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This may be the author’s version of a work that was submitted/accepted for publication in the following source:

Ross, Maureen,Cruz, Rena,Brooks-Richards, Trent,Hafner, Louise, Pow-ell, Sean, &Woodruff, Mia

(2018)

Comparison of three-dimensional surface scanning techniques for captur-ing the external ear.

Virtual and Physical Prototyping, 13(4), pp. 255-265.

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Comparison of three-dimensional scanning techniques for capturing the external ear

1

Maureen T Ross1, Rena Cruz1, Trent L Brooks-Richards1, Louise M Hafner1, Sean K Powell1,

2

Maria A Woodruff1 3

1. Institute of Health and Biomedical Innovation, Queensland University of Technology (QUT),

4

2 George Street, Brisbane, Australia 4000

5 6

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2

Abstract

7

Congenital facial anomalies, such as microtia (malformation of the external ear), lead to

8

significant psychosocial effects starting from early childhood. Three-dimensional (3D)

9

scanning and advanced manufacturing are being investigated as a cheaper and more

10

personalised method of fabricating reconstructive treatments for patients compared to

11

traditional approaches. To date, most case studies have used expensive 3D scanners, yet, there

12

is potential for low-cost devices to provide comparable results. This study aimed to investigate

13

these different approaches.

14

Both ears of 16 adult participants were scanned with three devices: Artec Spider (Artec

15

Group), Intel® RealSense™ (Intel), and the Apple iPhone® 7 (Apple Inc.) combined with 16

photogrammetry using 90, 60 and 30 photographs. The scanning time, processing time,

17

accuracy, completeness, resolution and repeatability of each technique were assessed using the

18

Artec Spider as a reference scanner.

19

Our results show that the iPhone had the longest processing time however, this decreased

20

nine-fold when reducing the number of photos from 90 to 30. There was no significant

21

difference in the accuracy, completeness or repeatability of the iPhone scans with 90

22

photographs (1.4 ± 0.6 mm, 79.9%, 1.0 ± 0.1 mm), 60 photographs (1.2 ± 0.2, 79.3%,

23

0.9 ± 0.2 mm) or 30 photographs (1.2 ± 0.3 mm, 74.3%, 1.0 ± 0.2 mm). The Intel RealSesne

24

performed significantly worse in each parameter (1.8 ± 03 mm; 46.6%, 1.4 ± 0.5). Additionally

25

the RealSense had significantly lower resolution with not enough detail captured for the

26

application.

27

These results demonstrate that the ear can be accurately 3D scanned using iPhone

28

photographs. We would recommend capturing between 30 and 60 photographs of the ear to

29

create a scan that is accurate but without the downfall of long processing time. Using these

30

methods we aim to provide a more comfortable setting for the patient and a lower-cost and

31

more personalised ear prosthesis.

32 33

Keywords: 3D scanning; photogrammetry; advanced manufacturing; microtia; ear

34

reconstruction; ear prosthesis

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3

Introduction

36

Microtia is a congenital malformation of the outer ear (auricle) which affects approximately

37

one in every 5,000 births worldwide (Luquetti et al. 2011). It is most commonly unilateral

38

(~90% of cases) (Brent 1999). This condition has the potential to cause significant psychosocial

39

and emotional effects for children, which can become permanent without intervention. There

40

are currently three restorative treatments available; surgical reconstruction using autografted

41

rib cartilage, surgical implantation of an alloplastic device, or the use of a personalised silicone

42

prosthesis (Tollefson 2006). Research suggests that early reconstructive intervention provides

43

favourable psychological outcomes for children by minimising the opportunity for harassment

44

from their peers (Johns et al. 2015, 2017).

45

Several case studies to date have shown that three-dimensional (3D) scanning, modelling

46

and printing are effective techniques for fabricating facial prostheses (Ciocca et al. 2007,

47

Subburaj et al. 2007, Liacouras et al. 2011, Mohammed et al. 2018, Unkovskiy et al. 2018) as

48

well as templates for autograft ear reconstruction (Flores et al. 2017, Lin et al. 2018, Ross et

49

al. 2018) and customised tissue-engineered ear scaffolds (Reiffel et al. 2013, Zhou et al. 2018). 50

However, the majority of these studies have used expensive scanners, software and 3D printers.

51

He et al.(2014) presented a low-cost approach using a desktop 3D printer to fabricate silicone

52

ear prostheses, demonstrating significantly lower costs than handmade approaches. There are

53

various techniques that can be used by 3D scanners capture the morphology of the patient’s

54

anatomy, as illustrated in Figure 1, however few studies have to date have looked at lower-cost

55

methods. Recently, Salazar-Gamarra et al. (2016) presented a case study demonstrating the

56

potential for a smartphone to capture 3D scans of a patient’s face using a free software

57

application (Autodesk 123D Catch®) that works by multi-photogrammetry. Unfortunately, this 58

software is no longer available although similar software exists on both smartphone and

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computer platforms.

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To date, limited studies have compared different surface scanning techniques for facial or

61

ear scanning (Koutny et al. 2012, Reichinger et al. 2013, Knoops et al. 2017, Volonghi et al.

62

2018). Despite having smaller sample sizes, these studies established well defined quantifiable

63

methods for comparing 3D scans. Aung et al. (1995) revealed that deviations larger than 2 mm

64

from a reference measurement (or scan) are unreliable, and do not result in accurate 3D models.

65

Based on this, Knoops et al. (2017) was able to conclude that certain 3D scanning devices were

66

accurate for 80-94% of 3D points within this range. However, the devices used in the

67

aforementioned case studies were all relatively expensive (USD 1,000 – 20,000). This study

68

aimed to quantitatively assess the potential for low-cost 3D scanning of the external ear using

69

smartphones. An Artec 3D Scanner was implemented as a reference against two low-cost

70

devices. It was expected that the smartphone would capture comparable scans to that of the

71

reference scanner for the purpose of creating 3D modelled designs for ear prostheses.

72 73 Methods 74 Participants 75

This study included 16 healthy adult participants without microtia (mean age: 26 ± 8 years,

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8 Male, 8 Female). Institutional approval was obtained and all participants provided consent

77

for image acquisition and scientific publication (ethics approval number: 1600000770). Each

78

participant had both left and right ears scanned.

79

3D Scanning and Processing 80

Three different scanning devices with software unique to that device (Table 1) were used:

81

the Artec Spider Scanner (‘Artec’, Artec Group, Luxembourg), a metrology-rated structured

82

light scanner; the Intel® RealSense™ Camera SR300 (‘RealSense’, Intel, Santa Clara, CA, 83

USA) and an Apple iPhone® 7 (‘iPhone’, Apple Inc., Cupertino, CA, USA), with the

84

photographs processed using Agisoft PhotoScan (Agisoft LLC, Russia).

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For each participant, both ears were scanned using all three scanning devices. Participant’s

86

hair was held back from around the ear using hair-ties and hair-pins, to prevent obsturction

87

during scanning. The participants were seated and asked to remain still during the scan

88

acquisition. To ensure reliable comparisons and to negate user error, all scans were captured by

89

the same operator at the same location.

90

Each scanning approach used different methods as described below:

91

1. Artec – the handheld scanner was moved around the participant’s ear at a distance of

92

0.17 – 0.3 m until the ear captured from all angles. The data was processed in Artec

93

Studio 11 (Artec Group, Luxembourg) using the autopilot tool. The points were cropped

94

to eliminate excess information around the ear. The autopilot tool was used to process

95

a final rendered 3D scan. This was exported into Meshlab (Cignoni et al. 2008) where

96

further cropping around the area of interest was performed before being exported as a

97

stereolithography (STL) file.

98

2. RealSense – the 3D point cloud was captured with the DF_3DScan software (Intel,

99

Santa Clara, CA, USA). The handheld scanner was held away from the participant’s ear

100

at approximately 0.5 m so that the ear was in the field of view. Once the scan started the

101

scanner was moved to capture around the ear. The scan was automatically rendered and

102

exported as an OBJ file. Meshlab was used to crop the scan and scale to the dimensions

103

of the Artec scan of the same ear. The scan was then exported as a STL file.

104

3.

iPhone – All photographs were taken using the Camera + iOS application (tap tap tap

105

LLC, USA). This provided improved control of the white balance, ISO, shutter speed

106

and focus of the photographs compared to the default iPhone camera application. At the

107

start of each scan, these settings were selected and locked to remain constant for the

108

scan duration. 90 photographs were captured of each ear at a distance of approximately

109

10-15 cm. Figure 2a shows a guide for taking the photographs to ensure consistency.

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The photographs were uploaded and imported into the program Agisoft Photoscan

111

Standard Edition (‘Agisoft’, Agisoft LLC, Russia) as JPEG files. Three steps were

112

completed: alignment of photographs, generation of a dense point cloud and finally

113

meshing. These steps were all completed using the highsetting on the Agisoft software.

114

Each scan was exported as an STL file and subsequently imported into Meshlab for

115

cropping and scaling. Before being exported, the scan was smoothed using a Laplacian

116

smoothing filter with a step of 15 (assessment of smoothing filter can be seen in

117

Supplementary Materials Figure 1).

118

3.1 To investigate whether taking fewer photos would lead to lower 3D scan quality, we

119

compared different amounts of photograph sets. A MATLAB® (The MathWorks Inc., 120

Natick, MA, USA) script was written to randomly select sets of 60 and 30 photographs

121

from the full 90 photograph set for each participant’s ear. 3D scans were then produced

122

for each of these small photograph sets using the method previously described. These

123

were compared according to the analysis parameters described hereafter. A minimum

124

of 30 photographs was used for this method as below this was found to have a large

125

effect on results (Supplementary Material – Table S1).

126

Analysis 127

Six parameters were used to assess and compare the methods; acquisition time, processing

128

time, accuracy, completeness, resolution, and repeatability. 129

Acquisition and processing time were measured and recorded for each ear scan performed 130

to assess the suitability of each method.

131

Accuracy was defined as the deviation between scans (RealSense/iPhone) and the reference 132

scan (Artec), which is metrology rated and acts as the gold standard. Using the software

133

CloudCompare (Girardeau-Montaut 2017), all scans were aligned to the reference scan,

134

cropped to identical boundaries, and then exported as an STL file (Figure 2b). These STL files

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were used for the analysis parameters described hereafter. In CloudCompare, the

‘cloud-to-136

mesh’ tool was used to calculate the directional deviation (mm) between each 3D point in the 137

scans (RealSense/iPhone) and the closest 3D point in the reference scan (Artec). The results

138

were exported in software specific data format (VTK). For each participant scan, the root mean

139

square (RMS) value was calculated. The VTK file was also imported into Paraview (Kitware

140

Inc., Clifton Park, NY, USA) to visualise scaled colour maps of the absolute deviation between

141

scans.

142

Completeness was defined as the percentage of points in the RealSense/iPhone scans that 143

were within 2 mm of the corresponding points in the Artec scan (Aung et al. 1995) The data

144

was analysed using the ‘cloud-to-mesh’ tool in CloudCompare with the exception that the scan

145

being analysed was set as the reference scan and the Artec scan was the compared experimental

146

scan. By defining the scans in this way, the number of points in the Artec scan would be

147

considered ‘100%’. The number of points in the Artec scan that were within 2 mm of the scan

148

being analysed would then be considered ‘captured’. The VTK file containing the data was then

149

exported and the number of points within 2 mm were described as a percentage of the total

150

number of points within the scans.

151

Resolution was calculated using the ‘Area and Volume’ plugin (Vonc 2015) for MAXON 152

Cinema 4D (MAXON Computer GmbH, Friedrichsdorf, Germany). The polygon count and

153

area (mm2) of each scan was recorded. A higher polygon count per area indicated higher

154

resolution compared to a lower count per area.

155

Repeatability was analysed by scanning one participant’s ear five times with each device. 156

The scans were all taken using the same method as detailed previously. A 20 minute break was

157

taken between each set of scans to mitigate some of the learning effect from repeated scanning.

158

To compute the repeatability measure, the RMS value between all corresponding 3D points in

159

each pair of 3D scans was calculated (Scan 1 vs 2, 1 vs 3, 1 vs 4, 1 vs 5, 1 vs 6, 2 vs 3, etc.,

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with ten pairs in total). The RMS values were calculated for each, and then an overall RMS

161

(mean and standard deviation) for each device was given.

162

Statistical Analysis 163

Graphpad Prism 7 (GraphPad Software Inc., San Diego, CA, USA) was used for statistical

164

analysis. A one-way ANOVA with Tukey’s multiple comparison test (or the non-parametric

165

equivalent as required) was used to compare each parameter. P-values of < 0.05 were

166 considered significant. 167 168 Results 169

The results from each of the analysis parameters: scanning time, processing time,

170

accuracy, completeness, resolution, repeatability and smoothing are detailed below. Figure 3

171

displays the 3D scans captured from one of the participants.

172 173

Acquisition Time 174

All three scanning devices had scan time per ear of 2 minutes or less (Artec:

175

2.0 ± 0.7 minutes; RealSense: 0.5 ± 0.2 minutes; iPhone: 1.9 ± 0.2 minutes). This is incredibly

176

important for the translation to clinical use with children as they find it difficult to remain still

177

for long periods, hence keeping scan times as short as possible is preferential. The RealSense

178

had a significantly shorter scan time (p < 0.0001) compared to the Artec and iPhone with no

179

significant difference found between Artec and iPhone scanning times.

180

Processing Time 181

A larger variation in processing time was observed between techniques, as shown in

182

Figure 4a. Although the RealSense instantly produced a 3D scan, it required manual cropping

183

and scaling (1.2 ± 0.5 minutes). The Artec on average took 8.9 minutes (± 1.8 minutes) to

184

render the final 3D scan. The processing time varied greatly for the iPhone, with

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photogrammetry depending on the number of photographs used to create the scan (90

186

photographs: 211.4 ± 115.4 minutes; 60 photographs: 80.8 ± 62.5 minutes; 30 photographs:

187

24.6 ± 12.0 minutes). Furthermore, it was noted that the more photographs in the set, the larger

188

the standard deviation. It should be noted that the processing times for the iPhone scans only

189

required an operator to be present for approximately 10 minutes of the total processing time.

190

Accuracy 191

The directional deviation values were used to calculate RMS distance for each scan

192

(Figure 4b). A lower RMS value indicates the scan is of higher accuracy. The RealSense had a

193

significantly higher RMS distance (1.8 ± 0.3 mm) compared to each of the iPhone experimental

194

groups (p < 0.0001). Interestingly, RMS distance appeared to be independent of the number of

195

iPhone photographs used (90 photographs: 1.4 ± 0.6 mm; 60 photographs: 1.2 ± 0.2 mm;

196

30 photographs: 1.2 ± 0.3 mm, with no significant difference between groups p > 0.2). Colour

197

maps were also created to visualise areas of higher deviation (Supplementary Materials Figure

198

2).

199

Completeness 200

Figure 4c illustrates the completeness results averaged over all scans in the study. The

201

RealSense scanner had significantly lower completeness compared to each iPhone scan

202

(46.6 ± 7.8%, p < 0.001). There was no significant difference in the completeness of the iPhone

203

scans using 90, 60 or 30 photographs (79.7 ± 9.6%; 79.6 ± 8.6%; 74.3 ± 9.1% respectively, p >

204

0.07 between groups). This is consistent with the accuracy results. Figure 5 shows the points

205

that were captured by the RealSense and iPhone within 2mm of the Artec scan for one

206

participant as a representative of the cohort (additional participants can be seen in

207

Supplementary Materials 3 and 4). It was observed that the cavities of the ear and the lower and

208

upper sections behind the ear were the most common features not able to be captured within a

209

reliable range.

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10 Resolution

211

Resolution was extremely low for the RealSense (2.2 ± 0.4 polygons/mm2, p < 0.0001) 212

with very little detail attained, and much of the scan had been over smoothed.. As expected, the

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Artec scanner had the highest resolution of 68.3 ± 17.8 polygons/mm2. There was no significant

214

difference in the resolution of the different experimental groups for iPhone

215

(90 photographs: 31.2 ± 9.5; 60 photographs: 27.0 ± 7.2; 30 photographs: 25.5 ± 10.8, p > 0.4

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when comparing 90 vs 30, 90 vs 60 and 60 vs 30) although the iPhone with 30 photographs was

217

rougher than the other scans (Supplementary Material – Table S2).

218

Repeatability 219

Figure 4d shows the repeatability measure for each scanning technique. The Artec

220

demonstrated a significantly higher repeatability than the RealSense and the iPhone in all cases

221

(0.5 ± 0.1 mm, p < 0.002). The RealSense was significantly less reliable than all other devices

222

(1.4 ± 0.5 mm, p < 0.01). There was no significant difference between the repeatability of scans

223

produced by the iPhone (90 photographs: 1.0 ± 0.1 mm; 60 photographs: 0.9 ± 0.2 mm; 30

224 photographs 1.0 ± 0.2 mm, p > 0.9). 225 226 Discussion 227

3D scanning and advanced manufacturing of prosthetics offer significant advantages over

228

traditional hand-crafting approaches. The technology can provide a more comfortable

229

procedure for the patient, increase customisation and satisfaction whilst reducing cost and

230

labour. Much of the current literature demonstrating the advantages of this technology however,

231

are based on the use of relatively expensive 3D scanners and 3D printers. These costs can limit

232

their translation to clinical use. With the advent of sophisticated computer software and readily

233

available smartphones containing high-quality cameras, the possibility exists for high-quality

234

scanning to be achieved at a comparatively low-cost compared to high-end scanners. As such,

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the aim of this study was to use a metrology rated Artec 3D scanner as a reference to compare

236

two low-cost scanning devices, the RealSense and an iPhone for 3D surface scanning of the

237

ear.

238

Each of the scanning techniques was fundamentally different in their approach to scan the

239

subject; the Artec and RealSense scanners projecting patterns onto the object and measuring

240

changes in these patterns due to the shape of the object with cameras (Artec – three, Realsense

241

– one), , and the iPhone photogrammetry approach using several photograph of the object taken

242

from different locations and triangulating common features in the photographs to establish 3D

243

locations . All of the devices chosen were hand held, rather than static. While static scanners

244

are cheap and cost effective, multiple scans from different angles are still required requiring the

245

patient to move and rotate into potentially uncomfortable positions. As such hand held scanners

246

would increase patient comfort and reduce post-processing required by aligning multiple scans

247

(Volonghi et al. 2018). By establishing the validity of a new, more cost-effective scanning

248

technique, the clinical take-up of additive manufacturing for prosthetic fabrication could be

249

accelerated. In order to evaluate their suitability as alternatives to the relatively expensive Artec

250

scanner, we compared the scanning devices based on scanning and processing time, accuracy,

251

completeness, resolution and repeatability (Table 2).

252

The accuracy and completeness of each scanning device was quantified by calculating how

253

far each point deviated from the reference scan. The scans generated using the iPhone were

254

found to be significantly more accurate and complete than those generated by the RealSense

255

(Figure 4). Whilst the RealSense had an accuracy within the 2 mm threshold(Aung et al. 1995),

256

it only captured 47% of the ear, thus making it unacceptable for clinical use. It was a significant

257

finding of this study that the accuracy and completeness of the scans generated from the iPhone

258

was statistically independent of whether 90, 60 or 30 photographs were used. This would lead

259

to shorter scanning time (beneficial for the patient and the clinician) without compromising

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scan quality. Furthermore, the processing time would be significantly reduced (up to nine fold)

261

resulting in a more streamlined prostheses fabrication process. The iPhone average of

262

75 - 80% completeness (no significance between the number of photographs used) is only

263

slightly lower than what has been shown for facial scanning with other devices

264

(80 – 94% completeness)(Knoops et al. 2017), with the differences mostly due to the difficulty

265

capturing features behind the ear and around the ear canal.

266

Of the three techniques used, the Artec was the only device able to give real-time feedback

267

whilst scanning. During scanning with the Artec, the operator was able to report that tracking

268

was frequently lost behind the ear (tracking was recovered before continuing the scan as to not

269

affect the results). This is likely due to poor accessibility by the scanner (it was reportedly easier

270

to scan participants with ears that projected at a larger angle from the head). This loss of detail

271

behind the ear was also noted in the scans produced from the RealSense and iPhone after

272

processing. This is in agreement with the finding of Reichinger et al. (2013) detailing the

273

difficulties in scanning the external ear. However, it should be considered that as the back of

274

the prosthetic ear would not likely be visible once the prosthesis is attached to the patient, the

275

missing information could be interpolated or a parametric model can be used when 3D

276

modelling the prosthesis design prior to 3D printing (Bos et al. 2015). The disadvantage,

277

however, is the increased modelling time required to add this detail to the prosthetic design.

278

Additionally, other areas around the ear canal that were also hard to capture would interface

279

with the patient’s skin thus not requiring modelling of a silicone substitute (Mohammed et al.

280

2018).

281

While this study provided a valuable quantitative assessment of low-cost scanning

282

approaches, the participant demographic was healthy, unaffected adults. This was chosen on

283

the guidance of our University ethics committee and a clinical ethics committee as children are

284

known to be a vulnerable participant group. As it has been shown that the ear reaches 87% of

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its size by the time a child is five years of age, as well as patients not being limited to children

286

we believe our data is still novel (Farkas et al. 1992). Nonetheless it would be beneficial in

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further studies to include child participants (16 years and under) who are and are not affected

288

by microtia to develop intuitive, practical and clinically applicable methodologies. It is

289

expected that children will add a level of complexity due to less self-control of movement which

290

could interrupt the scan acquisition. However, it is hoped that providing a comfortable

291

environment with the use of technology and video, it will be possible to have the child focus on

292

a point of interest to keep them still for the duration of the scanning. Additionally, this study

293

focused on using the iPhone 7 for capturing the photographs for photogrammetry. It is our goal

294

in future research to translate this low-cost and accessible technique to other devices as well as

295

older and newer generations of smartphones. This is important given the variation in the

296

resolution of smartphone cameras and automatic processing of the photographs by the camera’s

297

software. One additional consideration that will have to be addressed is regulation surrounding

298

smartphone use in a clinical setting. It is known that doctors and clinicians already use

299

smartphones to capture information about patients (Burns and Belton 2013, Abbott et al. 2017)

300

but proper regulations and procedures around the storage of this content will need to be

301

established.

302

For photogrammetry to accurately capture 3D scans of ears for 3D printed prostheses,

303

photographs of the ear must be taken from well-distributed distances and angles to ensure

304

effective coverage (Salazar-Gamarra et al. 2016). The Autodesk 123D Catch® application 305

guided the operator on where to take photographs around the object they were scanning. To

306

replicate this, we used preliminary experiments to develop an operator guide on the best way

307

to take 90 photographs of the ear for 3D scanning with photogrammetry. To further increase

308

the repeatability of iPhone scans, a guide for taking 30 photographs, as well as a short training

309

session or video would be recommended for clinical use.

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In conclusion, 3D scanning and advanced manufacturing show great potential to generate

311

new innovative treatments for microtia. This study aimed to compare low-cost devices for 3D

312

surface scanning the ear with a relatively high-cost, high-end industrial 3D scanner. The

313

iPhone 7 combined with photogrammetry produced 3D scans accurate to 1.2 mm with potential

314

for 3D modelling, and ultimately printing of a personalised prosthetic ear. We found the

315

accuracy, completeness and repeatability of the 3D scans produced by the iPhone 7 were 316

significantly greater than those produced by the RealSense scanner (p < 0.0001). Of particular

317

interest was the observation that the quality of the iPhone photogrammetry approach appeared

318

independent of whether 90, 60 or 30 photographs were used. This is an important finding as the

319

processing time was nine-fold faster with 30 photographs used (25 minutes), compared to 90

320

(211 minutes). The use of smartphones for low-cost scanning of the ear could provide an

321

accessible and affordable way for clinics to introduce new best practice methods to the clinic.

322

With the assumption that a smartphone with camera capabilities would already be available,

323

the cost of this technique would equate to ~USD 179 (Agisoft Photoscan software) which is

324

less than 1% of the cost of an Artec Spider 3D scanner (~ USD 22,500), and is a highly

325

compelling reason to adopt this approach.

326 327

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Conflict of interest

328

The authors have no conflicts of interest to disclose.

329 330 331 332 333 334 335 336 337 338 339 340

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20 Table 1. The scan devices used to scan each participant.

428

Device Artec Spider (Artec Group Luxembourg)

Intel® RealSense™

Camera SR300 (Intel, Santa Clara, CA,USA)

Apple iPhone® 7 (Apple

Inc., Cupertino, CA, USA)

Technique Structured Light Structured Light Photogrammetry Manufacturers Specifications Depth Range: 0.17–0.3 m Frame/Sec: 7.5 3D Resolution: 0.1 mm 3D Point Accuracy: 0.05 mm Texture Resolution: 1.3 MP Depth Range: 0.3-1.5 m Frame/Sec: 30 RGB Resolution: 1080p Resolution: 12 MP Aperture: ƒ/1.8 Cost (USD) $22,500 $150 $549

Software Artec Studio 11 (Artec Group, Luxembourg)

DF_3DScan (Intel, Santa Clara, CA, USA)

Camera+ iOS application (tap tap tap LLC, USA) and Agisoft PhotoScan Standard Edition (Agisoft LLC, Russia)

Cost (USD) 20 seats included with scanner

Included with scanner $4.49 (Camera+) $179 (Agisoft) 429

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21 Table 2. Summary of results. Mean and standard deviation shown for all participants (n = 32).

431 Artec Spider Intel RealSense iPhone 7 90 Photos iPhone 7 60 Photos iPhone 7 30 Photos Time to Scan (minutes) 2.0 ± 0.7 0.5 ± 0.2 1.9 ± 0.2 1.3 # 0.6# Time to Process (minutes) 8.9 ± 1.8 1.2 ± 0.5 211.4 ± 115.4 80.8 ± 65.5 24.6 ± 12.0 Accuracy (RMS (mm)) Reference 1.8 ± 0.3 1.4 ± 0.6 1.2 ± 0.2 1.2 ± 0.3 Completeness (%) Reference 46.6 ± 7.9 79.7 ± 9.6 79.6 ± 8.6 74.3 ± 9.1 Resolution (polygons/mm2) 68.3 ± 17.8 2.2 ± 0.38 31.2 ± 9.5 27.0 ± 7.2 25.5 ± 10.8 Reliability (RMS (mm)) 0.5 ± 0.1 1.4 ± 0.5 1.0± 0.1 0.9 ± 0.2 1.0 ± 0.2

# As these experimental groups were randomly selected from the 90 photographs taken these time 432

are an estimate based on the scan time for 90 photographs. 433

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22

434

Figure 1. Schematic of different techniques by which 3D scanners capture information. A)

435

Structured light scanning, B) laser triangulation, C) time of flight, D) stereo-photogrammetry,

436

E) multi-photogrammetry.

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23

438

Figure 2. A) Guide for taking 90 photographs of the ear with the iPhone 7 i) 10 photographs

439

moving horizontally from 5 different viewing angles, ii) 10 photographs moving vertically from

440

2 viewing angles – in front and behind the ear, iii) 20 photographs at closer range to capture

441

narrow cavities are more detailed features. B) Method for aligning 3D scans for comparison i)

442

the Artec scan was used as the reference, ii) the RealSense and iPhone scans were aligned to

443

the reference, iii) and then all scans were cropped to the same boundaries.

444 445

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24

446

Figure 3. The 3D scans captured of one participants left ear viewed from the front and behind

447

the ear. Photographs of the participants ear on the far left. Screenshots of the 3D scans are on

448

the right. Highlighted are areas of hard to scan regions where the Artec and RealSense software

449

has poorly interpolated missing data, creating incorrect anatomy. For the Artec (reference scan)

450

this interpolated data made up 1% of the total scan area.

451 452

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25

453

Figure 4. Results from analysis, n = 32 except where stated otherwise. A) Processing time

454

– including cropping, scaling, rendering and any other computer processing time. B) Accuracy

455

– defined by the root mean square (RMS) distance (mm), RMS distances closer to zero are more

456

accurate. C) Completeness – percentage of data points in the Artec scan (reference) that were

457

captured within 2 mm by each device. D) Repeatability – defined by the RMS (mm). One

458

participant was scanned five times with each device and scans were compared for comparison

459

(n = 10).* p < 0.01 when the RealSense was compared to the iPhone for all groups, ** p < 0.002

460

when the Artec was compared to all other devices, *** p < 0.0001 when the RealSense was

461

compared to the iPhone for all groups.

462 463 464

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26

465

Figure 5. Completeness of each scanning technique displayed by the points in the reference

466

scan (Artec, 100%) that were captured within 2 mm. Scans for one participant’s ear are shown

467

at two viewing angles: in front of the ear and behind the ear. Individual completeness scores

468

for participant are included.

469 470

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27

Comparison of three-dimensional surface scanning techniques for

471

capturing the external ear

472

Maureen T Ross, Rena Cruz, Trent L Brooks-Richards, Louise M Hafner, Sean K Powell, Maria A 473 Woodruff 474 Supplementary Material 475 476

Figure S1. Assessment of step level for Laplacian smoothing filter. A) Effect of smoothing

477

filter on iPhone scan from 30 photographs for one participant. The effect of smoothing

478

appears to plateau past step 15. B) The accuracy results of the iPhone with 30 photographs

479

with different filter steps (n = 32). C) The completeness results of the iPhone with 30

480

photographs with different filter steps (n = 32). Based on these results a step of 15 was chosen

481

as past this no major benefit was seen.

482 483

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28

484

Figure S2. Colour maps of the absolute deviation (mm) which was calculated as the distance

485

between a point in the scan (RealSense, iPhone) and its closest point in the reference scan

486

(Artec). A) Participant with average RMS value to represent the cohort. B) Participant with

487

the best RMS value. C) Participant with a poor RMS value. Artec shown in grey as reference

488

scan. Deviation scale set from 0 mm (blue) to 5 mm (red). Individual RMS values are

489

displayed for each participant scan.

490 491

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29

492

Figure S3. Additional examples of percentage completeness for participants. A) Participant

493

with best percentage completeness. B) Participant with poor percentage completeness.

494

Completeness of each scanning technique displayed by the points in the reference scan (Artec,

495

100%) that were captured within 2 mm. Individual completeness cores are displayed for each

496

participant scan.

497 498 499

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30 Table S1. Assessment of lower threshold of photos to use for photogrammetry with the

500

iPhone 7. One participant was sampled for batches of 20, 15 and 10 photographs in triplicate.

501

These was assessed using the same accuracy and completeness parameters used in the study.

502

It was noted that one replicate for the 10 photographs group did not process as too few points

503

were found in the set. There was a large reduction in completeness after 20 photos.

504 505 Photographs 90 60 30 20 15 10 Accuracy (mm) 0.93 0.94 1.23 1.09 0.99 1.01# Completeness (%) 94.1 93.4 82.3 71.1 70.9 64.4#

# one triplicate from this group did not process as not enough common points were found throughout 506

the set. 507

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31 Table S2. Median surface roughness of each scanning technique. Roughness was averaged

509

over three sample areas of the ear for each participant. Each sample area was exported in ply

510

format and then assessed using a Matlab script based off “Gridfit” (D’Errico 2016). The

511

iPhone 7 with 30 photographs was the only group that was statically rougher than the Artec

512

(reference). The Intel RealSense was smoother however not significant (p = 0.0875).

513 514 Artec Spider Intel RealSense iPhone 7 90 Photos iPhone 7 60 Photos iPhone 7 30 Photos Median Surface Roughness (mm) 0.012 0.005 0.019 0.025 0.040* P value Reference 0.0875 >0.9999 0.2528 0.0031

* Statistically significant compared to the Artec (p < 0.05) 515

References

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