Table of Contents
CAMSERV Aftermarket Services
CAMSERV Service Facilities . . . 77
CAMWARE Software . . . 78
CAMCHEC Riser Inspection Services . . . 78
Drilling Systems Surface Drilling Systems . . . 80
Subsea Drilling Systems . . . 81
Ram-Type and Annular BOPs . . . . 82
Rams and Ram Packers . . . 83
Collet Connectors . . . 84
Riser Systems . . . 85
Motion Compensation Systems . . .86
Drilling Control Systems . . . 88
Offshore Systems Project Management . . . 90
Systems Solutions . . . 92
SpoolTree Production Systems . . . 94
Dual Bore Production Systems . . . 95
TLP Systems . . . 96
DDCV Systems . . . 97
CAMTROL Production Controls . . 98
Surface Systems Conventional Wellhead Systems . . . 104
Compact & Multi-Bowl Wellheads . . . 105
Conductor Sharing, SpoolTree and Adjustable Wellheads . . . 106
Wellhead Connection Systems . . 107
APIGate Valves and Actuators Gate Valves . . . 109
Large Bore Gate Valves . . . 110
Actuators . . . 111
Surface Safety Systems . . . 112
Cameron Willis Surface Chokes and Actuators . . 113
Subsea Chokes and Actuators . . 115
Cooper Cameron Valves Orbit, TruSeal, TriAx and Cameron Valves . . . 117 W-K-M, Foster and DEMCO Valves . . . 118 W-K-M Ball Valves . . . 119 DEMCO and W-K-M Butterfly Valves . . . 119
Thornhill Craver Chokes . . . 119
When it comes to setting industry standards,
Cameron is the Measure of Technology.
The Cameron name has been synonymous with technology since the early days of
the oil and gas industry. Today, Cameron takes an even more aggressive leadership
position in research and development; systems engineering; project management; and
a systems-level approach to problem solving. Some examples
of Cameron’s leading edge technology include:
• The CAMTROL
™Subsea Production Control System – a
name that has revolutionized the production controls
industry by providing unsurpassed uptime reliability in
projects around the world.
• CAMSERV
™Aftermarket Services – with more
aftermarket service centers around the world than any
other company in the industry.
• CAMCHEC
™Riser Inspection System – a
computer-based inspection system which allows drilling riser
joints to be inspected right on the rig, saving time
and money.
Cameron’s technological achievements go on and
on . . . the first 15,000 psi WP subsea Christmas tree;
the industry’s deepest Christmas tree — installed in
7200 feet of water; FLS-R gate valves in sizes up to
9" and working pressures up to 15,000 psi; riser
connectors capable of handling tension loads to 4
million pounds.
Cameron technology expands across traditional
product boundaries with the integration of the
industry’s most advanced website. The most powerful
tool available via the website is the TRANSACT section.
Through TRANSACT, Cameron customers have access to:
• Cameron Commerce – a real time system which allows
customers to place orders right from their desktop.
• Technical Library – engineering bulletins, assembly and
test procedures, etc.
• Training – installation procedures and service
requirements
• Document Ordering – brochures and catalogs
• Project Information – planning, scheduling, status
reports, etc.
From the industry’s first true e-commerce system; to
standard products such as the U BOP; to revolutionary new
systems for TLPs and DDCVs, nobody defines the Measure of
Technology like Cameron. For a better look at how Cameron measures up,
visit
www.camerondiv.com
.
CAMERON COMMERCE
The Cameron Commerce function of TRANSACT offers an online, 24/7 purchasing
tool for quality Cameron equipment. Specify a system. Create an inquiry. Track an order. Buy a replacement part. Obtain a budget
quote. Check inventory status. All online. All available now. Simply create your
TRANSACT account, click on the Cameron Commerce icon, and you have online access to the industry’s first true e-commerce site and a wealth of valuable information becomes available—right at your fingertips. Here’s a quick look at how it all works.
Once registered, a customized welcome screen provides a gate-way to all functions. In addition, this screen also provides a message center to relay important infor-mation to specific customers.
From here, clicking on the Cameron Commerce icon takes you to the Dashboard—the hub of the Cameron Commerce application. It is the primary
working area where you can access a recent list of inquries, quotes and orders as well as check availability and pricing of parts.
• Create an Inquiry – The inquiry function contains all elements needed to produce a budgetary quote including online tools such as search parts, flange slide rule, actuator sizing and BOP shear calculators.
• Convert an Inquiry to a Quote or Order – Once an inquiry has been built, it can easily and quickly be submitted to the Cameron sales force for formal acknowledgement and quotation or ordering.
• Quote and Order – Review the status of all orders, confirm price and availability. • Search for a Template – The template function allows you to search for
pre-configured, pre-approved systems or assemblies. A template may be a fully functional assembly or a collection of spare parts for a particular product.
Many other functions are available such as check order status, copy an existing quote or order to a new inquiry.
Be sure to set up your TRANSACT account today. Go to www.camerondiv.com/transact.
CAMSERV
™Aftermarket Services
The success of Cameron's CAMSERV Aftermarket Program has been proven time and time again at CAMSERV Service Centers around the world.
These ”before“ and ”after“ photos of a Cameron 5" x 2" Modular Subsea Production System represent one of the many ways CAMSERV offers unmatched value in service after the sale. This particular tree had been in production for five years. A problem with the completion necessitated removal of the tree so that the well could be worked over. The tree was returned to the CAMSERV Service Center in Aberdeen, Scotland to be fully reconditioned. The scope of work to be performed included:
Before After
Halifax, Nova Scotia
Macae, Brazil
Zarate, Argentina Edmonton, Canada
Veracruz, Mexico Patterson, Louisiana, USA
Tomball, Texas, USA
Liberty, Texas, USA
Maracaibo, Venezuela Oklahoma City, Oklahoma USA Cameron’s commitment to customer service and support is showcased in
our world-class CAMSERV Aftermarket Services network. Cameron has the largest network of aftermarket and repair facilities of anyone in the industry. The 60 CAMSERV Service Centers are on call 24 hours a day with a comprehensive offering of aftermarket products and services including:
• Field Service • Customer Equipment Reconditioning • Replacement Parts • Reconditioned Equipment
• Customer Property Management
Although individually designed to meet the needs of customers in the geographic area in which they are located, each CAMSERV Service Center maintains the Cameron commitment to reducing the total cost of owner-ship. These centers are staffed with experienced people who know how to provide Cameron-quality services, reconditioned products and OEM replacement parts anywhere in the world.
Western Hemisphere – The Western Hemisphere CAMSERV Service Centers reflect the diversity of the oil and gas industry in this area of the world. Plants in Texas and Southern Louisiana serve the offshore Gulf of Mexico market as well as the land-based oil and gas producing areas of Texas, Louisiana and surrounding states. The Cameron facility in Anchorage is tailored to the specific needs of customers on the North Slope, while plants in Canada, South America and Mexico target customers in these areas.
Eastern Hemisphere – CAMSERV Service Centers in Scotland, Norway, Germany and The Netherlands ensure that Cameron customers receive the industry’s best aftermarket services for the sophisticated equipment required for this demanding market. In addition, Cameron’s list of service centers continues to grow in rapidly expanding areas, such as Africa.
Asia Pacific – CAMSERV Service Centers in Australia, Malaysia, Brunei and Singapore provide the Asia Pacific market with a full package of aftermarket services. Each of these facilities is geared to the requirements of the area, yet benefits from the worldwide Cameron network to enhance capacities and ensure exceptional customer service.
Middle East – Cameron focuses on this market with facilities in the UAE, Saudi Arabia, Oman and Egypt. The availability of CAMSERV Service Centers near to the drilling and production areas of the Middle East provides substantial cost savings, as well as timely delivery.
Cameron is deeply committed to providing our customers with the industry’s best aftermarket services offering customers greater value when they choose Cameron equipment. Proof of this commitment is our established network of CAMSERV Service Centers which provide customers in every part of the world with a complete package of world class products and services to meet virtually every need.
WESTERN HEMISPHERE Canada
Edmonton, Alberta Halifax, Nova Scotia United States Anchorage, Alaska Bakersfield, California Berwick, Louisiana Broussard, Louisiana Casper, Wyoming Corpus Christi, Texas Farmington, New Mexico Grand Junction, Colorado Hobbs, New Mexico Houston, Texas
Houston, Texas (Controls) Katy, Texas
Laurel, Mississippi Liberty, Texas Longview, Texas Odessa, Texas
Oklahoma City, Oklahoma Patterson, Louisiana Rock Springs, Wyoming Tomball, Texas Vernal, Utah Mexico Reynosa, Mexico Veracruz, Mexico South America Anaco, Venezuela Macae, Brazil Maracaibo, Venezuela Maturin, Venezuela Santa Cruz, Bolivia Zarate, Argentina
EASTERN HEMISPHERE Europe
Aberdeen, Scotland
Aberdeen, Scotland (Controls) Bergen, Norway
Celle, Germany Great Yarmouth, UK
Great Yarmouth, UK (Controls) Hoogezand, The Netherlands Stavanger, Norway
Africa
Hassi Messaoud, Algeria Luanda, Angola
Malabo, Equatorial Guinea Pointe Noire, Congo Port Gentil, Gabon Port Harcourt, Nigeria Caspian Region Baku, Azerbaijan Tengiz, Kazakhstan ASIA PACIFIC Batam, Indonesia Hattar, Pakistan Jakarta, Indonesia Kaula Belait, Brunei
Kemaman, Terengganu, Malaysia Labuan, Sabah, Malaysia Melbourne, Australia Perth, Australia Singapore MIDDLE EAST Abu Dhabi, UAE Cairo, Egypt Dhahran, Saudi Arabia Muscat, Oman
CAMSERV
™Service Facilities
Kuala Belait, Brunei
Malabo, Equatorial Guinea
Port Harcourt, Nigeria
Melbourne, Australia Stavanger, Norway
Muscat, Oman Aberdeen, Scotland
Celle, Germany
Dhahran, Saudi Arabia Luanda, Angola
• Fully pressure test the tree and tree cap to locate any leaks • Upgrade tree and tree cap to the latest design revisions • Flush all hydraulic lines to National Aerospace Standard Class 6
cleanliness
• Install downhole pressure transducer
• Remove, strip down, clean, inspect, reassemble, test and flush all actuators
• Full systems integration testing of tree and tree cap with heavy-lift module equipment and ROV tooling package
CAMSERV provides the most com-prehensive offering of aftermarket products and services in the industry today. Each CAMSERV option is designed to reduce the Total Cost of Ownership and to offer unmatched value in service after the sale. And, when used in combination, these options can significantly reduce CAPEX and OPEX costs for our customers worldwide. The list of CAMSERV services includes:
Field Service
CAMSERV field service technicians are on call 24-hours a day, 7-days a week to handle on-site service needs. These people are highly skilled in providing installation assistance, making field repairs and performing routine, scheduled maintenance. They also provide technical support and well services such as decompletion, recompletion, trim changes and installation of safety equipment.
Customer Equipment Reconditioning
CAMSERV Service Centers offer a full range of equipment repair services for all types and brands of oilfield equipment. In addition to disassembly, inspection, re-assembly and testing services, Cameron provides machining, welding, heat-treating and other re-manufacturing operations. Cameron offers reconditioned products in first class, fit for function, and working condition performance standards.
Customer Property Management
Property management services can be arranged to extend and comple-ment existing warehousing capabilities. Services provided include storage/warehousing, equipment utilization services, brokering and equipment buyback.
CAMSERV
™Aftermarket Services
Reconditioned Equipment
Reconditioned drilling and production equipment meeting API standards is available in a broad range of products including blowout preventers, choke manifolds, wellheads, gate valves and Christmas trees. Recon-ditioned equipment can be obtained through direct purchase, equipment exchange or rental.
Replacement Parts
CAMSERV Service Centers stock replacement parts (new and recon-ditioned) for many Cameron products for immediate delivery. Less frequently needed items or parts for older equipment can be quickly located through our Global Product Search Engine (GPSE). In addition, a secure, restricted-access “Transact” section of the Cameron website has been set-up to offer electronic ordering of many types of replace-ment parts.
CAMWARE
™Software
Cameron’s CAMWARE Asset Management Software is designed to track, manage and report on customer equipment from acquisition to disposal. CAMWARE is available in versions for operators and drilling contractors, and for mainframe computers or PCs.
CAMWARE provides a full history of all serialized equipment, including maintenance and performance factors. CAMWARE can track a variety of items such as next-scheduled service, status of completed service jobs, recommended maintenance, well conditions, well performance, inventory control including certificate numbers, document references, part numbers and serial numbers. The system can even reference a storage location for original documents.
CAMCHEC
™Riser Inspection System
The Cameron CAMCHEC Riser Inspection System is a revolutionary new approach for non-intrusive inspection of marine drilling riser. The CAMCHEC system utilizes a series of precision tools to perform the most comprehensive riser inspection in the industry. Each step is performed along the entire length of the main riser tube and all auxiliary lines.
The CAMCHEC Riser Inspection System incorporates a number of time saving features. These services are available individually or as a complete package and offer the following benefits:
• On-site inspection without removal of buoyancy and/or auxiliary lines reduces downtime, and the possibility of damage due to handling and shipping
• Complete inspection can be achieved without removing riser coatings, saving valuable time
• CAMCHEC provides more detailed inspection results for wall thickness surveys and TOFD weld inspections
• Digitally recorded inspection results and video images are available for future comparisons
• More accurate inspection means early identification of future repair requirements
Cameron has designed, manufactured and delivered surface and subsea drilling systems from the wellhead through the manifold to meet a wide variety of customer requirements and drilling applications. These systems are being used in projects from Africa to the Gulf of Mexico and repre-sent Cameron system solutions and their array of design configurations.
Varied Drilling Applications
Cameron has delivered complete drilling systems for drillships, semisub-mersibles, platforms and jackups. These rigs have rated water depths from several hundred to over 10,000 feet and operate from 5000 to 15,000 psi working pressure.
BOP Stack Systems
The vast majority of these rigs use Cameron’s 18-3/4” TL BOPs in 4-, 5- and 6-cavity styles. BOP stack systems also include Cameron collet connectors including the Model 70, DWHC and HCH4 designs.
Motion Compensation Systems
A new addition to Cameron’s drilling systems family is a range of motion compensation systems including deepwater compensators, deepwater tensioners, deepwater development systems, riser tensioning systems, riser transfer systems and active compensation systems.
Riser Systems
The Cameron LoadKing and RF Riser systems are utilized on several of these rigs to meet the demands of drilling in deepwater. Both riser systems accommodate high tension loads and provide for multiple control lines.
Control Systems
Many of the control systems used on these rigs are Cameron Controls’ Multiplex (MUX) BOP Control Systems. Cameron’s MUX system features the lightest weight, most compact pod in the industry. In addition, Cameron offers the industry’s only fully retrievable MUX pods. The popularity of the Cameron MUX control system has made Cameron Controls the industry leader in the supply of drilling control systems. Cameron Controls also offers direct hydraulic control systems for subsea and land applications.
Choke Manifold Systems
Cameron has also provided the manifold systems for many drilling rigs. Cameron provides complete manifold systems from the surface panels to the chokes, valves, actuators and pressure transmitters.
Drilling Systems
1 3 2 4 5 6 7 8Cameron Drilling Control Systems Applications
1 3 2 4 5 6 7 8
Semi-submersible Platform Applicaton Drill Ship Application
FPSO Application Jackup Rig Application Land Drilling Rig Application Drilling Riser System MUX Control Pod BOP Stack
Surface Drilling System Components
Cameron has a definite advantage in the supply of complete drilling systems for surface applications. From the BOP to the control system, the manifold to the wellhead, Cameron offers a variety of systems to meet different requirements. Cameron components for surface systems include all the following: Cameron BOP Stack
1. Annular BOP 2. Double Ram-Type BOP 3. Drilling Spool 4. Manual Gate Valve 5. Hydraulic Gate Valve 6. Check Valve 7. Single Ram-Type BOP 8. Casing Head Spool 9. Casing Head Housing Choke Manifold
10. Transmitter 11. Pressure Gauge 12. Manual Gate Valve 13. Hydraulic Gate Valve 14. Drilling Choke 15. Choke Control Console 16. Standpipe Pressure Gauges,
Gate Valves, Transmitter BOP Control System
17. Closing Unit 18. Pipe Rack
19. Remote Control Panel 20. Mud Pumps and Manifold,
Pressure Gauges
21. Mud Tanks, Mud Valves, Degasser
1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 20 21 19
Cameron supplies integrated subsea drilling systems designed specifically to tackle the demands of deepwater, high pressure applications including BOP stack systems, control systems, riser systems and choke systems. Cameron subsea drilling components include the following: Subsea Drilling System Components (Surface)
Control System
1. Auxiliary Remote Control Panel and Battery Bank 2. Driller’s Panel
3. Hydraulic Power Unit 4. Accumulator Bank 5. Hose/Cable Reels
Choke System
6. Choke Manifold
7. Choke Manifold Control Console
Riser System
8. Telescoping Joint
Motion Compensation System
9. Drill String Compensator 10. Riser Tensioner
Subsea Drilling System Components (Subsea)
Control System
1. Hydraulic Conduit Supply Line 2. MUX Control Pod
3. Conduit Valve
Riser System
4. Riser Joint 5. Riser Connector 6. Termination Spool
Lower Marine Riser Package
7. Flex Joint 8. Annular BOP 9. Choke/Kill Connector Riser System Stack System
Subsea Drilling Systems
1 3 2 7 6 9 4 5 10 8 1 3 9 10 11 12 13 2 4 5 6 7 8
Cameron developed the TL and UM ram-type BOPs based on the highly successful U BOP design to meet today’s demand for reduced weight, lower height and easier maintenance. Cameron also makes the DL Annular BOP which features a lightweight, low profile design available in single or double body styles.
TL
™BOP
The TL BOP integrates all of the design features of Cameron’s popular T and U BOPs into a lightweight unit. The TL offers side ram removal and other features which reduce maintenance and rig time.
Application: Surface and subsea
Bore Sizes and
Working Pressures: 18-3/4" 5000, 10,000, 15,000 psi; 13-5/8" 10,000 psi
Body Styles: Single, double, triple
Pressure-Energized Rams: Yes
Bonnet Seal Carrier: Standard
Hydromechanical Lock: RamLocks (5000, 10,000, 15,000 psi WP); ST Lock (10,000, 15,000 psi WP); Wedgelocks (5000 psi WP) Hydraulically Opening Bonnets: Yes
Bonnet Studs Instead of Bolts: Yes
U
™BOP
The Cameron U BOP is the most widely used ram-type BOP in the world and offers the widest range of sizes of any Cameron ram-type BOP.
Application: Surface and subsea
Bore Sizes and
Working Pressures: 7-1/16", 11", 13-5/8" 3000–15,000 psi; 16-3/4" 3000–10,000 psi; 18-3/4" 10,000 psi; 20-3/4" 3000 psi; 21-1/4" 2000, 5000, 10,000 psi; 26-3/4" 3000 psi
Body Styles: Single, double
Pressure-Energized Rams: Yes
Bonnet Seal Carrier: Available
Hydromechanical Lock: Wedgelocks (with pressure balance chambers)
Hydraulically Opening Bonnets: Yes
UM
™BOP
The UM BOP is a lightweight BOP designed for easy maintenance and long life. The UM complements the existing line of U preventers and includes bonnets which can be installed on any comparable size U BOP.
Application: Surface, subsea, snubbing
(7-1/16" only) Bore Sizes and
Working Pressures: 7-1/16" and 11" 3000–15,000 psi
Body Styles: Single, double
Pressure-Energized Rams: Yes
Bonnet Seal Carrier: Available
Hydromechanical Lock: Wedgelocks
Hydraulically Opening Bonnets: Yes Bonnet Studs Instead of Bolts: Yes
DL
™Annular BOP
The Cameron DL annular preventer features a quick-release top for quick packer change-out. It is shorter in height than comparable annulars.
Application: Surface and subsea
Bore Sizes and
Working Pressures: 7-1/16" to 21-1/4" 2000–20,000 psi
Body Styles: Single, dual
Packer: High performance CAMULAR™
TL Blowout Preventer (shown with RamLocks)
DL Annular Blowout Preventer
U Blowout Preventer
UM Blowout Preventer
Cameron offers the most comprehensive line of rams and ram packers in the industry. Our rams cover the full range of drilling require-ments including shearing high strength casing and drill collars. Cameron also offers a choice of rams for variable bore sealing and high temperature applications.
Cameron is known as a pioneer in variable bore sealing technology. The name variable bore ram (VBR) is synonymous with the Cameron VBR. Cameron has now introduced the second generation VBR, the VBR-II™. This
design offers even more packer life than the original design. In addition, Cameron offers the FlexPacker™, FlexPacker-NR™and the Dual
Bore FlexPacker which provide sealing on specific multiple bore sizes and fit into existing ram blocks.
Cameron Elastomer Technology
One of the many ways to differentiate Cameron drilling products from other manu-facturers’ is the elastomers used in critical sealing areas such as ram packers and top seals.
Cameron drilling products exclusively use the proprietary elastomers designed and manufactured by Cameron Elastomer Tech-nology (CET), located in Katy, Texas. CET provides engineered solutions to elastomeric material problems. For drilling applications, CET has developed CAMRAM™, CAMRAM
350™, CAMULAR™, CAMLAST™and
DUROCAM™elastomer products to meet
the rigorous demands of the oilfield. These products, when used in Cameron ram-type BOPs and annular BOPs, improve performance, extend service life, reduce downtime and lower operating costs.
VBR-II
FlexPacker-NR
Dual Bore FlexPacker FlexPacker
CAMRAM Packer CAMRAM 350 Packer
Inserted Packer for Stripping and Snubbing
Description TL BOP UM BOP U BOP Elastomer Per NACE
Shearing
Shearing Blind Rams Available in Some Sizes Available Available DUROCAM Yes
DVS Shear Rams Available in Some Sizes Available in Some Sizes Available in Some Sizes DUROCAM Yes
Super Shear Rams Available Available in Some Sizes Available See Note No
H2S Shearing Blind Ram Available Available Available CAMLAST & DUROCAM Yes
Variable Bore Sealing
VBR-IIs Available in Some Sizes Available in Some Sizes Available in Some Sizes CAMRAM Nitrile Yes FlexPackers Available in Some Sizes Available in Some Sizes Available in Some Sizes CAMRAM Nitrile Yes FlexPacker-NRs* Available in Some Sizes Available in Some Sizes Available in Some Sizes CAMRAM Nitrile Yes Dual Bore FlexPackers Available in Some Sizes Available in Some Sizes Available in Some Sizes CAMRAM Nitrile Yes
Pipe Rams
Standard Service Yes Yes Yes CAMRAM Nitrile Yes
High Temperature Service Yes Yes Yes CAMLAST Yes
Snubbing/Stripping Cameron Ram Selection Chart
Grip and Seal Packer
Collet Connectors
As drilling depths have increased, Cameron collet connectors have evolved to address issues concerning higher internal and external pressures, increasing applied bending and tension loads and extreme operating conditions.
Cameron offers four collet connectors: • Model 70™Collet Connector
• High Capacity (HC™) Collet Connector
• Deepwater High Capacity (DWHC™) Collet Connector
• HCH4™Collet Connector
The Model 70 is offered in sizes and pressure ratings for a wide variety of applications. The HC is similar to the Model 70 but is designed to pro-vide greater preload to withstand higher separating forces. The DWHC is a high strength drilling and completion collet connector engineered for the high loads encountered in ultra deepwater applications. The HCH4 connector locks onto an H4 wellhead.
All Cameron connectors offer high strength and stiffness with a direct load path through the connector and metal-to-metal sealing AX gaskets on the collet end ensure seal integrity. Positively driven-open collet segments during unlock ensure that no overpull is required to disconnect. A secondary unlock function is also included in each design.
DWHC Collet Connector HC Collet Connector
Model 70 Collet Connector
Collet Connector Model Availability and Performance
Model 70 HC DWHC HCH4
Available Bore Sizes 13-5/8" to 21-1/4" 13-5/8" to 21-1/4" 18-3/4" 18-3/4"
Available Working Pressures 2000 - 15,000 psi 5000 - 15,000 psi 15,000 psi 10,000 - 15,000 psi
Bending at 10,000 psi WP, 549,000 ft-lb 2,063,000 ft-lb 10,300,000 ft-lb 2,109,000 ft-lb
2,000,000 lb Tension
Preload 245,000 lb 4,385,000 lb 12,000,000 lb 4,740,000 lb
Maximum Release Angle 30˚ 30˚ 7˚ 4˚
Note: Data for the Model 70, HC and HCH4 represents 18-3/4" 10,000 psi WP connectors.
Collet Connectors
AX
™and AX-AT
™Gaskets for Cameron Collet Connectors
Two metal-to-metal sealing systems are available for Cameron Collet Connectors — the AX Gasket and the AX-AT Gasket.
The AX Gasket provides reliable sealing in the standard AX Gasket prep. AX gaskets are available with resilient back-up seals and are available to fit all connector sizes and working pressures.
The AX-AT Gasket is used in the AX-AT Gasket prep with two separate metal sealing surfaces. The AX-AT Gasket is designed with an extended lip which fits into the AX-AT prep to provide metal-to-metal primary and back-up sealing. This secondary metal sealing option is important in HP/HT wells where elastomer contingency sealing may not be acceptable; and for subsea applications to provide additional sealing for damaged sealing preps. The AX-AT Gasket is available in 18-3/4" 10,000 / 15,000 psi WP and is available in 316 Stainless Steel with other
materials available on request. AX Gasket AX-AT Gasket
Cameron offers drilling riser systems which accommodate the stringent conditions encountered in deepwater drilling including high tension loads, multiple control lines, and the need to respond to changes in surface weather conditions. Riser sections are available in varying lengths, wall thicknesses, and with preps for buoyancy materials as required. All Cameron risers are supplied with integral choke and kill lines. Cameron hydraulic or manual running tools are available for risers utilizing either LoadKing or RF Riser Connectors.
LoadKing
™Riser Systems
The LoadKing family of riser connectors is designed to meet the demands of ultra deepwater drilling in water depths of 7000 ft (2134 m) or more. LoadKing Riser Connectors are available with tension ratings of 2.5 million lb through 4.0 million lb. LoadKing Riser Connectors incorporate many of the features of the RF Riser Connector while holding the weight of the riser joints to less than two percent heavier than a comparably equipped RF Riser Joint.
RF
™Riser Systems
The RF Riser Connector is designed to meet API 16R requirements with fewer components and higher capacity than other flanged riser con-nectors. It is designed to meet the needs of the drilling industry for a deepwater riser system that is less costly and quicker to operate than conventional systems.
Riser System
Description LoadKing RF
Rated Tension Load 3,500,000 lb 2,000,000 lb Auxiliary Lines Up to Six Positions Up to Six Positions
Fixed Interchangeable
2" to 6-3/4" OD 2" to 5-1/2" OD
Trim API 16R API 16R
NACE MR-01-75 Riser Connector
Riser Systems
Riser Spider Gimbal Telescoping Joint Riser JointRiser Fill-Up Valve
Riser Joint
Riser Joint
Termination Spool
Motion Compensation Systems
To better provide customers with complete Drilling Systems Solutions, Cameron has
incorporated the well-known Retsco International LP line of motion compen-sation equipment into the Cameron line of drilling products.
The addition of the Retsco product line will benefit our drilling customers in many important ways including:
• Providing a one-stop source for riser systems, riser tensioners, riser transfer systems and motion compensation
• Ensuring long life for riser systems by carefully matching the riser tensioning system to the riser system itself
• Simplifying operation and maintenance by incorporating the motion compensation equipment under the Cameron CAMSERV aftermarket umbrella
Downward Facing Riser Tensioning System Deepwater Development System
Riser Tensioning System
The Riser Tensioning System utilizes a series of hydraulically operated pistons and an integrated frame to hold the riser in proper tension during the drilling operation. Features include:
• Available in upward or downward facing systems • Custom designed for specific applications • A roller system centers the riser
• The integrated cassette frame can be installed fully assembled • An integrated control panel monitors the pressure and tension of
each cylinder
Deepwater Development System
The Deepwater Development System offers these features: • Vertical design maximizes available deck space
• Capacities available up to 370,000 lb, Gross Capacity (320,000 lb) • Skid-mounted to simplify installation
• Sheave size based on API recommendation to maximize wire rope life • Patented Space Saver technology eliminates APVs on certain models
and uses internal air/oil reservoir to save space
• Active System technology increases weather window for operation, reduces the risk of damage to subsea equipment and uses state-of-the-art hydraulic power unit for operational efficiency
Active Compensation System Upward Facing Riser Tensioning System
Motion Compensation Systems
Deepwater Motion Compensator Deepwater Riser Tensioner
Active Drill String Compensation System
The Active Drill String Compensation System uses state-of-the-art hydraulic power technology to automatically adjust the drill string to compensate for rig heave. Features include:
• Increases weather window for operations
• Reduces risk of damage to subsea equipment during landing operations
• Can be retro-fitted to existing drill string compensators
Deepwater Motion Compensator
The Deepwater Motion Compensator offers a variety of features: • In-line design to maximize variable deck load capacity
• Provides up to 900,000 lb, Gross Compensating Capacity (800,000 lb) • Designed to allow modular upgrades for existing rigs
• Single pin lock-bar cartridge to simplify operation and maintenance • Single plate hook frame to save weight and reduce maintenance • Optional tool attachment available to allow multi-role operations • Overall size similar to existing in-service designs for easy retro-fit • True hydraulic stroke-lock option
• Deigned for integration with the International Active System • Cylinders interchangeable with Deepwater Riser Tensioner
Deepwater Riser Tensioner
The Deepwater Riser Tensioner offers these added-value features: • Efficient design to maximize variable deck load capacity • Capacities available up to 370,000 lb, Gross Tensioning
Capacity (320,000 lb)
• Designed to allow modular upgrades for existing rigs • Left-hand and right-hand units use all the same parts to
simplify maintenance
• Sheave size based on API recommendation to maximize wire rope life
• Integral rotating dead man to facilitate slipping and cutting • Power assistance available for rotating dead man • Ultra compact size to simplify installation and upgrades • Riser Recoil Control System available as an option • Cylinders interchangeable with Deepwater Compensator
Riser Transfer System
The Riser Transfer System allows the entire riser system to be moved away from the moon pool area when it is not needed. Features include: • Riser can be transferred from the moon pool area
• No need to break the riser down
• Allows another operation to be carried out from the drill floor
Drilling Control Systems
The subsea MUX electro-hydraulic BOP control system from Cameron Controls offers state-of-the-art controls for Cameron BOP systems.
Each system is designed with a true systems approach for maximum efficiency. The modular structure of the system allows Cameron Controls to look at each drilling program from a total systems level, not just from an equipment level. Only Cameron Controls combines this approach with the full technical and project management resources of the Cameron organization, offering customers:
• Subsea retrievability – Unlike any other system in the industry, the modular design of the Cameron Controls system allows the subsea control pod to be retrieved and replaced without pulling the riser stack. • Redundant system architecture – Component level redundancy
eliminates single point failures. All critical system functions have been engineered with multiple back-ups for continuous operations. • Robust components – Subsea components are designed for a water
depth of 12,000 ft (3700 m), and certified for 10,000 ft (3000 m). • Smaller and lighter – Cameron Controls subsea MUX drilling control
systems are the smallest and lightest in the industry.
• Functionality – Cameron Controls MUX systems provide up to 112 hydraulic functions per subsea control pod.
Key components of the Cameron MUX drilling control system include:
Control Panels
Cameron Controls subsea MUX drilling control systems provide two functionally identical control panels for both the driller and tool pusher. Either panel is available as touchscreen interfaces. Both panels are capable of full, independent control of the subsea drilling system.
Uninterruptible
Power Supplies (UPS)
Dual redundant UPSs are standard on Cameron Controls subsea MUX drilling control systems. Each UPS is capable of providing power to the electronic control system for a minimum of two hours.
Hydraulic Power Unit (HPU)
The HPU provides pressurized hydraulic fluid to operate the subsea BOP stack and Lower Marine Riser Package (LMRP) functions. The HPU is comprised of three skid units which
separately house the Hydraulic Pump Unit, Diverter Control Unit and Fluid Mixing Unit. The HPU includes a PLC unit, which provides a third level of redundancy for the control panels.
The Hydraulic Pump Unit is typically equipped with three pump systems with independent, dedicated power sources, supplying pressure to the subsea components. The Diverter Control Unit controls a series of valves which divert drilling fluid into or away from the riser. In addition to the main control panels, the DCU also provides a tertiary means of controlling drilling system functions. The Fluid Mixing Unit mixes glycol, soluble lubricant and water to a prespecified formulation to suit specific depth and temperature requirements.
Surface
Accumulator Racks
Surface Accumulator Racks are tied to the DCU, and are used to store pressurized hydraulic fluid for controlling BOP and LMRP functions.
Piston, float and bladder accumulators are available. Driller’s Control Panel
Hydraulic Power Unit, Skid Mounted
Uninterruptible Power Supply
Fluid Mixing Unit Diverter Control Unit
Toolpusher’s Control Panel, Cabinet Mounted
Drilling Control Systems
Electrical Distribution Units (EDU)
Two separate EDUs supply electrical power to components throughout the control system.
Cable Reels
Dual redundant reels supply electrical control cable to the subsea electronic module within both subsea control pods. Each reel has an operable capacity for the design water depth and includes automatic constant tensioning and level-wind capabilities. Remote panels for controlling two or three reels are available.
Subsea
Control Pods
The Cameron Controls subsea MUX drilling control pods combine rapid response time with an array of features that make them both reliable and economical.The Mark I Pod is designed for most typical and deepwater appli-cations, offering a compact footprint and weight of 10,000 lb (4536 kg). The Mark II Pod weighs 15,000 lb (6804 kg) and features high integrity components, combined with high electronic and analysis functionality, for ultra-deepwater environments. The Mark I Pod is capable of 72 functions. The Mark II Pod can be configured for up to 112 hydraulic functions.
The pod houses the Hydraulic Module and Electronic MUX Package. Two accumulator banks are placed conveniently around the BOP stack. The Hydraulic Module is a standard Cameron modular pod. Modules feature seawater tolerant, stainless steel valves and pressure regulators with sliding, metal-to-metal, shear type seals.
The electronic MUX package consists of the Subsea Electronics Module (SEM) and the Solenoid Valve Package. The SEM, packaged in a dry, nitrogen-purged atmosphere housing for easy maintenance, contains dual redundant electronics which provide communications via modem with the surface electronic system. The Solenoid Valve Package converts the electronic commands into hydraulic signals which actuate the large valves in the Hydraulic Module.
For every regulated circuit on the pod, there is an accumulator bank, each containing four small accumulators, providing pilot pressure and dampening. These enable the system to operate reliably at depths of 10,000 ft (3000 m).
In addition to the MUX control system, Cameron Controls also offers piloted and direct hydraulic control systems for subsea applications, as well as BOP control systems for land and platform use.
Subsea Piloted and Direct
Hydraulic Control Systems
For operating the BOP stack and associ-ated equipment in shallower depths of 5000 ft (1500 m) or less, Cameron Controls offers piloted hydraulic drilling control systems. These systems offer the same robust, field-proven components as the MUX system, but they are controlled via hydraulic connections between the surface controls and subsea control pod.
Like the subsea MUX systems, the piloted systems feature redundant architecture for absolute reliability, and are fully retrievable without pulling the riser.
Subsea system functions can be operated by either the driller’s control panel, toolpusher’s control panel or touchscreen, as well as by the tertiary operator panel located on the diverter control unit.
Subsea pod valves incorporate Cameron sliding, metal-to-metal shear
seals for superior tolerance to fluid.
Land and Platform BOP
Control Systems
Cameron Controls offers reliable, economical direct hydraulic drilling control systems for use on land or platform. Systems are designed in accordance with API 16D specifications, as well as all appropriate codes and standards for explosive and hazardous area classifica-tion. Dual control panels provide maximum flexibility, while the modular components deliver maximum reliability and field serviceability.
Cameron Controls cellar deck-mounted piloted control systems are unprecedented for control of BOP stacks on jackup type rigs. Proven through years of field applications, these systems provide significantly increased response time for
control of surface-mounted equipment.
Piloted Hydraulic Control Pod
Hydraulic Power Unit for Piloted Systems Mark I (left) and Mark II (right) Subsea MUX Control Pods
Offshore Systems
In today’s fast-paced, cost-conscious subsea production industry, Cameron has successfully met the challenge to deliver safe, reliable system solutions. This experience allows Cameron to provide what no other supplier can: Cameron quality from project concept through project completion.
Whether the project requires components, modules or total field development; existing technology or something innovative; EPC services or EPIC services; Cameron’s flexible organization allows us to establish teams strategically positioned to effectively handle the job.
Cameron Systems Experience
Cameron has worldwide experience in EPC and EPIC projects as well as systems experience in a variety of offshore development concepts such as platforms, TLPs, and a variety of subsea scenarios including satellite, cluster, template and daisy chain.
However, Cameron’s experience goes far beyond providing the industry’s best equipment; we also have a wide range of experience in systems engineering and project management including:
• Interface engineering and management • Risk management and planning
• Transportation, base and offshore logistics • Health Safety Environmental
• Engineered phased development and expandability • Procurement
• Managing multiple site locations • Equipment and materials selection • Field layout
• Flow assurance
• Reliability, availability and maintainability Systems Integration Testing for Subsea Development
Cameron’s Subsea
Production Philosophy
Cameron works closely with our customers to provide a “big picture perspective” and to develop total system solutions that: • Reduce operational costs
• Minimize capital expenditures • Proivide maximum quality and reliability • Meet or exceed all safety and
environmental standards • Provide life of field service
Offshore Systems
Cameron Resources
Cameron maintains worldwide resources including: • Multi-disciplined engineering staff
• Experienced project managers
• Modern, well equipped manufacturing and assembly facilities • Ongoing research and development
• CAMSERV Aftermarket Services Program
Cameron Products
Cameron has the industry’s most comprehensive, highly respected product line. Cameron products have proven themselves time and time again in
demanding service applications. Cameron SpoolTree Christmas Trees have set an industry standard and the CAMTROL Production Control Systems offers the most advanced, highly functional control of subsea systems on the market today. Other MOSAIC products such as chokes, valves and connection systems are equally renowned for quality and reliability.
For more than 30 years, Cameron subsea systems have set the industry standard. Only Cameron can provide this level of experience and the coordination of resources required to handle today’s demanding subsea projects. Only Cameron can provide Cameron quality from project concept and development through the entire field life of the equipment. CAMTROL System Integration Testing
Systems Development Team Project Management Team Executive Management Team
Systems Integration Testing Field Installation Life of Field Support
HSE/ QA Planning Interface Document Control Procurement Wellheads, Trees, Gate Valves
Chokes Controls Manifold Jumpers, Connectors
Umbilical Risers
A Cameron project team takes many talents and many specialized individuals. Here is an example of a typical Cameron project team: Executive Management Team
Cameron Management Representative Operator Management Representative Project Management Team
Cameron Representatives Operator Representatives System Development Team
System Design Team External Interface Engineer System Engineers
Wellhead, Trees and Gate Valves Chokes
Controls Manifold
Intervention Systems Jumpers and Connectors Umbilicals and Risers ROV Tooling Lead Installation Engineer Lead Operations, Commissioning, Training Engineer Specialists
Flow Assurance, RAM, Field Layout, IMR, Soil Analysis System Engineering Team
Technical Manager Package Lead Engineers
Wellhead, Trees and Chokes Controls
Manifold
Jumpers and Connectors Umbilicals and Risers ROV Tooling Quality and HSE Team
HSE Managers Quality Managers Project Execution Team
Project Services
Project Services Manager Accounting
Scheduling Logistics
Subcontract Administration Document Control Systems Integration Testing Team
Field Installation Team
Lead Installation Engineer Package Lead Engineers
Lead Operations, Commissioning and Training Engineers Life of Field Support Team
MOSAIC
™Subsea Systems
Cameron’s MOSAIC Subsea Components
The Cameron MOSAIC product line incorporates field-proven components including:
Cameron SpoolTree Subsea Trees — proven over and over in field applications around the world. Subsea Retrievable Insert Chokes — with a selection of actuator assemblies and trim cartridges. CAMTROL Production Control System — standard components which adapt to a variety of field configurations. And other field-proven MOSAIC components.
MOSAIC provides flexible modularity to create nearly endless system combinations with reliable and economical subsea equipment. MOSAIC systems are all based upon a combination of standard components. This modular, or building block approach, allows producers to specify pre-engineered components with application specific features.
The Cameron MOSAIC solution for this field development is one of the myriad of combinations available. Contact us and we will design one for you.
Cameron systems solution used field-proven components from the Cameron MOSAIC product line. MOSAIC provides flexible modularity to create nearly endless system combinations with reliable and economical subsea equipment. Typical Cameron MOSAIC Systems and Subsystems include:
Wellhead Systems Subsea Wellhead Systems
STC Wellhead STM Wellhead Christmas Trees
Dual Bore and SpoolTree Christmas Trees Guideline, Guidelineless
Production, Gas Lift, Water Injection Tree Connectors
Dog and Window (DHW) Deepwater High Capacity (DWHC) Block Valves
Up to 40 Wing Arrangements Single or Double Master Valves Gate Valves
FL, FLS or FLS-R Threaded, Flanged, Block Gate Valve Actuators
Surface or Subsea
Pneumatic, Hydraulic, Wireline Cutting Chokes
Non-retrievable, Retrievable Choke Actuators
Surface or Subsea Pneumatic or Hydraulic Flowline Connection Systems
Cameron Vertical Connection (CVC™) Systems
McPac™Flowline Connection Systems
Stab and Hinge Riser Systems
Production Riser Systems Workover Riser Systems Free-Standing Riser Systems Manifolds and Templates
Flowbases Valve Blocks Connectors Structure Porch Extensions
Control Systems and Distribution CAMTROL Production Control Systems
Typical Surface Components Master Control Station (MCS) Electrical Power Unit (EPU) Hydraulic Power Unit (HPU) Typical Subsea Components
Subsea Control Modules (SCMs) Subsea Accumulator Modules (SAMs) Electrical Distribution Units (EDUs) Umbilicals and Jumpers
SpoolTree
™Production Systems
SpoolTree System Valve Assembly Configurations
In the Cameron SpoolTree design, the spool body provides outlets to attach production, annulus and isolation valves for downhole functions and the electrical penetrator bonnet assembly. The tubing hanger landing shoulder is specially ported to accept control stabs and provides hydraulic continuity between the production control system and downhole hydraulics.
The valves are contained both as an integral part of the spool body, and in mini-blocks external to the vertical bore of the tree. A typical valve cluster includes production and annulus master valve, production and annulus wing valve, crossover valve, workover valve and isolation valves for SCSSV, CIV and other requirements. Assemblies are available for 3" through 7" completions.
Basic Chemical Injection Annulus Crossover
Gas Lift Choke Production Choke
The Cameron SpoolTree Production System is one of the most widely used trees in the world and offers many time and cost saving advantages over conventional tree systems.
Instead of the typical wellhead-hanger-tree stackup, the SpoolTree design has a wellhead-tree-hanger stackup. In this configuration, the Christmas tree consists of a concentric bore spool with a wellhead connector below and a wellhead connector profile on top. The tubing hanger is hung off inside the spool on a dedicated load shoulder, and the
valves are situated on the side of the spool. No valves are in the vertical bore of the wellhead/tree system. The completion is run after the tree is installed and the completion can be pulled with the tree in place and flowline connections undisturbed.
MOSAIC SpoolTree Production Systems can be configured with a wide array of component choices. The possible combinations of components, available pressure ratings and sizes are virtually endless. The result is a cost-effective system that can be adapted to virtually any subsea job.
SpoolTree Subsea Production System Guidebase
For template or satellite installation. Guideline or guidelineless. Variety of connection types available.
Valve Actuator
25 Compact Modular (CM) modules available. Sizes from 2" to 7". To 15,000 psi WP.
Internal Tree Cap
WIth or without wireline plugs.
Tree Connector
Mechanical or hydraulic. Deepwater high capacity (DWHC) model available.
Wellhead
STM or STC wellhead. Metal-to-metal or metal end-cap seals. Five or six string configuration. Variety of casing programs.
Spool Body and Modular Gate Valve Assembly
Configured for various production applications. Cameron FL, FLS or FLS-R gate valves. Working pressures up to 15,000 psi.
Flowline and Pipeline Connection
Vertical, horizontal, diver assist or ROV. Common interfaces used throughout.
Tubing Hanger
Up to six hydraulic and two electrical penetrations. 3" through 7" completions.
Subsea Choke
Diver-assist or diverless. Inserts are retrievable or non-retrievable (fixed). Crown or clamp connectors.
Control Module
Up to 32 hydraulic control points. Variety of intervention methods.
Debris Cap (not shown)
Weight set or hydraulic
1 2 3 4 5 6 7 8 9 10
SpoolTree Production System 1 2 3 4 5 6 7 8 9 10 11
Dual Bore Production Systems
Dual Bore Subsea Production System Guidebase
For template or satellite installation. Guideline or guidelineless. Variety of connection types available.
Valve Actuator
25 Compact Modular (CM) modules available. Sizes from 2" to 7". To 15,000 psi WP.
External Tree Cap (not shown)
WIth or without wireline plugs.
Tree Connector
Mechanical or hydraulic. Deepwater high capacity (DWHC) model available.
Wellhead
STM or STC wellhead. Metal-to-metal or metal end-cap seals. Five or six string configuration. Variety of casing programs.
Modular Valve Assembly
Total of 320 configurations available. Cameron FLS gate valves. Working pressures up to 15,000 psi.
Flowline and Pipeline Connection
Vertical, horizontal, diver assist or ROV. Common interfaces used throughout.
Tubing Hanger
Choice of tubing sizes, threads and wireline preps. Metal seals with resilient backup available. One to four SCSSC ports. With or without electrical penetrator.
Subsea Choke
Diver-assist or diverless. Inserts are retrievable or non-retrievable (fixed). Crown or clamp connectors.
Control Module
Up to 32 hydraulic control points. Variety of intervention methods.
The Cameron Dual Bore Production System has been the number one choice of operators for many years. More than 300 have been delivered worldwide since it was introduced in 1985. Today’s version has been reengineered for modularity and standard interfaces have been added to ensure compatibility with a range of systems.
The dedicated annulus bore and vertical full-bore access to both the production tubing and annulus provide several advantages. The tubing casing annulus can be circulated and pressure bled off. This simplifies
2 4 5 6 7 8 9 10
Dual Bore Production System
1
troubleshooting by enabling annulus monitoring for downhole pressure and temperature, sand production and tubing and packer leaks. In addi-tion, one or more electrical penetrators can be provided for downhole pressure and temperature gauges and for electrical submersible pumps.
Versions of the dual bore tree are offered for 5000, 10,000 and 15,000 psi WP and water depths to 10,000 feet. They are used for oil and gas production, gas and water injection service on satellite wells, clusters or templates. 1 2 3 4 5 6 7 8 9 10 Production Production with Choke
Gas Lifted Production with Two Chokes
Dual Bore Valve Assembly Configurations
The Modular Dual Bore Tree has a total of 320 pre-determined master valve block assemblies. Valve assemblies are available in 4", 5", or 6-3/8" nominal bore sizes with 5000, 10,000 or 15,000 psi WP ratings. Valve assemblies feature Cameron FLS gate valves with one-piece gate, spring-loaded seats
and corrosion-resistant, metal-to-metal seals for maximum sealing integrity. A choice of 40 valve module arrangements is available for each wing valve block, covering requirements for production, water injection and gas lift. The modules offer flexibility in location of crossover valve, chemical injection valve,
TLP Systems
Drilling or production, surface or subsea, Cameron offers a range of products to meet the requirements of TLP applications. The Cameron product line covers everything from the subsea wellhead to the drilling/ production system on the platform. In ad-dition, Cameron offers a complete line of drilling, production and workover control systems as well as the industry’s most com-prehensive suite of aftermarket services to meet the needs of any TLP application.
TLP System Components
Drilling Systems Ram-Type BOPs Annular BOPs Drilling Connectors Drilling Controls Subsea WellheadsAdjustable Drilling Riser Hanger Systems Riser Joints/Couplings
Internal Riser Tiebacks Riser Tieback Connectors Tensioner Systems Stress Joints Production Systems
Surface Christmas Trees Surface Wellheads Wellhead Connectors Production Risers
Internal Production Tiebacks Production Tieback Connectors Production Riser Tensioner Systems Stress Joints
Export Systems
Export Risers and Riser Bases Manifolds/Tie-in Systems Mooring Systems
Tendon Connector
Tendon Installation/Handling Equipment Drilling Mode BOPs Tensioner System Drilling Riser System Production Mode Surface Wellhead and Tree Tensioner System Production Riser System Wellhead Connection Subsea Wellhead
DDCV Systems
Deep Draft Caisson Vessel (DDCV) Systems are designed for economical drilling and production in deepwater applications. Cameron’s experience in deepwater drilling and production systems provides a vast amount of expertise and proven performance for this demanding market. The Cameron product line covers systems from the ocean floor to the platform. In addition, Cameron offers a complete line of drilling and production control systems as well as complete aftermarket services to meet the needs of any DDCV application.
DDCV System Components
Drilling Systems Ram-Type BOPs Annular BOPs Drilling Connectors Drilling Controls Drilling WellheadsAdjustable Drilling Riser Hanger Systems Riser Joints/Couplings
Riser Tieback Connectors Tensioner Systems Stress Joints Keel/Transition Joints Production Systems
Surface Christmas Trees Surface Wellheads Wellhead Connectors Production Risers
Internal Production Tiebacks Production Tieback Connectors Stress Joints
Tension Land Monitoring System Keel/Transition Joints
Buoyancy Unit Tensioner System Drilling Mode BOPs Tensioner System Drilling Riser System Production Mode Surface Wellhead and Tree Buoyancy Units Production Riser System Wellhead Connection Subsea Wellhead
CAMTROL Production Control Systems Application
CAMTROL
™Production Control System
The CAMTROL Advanced Electro-Hydraulic Multiplexed Production Controls System from Cameron Controls has been engineered and qualified as a completely integrated system from the ground up—starting with 30 years of subsea experience, combined with the latest control technology and system analysis tools. With its integrated approach and component-level modularity, the CAMTROL system offers unequaled advantages in cost savings, flexibility and expandability. It’s the first and only system available that incorporates all the advanced features the industry now demands: • Modular components
The reliability of pre-engineered components, the adaptability to handle any field scenario, plus the flexibility to expand as development scenarios change.
• High-integrity materials
Robust, seawater-tolerant components, designed and qualified to 10,000 ft. (3000 m).
• Segregated, redundant electronics
Delivers maximum reliability against single-mode failures. • Smaller and lighter
Compact Subsea Control Module weighs less than 2200 lb (1000 kg), allowing easy installation and intervention with standard work-class ROVs.
• The most functionality in the industry
Up to 32 control functions in each standard subsea control module. • Retrievability
Standard tooling and modular design enable critical subsea components to be easily retrieved.
Systems Level Design Approach
Beyond field-proven reliability, the flexible, modular structure of the CAMTROL Production System allows Cameron Controls to look at your field development from a systems level. Rather than designing new components, we can focus on analyzing the base case and options development scenarios, then reconfigure our standard, pre-engineered equipment and components to meet the RAM analysis optimized solution to your project.
This big-picture approach means we get an accurate look at capital and operating expenses up front, saving you money now and through the life of your field. And only Cameron Controls combines this approach with the technical and project management resources of the Cameron organization, offering you:
Subsea CAMTROL Components
SCM/SAM Transportation Cage MMRT-SEM
Subsea Control Module (SCM) Subsea Accumulator Module (SAM) SCM Mounting Base
Controls Flying Leads Manifold
Subsea Distribution Unit (SDU) Umbilical Termination Assembly (UTA) Main Controls Umbilical
Workover Umbilical
Emergency Disconnect Unit (EDU) Workover Flying Lead
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 3 4 6 8 9 10 CAMTROL Subsea Control Module
Platform Production Seabed Intervention FPSO Produduction MODU Workover 14 15 16 17 14 15 16 17 System Applications 10
CAMTROL
™Production Control System
The Cameron Project Planning Team
Every function within the Cameron Offshore Systems Group is involved in the proposal phase, and an appropriate project team is assigned to see you through the entire life of your program. This team includes systems engineers, project managers, marketing and proposal specialists, pur-chasing and procurement specialists, operations personnel, QA/HSE experts and aftermarket support services.
Worldwide Support
Cameron Controls operates manufacturing facilities in Houston, Texas and Celle, Germany, and maintains a worldwide network of engineering, testing, aftermarket, customer service and sales centers to support every phase of your program. Dedicated customer service facilities in Aberdeen, Scotland, and Macae, Brazil, are two examples.
Factory and Site Integration Testing
Once the manufacture of your production control systems is completed, Cameron Controls conducts comprehensive Factory and Site Integration Testing at our dedicated testing facilities. This ensures proper operation and reliability of your complete system before installation and commis-sioning. This also minimizes infant mortality failures.
CAMSERV Aftermarket Services
Starting from the FEEDstage, Cameron Controls provides ongoing technical support and customer services for the life of your project. The CAMSERV worldwide network of dedicated aftermarket locations provides an extensive inventory of spare parts, field service, customer property management and other services.
Surface CAMTROL Components
DCS Console Control Room
Master Control Station (MCS) Electrical Power Unit (EPU) Uninterruptible Power Supply (UPS) Battery Bank
Chemical Injection Unit (CIU) Topside Umbilical Termination Unit (TUTU)
Hydraulic Power Unit (HPU)
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 CAMTROL Production Platform Detail
CAMTROL
™Production Control System
Master Control Station (MCS)
The MCS provides control and monitoring of the complete system, including surface and subsea installed equipment. Two complete and
segregated MCS channel networks simultaneously monitor data functions to and from each other, sur-face and subsea. In the event of a channel network failure, the other continues to seamlessly operate the control system. This dual redundant archi-tecture eliminates single mode failure points and the require-ment for bumpless transfer from the failed to the healthy channel network.
The MCS features open-architecture electronics with dual Fast Ethernet links to the host control system (or serial RS-485 and choice of topside communication protocol including MODBUS and Profibus). It is OPC v.2 compliant for compatibility with all other OPC v.2 compliant equipment. The MCS standard modems are qualified to control up to 10 Subsea Control Modules at 24.9 miles (40 km) offset, and the standard MCS can accommodate up to eight modems per channel. Ultra-long offset capabilitiy is assured by lowering the number of SCMs.
Electrical Power
Unit (EPU)
The EPU provides conditioned electrical power to the topside and subsea system components. The EPU supplies dual, isolated, single-phase power for the subsea system through the composite service umbilical, together with power supply modules for the MCS and HPU.
Hydraulic Power
Unit (HPU)
The HPU provides redundant low- and high-pressure hydraulic
supplies to the subsea system. Self-contained and totally enclosed, the HPU includes duty and backup electrically driven hydraulic pumps, dual redundant filters, accumulators, and control and instrumentation for each LP and HP hydraulic circuit. The unit operates autonomously under the
Master Control Station
control of its dedicated programmable logic controller (PLC), which provides pump motor control, interlocks and interface with the MCS.
Topside Umbilical
Termination Unit
(TUTU)
The TUTU provides the
interface between the topside control equipment and the main umbilical system. This fully enclosed unit incorporates electrical junction boxes for the electrical power and communication cables, as well as tube work, gauges, and block and bleed valves for the appropriate hydraulic and chemical supplies.
Subsea Control
Module (SCM)
Rated for water depths up to 10,000 ft (3000 m), the CAMTROL SCM is the heart of the subsea system. The SCM weighs less than 2200 lb (1000 kg) and measures only 29" x 29" x 34" high (736 mm x 736 mm x 860 mm high), making it the lightest, most compact control module in the industry. This allows easy installation and intervention by standard work-class ROVs with any of the CAMTROL suite of Multi-Mode Running Tools. Yet with up to 32 control functions, 24 external (4-20 mA) electrical sensor inputs and available multi-dropped intelligent completion capability, the CAMTROL SCM leads the industry in functionality and future potential. This can reduce the number of SCMs needed for an entire project, thereby lowering capital expenses.
The SCM provides multiplexed electro-hydraulic control and monitoring of a wide variety of field functions including traditional tree functions, manifold valve control, choke adjustment, position indication, header pressure/temperature monitoring, downhole
intelligence monitoring, sand detection, corrosion monitoring and multiphase flow measurement. Other features include: • Oil-filled, pressure-compensated
construction designed for 14˚ to 122˚ F (–10 to +50˚C); controlled-environment electrical connections; seawater-tolerant materials available throughout hydraulic system • Diverless or diver-assisted designs Electrical Power Unit
Topside Umbilical Termination Unit Hydraulic Power Unit
