

120.000,00

Rp

24.000.000.000,00

13 Community Development

Rp

5.000,00

Rp

1.000.000.000,00

14 Office Management

Rp

25.000,00

Rp

5.000.000.000,00

15 Hauling Road Fee

Rp

1.000,00

Rp

200.000.000,00

16 Port Facilities Fee

Rp

120.000,00

Rp

24.000.000.000,00

17 Office Staff Salary

Rp

1.700,00

Rp

340.000.000,00

18 Meal

Rp

2.500,00

Rp

500.000.000,00

19 Donation

Rp

-20 HSE Management

Rp

-21 Mob-Demob Equipment

Rp

4.000,00

Rp

800.000.000,00

22 Barging Document

Rp

75.000,00

Rp

15.000.000.000,00

547.817,32

Rp

Rp 109.563.464.447,74

B. Total Production Income per Month

No

Description

Coal Target (Ton/Month)

Income/Month

Cost/Month (Rp)

1 Coal Production Total/Month

200.000 Rp

120.000.000.000,00

2 Rp

109.563.464.447,74

3 Rp

6.000.000.000,00

4.436.535.552,26

Rp

NOTE:

1 If the Stripping Ratio is less than 1 : 4 then the production result will increase + 20 % (Vice Versa)

2 Income / profit will be increased when the price of coal will rise by Lab Speck. (vice versa)