Ms e001 Cable Pulling Termination

A

10-01-2010

RL _______

MH ______

HM________

Issue for Information

CONTRACT NO.

xxxxxxxxxx

ITEM: EARTH WORKS

ORIGINATOR: TRANS MIDDLE EAST GENERAL

CONTRACTOR

PIL JOB No. xxxx

GULF CLASSIC Doc. No. xxxxx

WBS Code:

₀₀₀

Contract No :

_xxxxx

GASCO Doc. No. : xxxxxxxxxx

PROJ. N :

_xxxxx

Page 1 of 10

Project No. xxxx

ASAB 3 (A3) PROJECT

Document No. xxxx

CONTRUCTION METHOD

STATEMENT

FOR

CABLE PULLING, LAYING, JOINTING

& TERMINATION

Rev.

Date

QA/QC

Engineer

ORIGINATOR

QA/QC

Manager

REVIEWED

Project

Manager

APPROVED

DESCRIPTION

Revision Description

Rev. No.

Section

Revision Description

A

All

Issue For Information

HOLDS

No.

Section

HOLD Description

DOCUMENT TITLE:

CONSTRUCTION METHOD

STATEMENT FOR CABLE PULLING,

LAYING, JOINTING & TERMINATION

Project No.: xxxxxx

GASCO DOC. NO.

xxxxxxx

REV.

A

DATE: 10-01-

2010

Page 3 of 10

INDEX

1. PURPOSE

2. SCOPE

3. REFERENCES

4. DEFINITIONS

5. RESPONSIBILITIES

6. PROCEDURE

7. TOOLS

8. SAFETY INSTRUCTIONS

1.

PURPOSE

T

HE PURPOSEOFTHISMETHODSTATEMENT ISTO PROVIDEGENERALGUIDELINES FORCABLE LAYING ANDCABLE TERMINATIONFOR CONTROLANDSIGNAL CABLESFOR TRIM

2

PHASEII PROJECTAT

GASCO.

2.

SCOPE

S

COPEOFTHISMETHODSTATEMENT COVERSTHEFOLLOWINGSACTIVITIES

.

•

M

ATERIAL

H

ANDLING

•

P

ROCEDURE

•

P

RECAUTION

•

T

ESTING

•

I

NSPECTION

3.

REFERENCES

T

HE FOLLOWINGDOCUMENTSARE CONSIDEREDAS REFERENCE DOCUMENTS

:

−

P

ROJECT

S

TANDARD INSTALLATIONDRAWINGS

−

P

ROJECT SPECIFICATIONS

−

P

ROJECT

Q

UALITY

P

LAN

(PQP)

−

I

NSPECTION AND

T

EST

P

LAN

4.

DEFINITIONS

−

C

LIENT

A

BU

D

HABI

G

AS

I

NDUSTRIES

, GASCO

−

C

ONTRACTOR

TMEGC / G

ULF

C

LASSIC

−

SE

S

ITE

E

NGINEER

−

SUP

S

UPERVISOR

−

ITP

I

NSPECTION AND

T

EST

P

LAN

−

E&I

E

LECTRICALAND

I

NSTRUMENT

−

PC

P

LANT

C

ONSTRUCTION

−

QA/QC

Q

UALITY

A

SSURANCEAND

C

ONTROL

−

MS

M

ETHOD

S

TATEMENT

−

IFC

I

SSUEFOR

C

ONSTRUCTION

−

PPE

P

ERSONAL

P

ROTECTION

E

QUIPMENT

−

HSE

H

EALTH

S

AFETY

& E

NVIRONMENT

DOCUMENT TITLE:

CONSTRUCTION METHOD

STATEMENT FOR CABLE PULLING,

LAYING, JOINTING & TERMINATION

Project No.: xxxxxx

GASCO DOC. NO.

xxxxxxx

REV.

A

DATE: 10-01-

2010

Page 5 of 10

5.

RESPONSIBILITIES

S

UPERVISOR

S

UPERVISORWILLCHECK CABLEROUTING AS PERPROJECTDRAWINGSAND SPECIFICATIONS

,

ALLCABLES

,

CONTROL ANDINSTRUMENT TOBE LAIDAND INSTALLEDAS PERABOVESTANDARDDETAILS

.

SE

S

ITE

E

NGINEER ISTOENSURE THATALLACTIVITIESMENTIONED ABOVE COMPLYWITHPROJECT DRAWINGS

,

SPECIFICATIONSANDSTANDARD DETAILS

PTW H

OLDER

GASCO W

ORKPERMIT SYSTEMWILL BEFOLLOWED

. W

ORK

-

PERMIT

COORDINATOR WILLBE RESPONSIBLEFOR THISANDTHEWORK

-

PERMITHOLDER WILL BERESPONSIBLE TOFOLLOW

GASCO

WORK

-

PERMITREQUIREMENTS

.

6.

PROCEDURE

6.1

RECEIPT AND STORAGE OF MATERIAL

•

T

HE MATERIAL RECEIVED FROM CLIENT SHALL BE STORED IN DESIGNATED AREA OF STORE

.

•

A

RRANGEMENTS SHALL BE MADE TO PROTECT AGAINST EFFECTS OF WEATHER AND ENVIRONMENT

.

6.2

ARRANGEMENT CABLE LAYING FOR TERMINATION

•

P

REPARATIONOFGLANDHOLEINBOTTOM PLATEOFGLANDBOX

.

•

M

ARKINGOF GLANDHOLEAS PERSIZE

.

•

U

SINGOFHOLESAWWITHDRILL MACHINE

.

•

F

ILINGOFSHARPEDGESOF GLANDHOLE

.

6.2.1 P

RE

-I

NSTALLATION

R

EQUIREMENTS

•

T

HE

S

ITE

E

NGINEER IS TO CHECK CONFORMITY WITH CABLE SCHEDULE

,

SUITABILITY OFCABLE ROUTEAND PREPAREA CABLE LAYINGPLAN

.

•

I

NSULATION RESISTANCE OF THE CABLES SHALL BE CHECKED BEFORE LAYING CABLES

.

6.2.2 P

REPARINGOF

L

AYING

•

C

ABLES ROLLERS ARE TO BE USED FOR LAYING CABLES OVER CABLE TRAYS TO REDUCE FRICTIONANDPREVENT DAMAGETOTHECABLES SHEATH

.

6.2.3 C

ABLE

L

AYING

•

C

ABLE DRUM IS TO BE SHIFTED TO SITE AND JACKED UP FOR LAYING OUT

. T

HE DRUM JACKING ARRANGEMENT IS TO BE SUITABLE FOR THE SIZE AND WEIGHT OF THEDRUM

. U

NROLLINGOF THECABLE IS ASPERDIRECTION SHOWNONDRUM

.

•

F

ORLARGE SIZECABLE

,

A PROPERSIZE CABLEPULLING SOCK SHALLBE USED

.

•

S

UFFICIENT

N

O

.

OF SKILLED

&

UNSKILLED

WORKERS ARE TO BE EMPLOYED TO LAY THECABLETAKING CAREOFTHEFOLLOWING

:-−

T

HE CABLE DOES NOT STRAY AWAY FROM THE ROUTE AND REMAINS ONTHEROLLERS

.

−

T

HE CABLE DOES NOT TOUCH OR SCRATCH AGAINST ANY OBJECT DAMAGINGITIN ANYWAY

.

−

T

HE CABLEIS PULLEDUNIFORMLYALLALONGTHEROUTE

.

6.2.4 C

ABLE

T

ERMINATION

•

A

LL

J

OINTING AND TERMINATION WORK SHALL BE CARRIED OUT BY TRAINED TECHNICIANS

,

EXPERIENCEDINSUCHWORK FORTHEOPERATING VOLTAGE CONCERNED

.

•

P

ROPER CRIMPINGTOOLSSHALLBEUSED FORCOMPRESSION TYPELUGS

.

•

A

LL CABLES ARE TO BE TERMINATED USED GLANDS OF PROPERTYPE AND SIZE AS PERAREA

CLASSIFICATION

.

•

T

HE GLAND SHALL BE ASSEMBLED STRICTLY IN ACCORDANCE WITH THE MANUFACTURER

’

S INSTRUCTION

,

PARTICULAR ATTENTION BEING PAID TO ENSURING GOOD MECHANICAL AND ELECTRICAL CONTACT BETWEEN PARTS WITH OUT EXCESSIVE STRAINORDISTORTIONOFCABLE

.

•

T

HE ENTIRE BODY OF THE CABLE MUST ENTER THE GLAND

. T

HE CABLE SHALL BE ONA STRAIGHT AXISFROM APOINT AT LEASTSIXDIAMETER BEFOREENTERINGTHE GLAND

. S

EALS SHALL BE CHECKED FOR CORRECT SIZE AT THE POINT OF APPLICATION

.

•

U

NUSED CABLE ENTRIES SHALL BE CLOSED WITH PLUG SUITABLE FOR THE DEGREE OFPROTECTION ANDCLASSIFICATION

.

6.2.5 C

IRCUIT

I

DENTIFICATION

•

P

ROPER IDENTIFICATION TAGS SHALLBE USEDFOR IDENTIFICATION OFTHECABLES

.

C

ABLES CORES SHALL BE POSITIVELY IDENTIFIED AT EVERY TERMINAL POINT

,

IN ACCORDANCE WITHTHEDRAWINGSANDSPECIFICATION

.

6.2.6 I

NSPECTION

•

I

NSPECTION AND

T

EST

P

LAN SPECIFIC TO PROJECT REQUIREMENTS SHALL BE FOLLOWEDANDINSPECTIONSACTIVITIES ARERECORDEDONTHEFORMATS

. .

DOCUMENT TITLE:

CONSTRUCTION METHOD

STATEMENT FOR CABLE PULLING,

LAYING, JOINTING & TERMINATION

Project No.: xxxxxx

GASCO DOC. NO.

xxxxxxx

REV.

A

DATE: 10-01-

2010

Page 7 of 10

6.3

PRECAUTIONS

6.3.1 E

XISTING

I

NSTALLATIONS

•

N

O WORK IN THE IMMEDIATE VICINITY OF EXISTING ELECTRICAL INSTALLATIONS SHALLBE ALLOWEDWITHOUTVALIDPERMIT TOWORK

.

•

W

HERE IT WOULD BE REQUIRED TO WORK IN THE VICINITY OF ELECTRICAL EQUIPMENT ALL NECESSARY PRECAUTION TO AVOID ACCIDENT CONTACT WITH LIVE CONDUCTORSETC

.

WOULDBETAKEN

.

•

A

COMPETENT QUALIFIED ELECTRICIAN SHALL CARRY OUT INSTALLATION MODIFICATIONORWORK INTHEIMMEDIATE VICINITYOFANY ELECTRICALEQUIPMENT UNDERFULL TIMESUPERVISION

.

6.3.2 N

EW

I

NSTALLATIONS

•

A

LLTHE PRE

-

ASSEMBLED RACKS

(PAR’

S

),

PRE

-

ASSEMBLED UNITS

(PAU’

S

)

AND VENDOR

-

ASSEMBLED UNITS

(VAU’

S

)

SHALL BE PRE

-

INSTALLED WITH THE SECONDARY LIGHTING SYSTEM

. O

NLY THE INTERCONNECTION TO BE CARRIED OUT AT SITE

.

•

A

LL THE MODULAR BUILDINGS

(VSD

AND

S

UBSATION

-11)

SHALL BE PRE

-INSTALLED WITH THE INTERNAL WIRING

,

ONLY THE INTERCONNECTION TO BE CARRIEDOUT ATSITE

.

•

C

ABLESIN CABLE TRAYS SHALLBE PROTECTEDFROMWELDING SPARKS ANDOTHER FALLINGOBJECTS BYUSING

GI S

HEET ETC

.

•

C

ABLES INSULATION SCRAPS SHALL BE REMOVED ON DAILY BASIS FROM PANELS

/

CONTROL ROOMS

.

6.3.3 S

CAFFOLDING

•

S

CAFFOLDING SHALL NOT BE DISTURBED OR ALTERED BY ANY UNAUTHORIZED PERSONS

. W

HERE ALTERATIONS ARE REQUIRED AN AUTHORIZED

S

CAFFOLDER WOULD BE USED TO CARRYOUT THE WORK UNDER COMPETENT SUPERVISION PER SAFETY

TAG

SYSTEM

.

•

W

HEREMATERIALS ARETO BEPOSITIONED ONSCAFFOLDING ITSHALLBE ENSURED THATTHESCAFFOLDING ISNOT OVERLOADED

.

STRUCTURE

,

OR THESE UNDER CONSTRUCTION

,

THE CLIENT

’

S REPRESENTATIVE SHALLBE CONSULTEDBEFOREPROCEEDINGWITHERECTION

.

7.

TOOLS

•

H

AND

D

RILL

M

ACHINE

•

H

OLE

S

AW

•

F

ILE

•

D

RUM

J

ACKS

•

A

XLE

•

C

ABLES ROLLERS

•

C

ERTIFIED

T

EST

E

QUIPMENT

.

•

C

ABLE

K

NIFE

•

C

ABLE

C

UTTER

•

L

UGS

P

RESS

•

S

IDE

C

UTTER

•

W

IRE

S

TRIPPER

•

I

NSULATION

T

APE

•

H

ACK

S

AW

8.

SAFETY INSTRUCTIONS

D

URINGTHE

I

NSTALLATION ALLMEASURESSHALLBEADOPTEDTO ENSURESAFE WORKING

.

•

C

LIENT SITEMANAGEMENTSYSTEMSHALLBE IMPLEMENTED

•

A

LL PERSONNELINVOLVEDSHALLUSENECESSARY

PPE.

•

A

LL EQUIPMENT WILL BE INSPECTED BY

HSE (TMEGC / GILF

CLASSIC)

PRIOR TOUSE

.

•

A

CCESSAND GOODHOUSEKEEPINGWILLBE MAINTAINED

.

•

F

IRE EXTINGUISHER WILL BE AVAILABLE AT ALL WORK FRONTS WHERE APPLICABLE

.

•

A

LL ACTIVITIES AT HEIGHTS WILL BE PROVIDED WITH SUITABLE WORKING PLATFORM

•

W

HEN WORKING AT HEIGHT PROPER FALL PROTECTION MEASURES SHALL BE TAKEN

.

DOCUMENT TITLE:

CONSTRUCTION METHOD

STATEMENT FOR CABLE PULLING,

LAYING, JOINTING & TERMINATION

Project No.: xxxxxx

GASCO DOC. NO.

xxxxxxx

REV.

A

DATE: 10-01-

2010

Page 9 of 10

•

A

LL ACCESS LADDERS AND SCAFFOLDING SHALL BE SECURED AND SAFETY TAGGED BEFOREUSE

.

•

W

ASTE MANAGEMENTSHOULDBE STRICTLY FOLLOWEDTO KEEPTHE JOBSITE NEAT ANDCLEAN

.

•

T

HE FOLLOWING PERSONAL PROTECTION WEARS SHALL BE USED SAFETY HELMET

,

SAFETYGOGGLES

,

SAFETYSHOES

,

HANDGLOVES

,

ANDGASMASK

.