THE EDGE IS YOURS
General Catalog
2005-2006
2 T H E E D G E I S Y O U R S T H E E D G E I S Y O U R S
What is the edge you get with Cameron? It’s the difference
between a company that merely delivers and one that strives to
exceed your expectations. It’s the total value only the oil and gas
industry leader can deliver. Through leading-edge experience
and legendary reliability. Through cutting-edge, innovative
products and unmatched global support. Through our
compet-itive edge, you get the edge that makes you more competcompet-itive.
With Cameron, the edge is yours.
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T H E E D G E I S Y O U R S
I
n the world of onshore, offshore, and subsea drilling and production, there’s a lot to be said for working with the leader. Because when you work with Cameron, all the benefits of our leadership translate into distinct advantages for you.Cameron’s experience spans decades, earning us a reputation our customers can rely on. With a history of unsurpassed quality and reliability, along with proven brands, no other provider gives you the peace of mind Cameron can.
Equally recognized for innovation, Cameron has a long tradition of firsts — firsts that have put our customers at the forefront by answering their challenges with real, cost-effective solutions — all of which have become industry standards. A few examples: the first BOP; the first guide-lineless drilling system; the first horizontal tree, SpoolTree™; FLS-R™gate valves up to 9” and up to15,000 psi; and in 2004, the world’s first and only all-electric DC subsea production system, CameronDC™.
Simply put, Cameron is continuously expanding the edge of technology — not for technology’s sake, but for yours. C A M S E R V A F T E R M A R K E T S E R V I C E S
Through CAMSERV™Aftermarket Services, you have access to the industry’s largest network: 65 centers for world-class assistance around the globe and around the clock, with services from comprehensive to custom that save you CAPEX and OPEX dollars.
D R I L L I N G S Y S T E M S
From the world’s first BOP to today’s lightweight BOPs, Cameron has a reputation for providing the finest drilling systems in the industry. In fact, there are more Cameron BOPs in the field today than any other brand; however, we don’t stop there. We provide the industry’s finest elastomers, a full line of drilling connectors, riser systems and motion compensators just to name a few.
S U B S E A S Y S T E M S
Not only does Cameron provide the most technologically advanced subsea production equipment, we also offer comprehensive systems solutions. Through our systems approach to engineering and problem solving, you can be confident knowing you’re getting the full benefit of Cameron-quality expertise — from a single product to an entire system.
S U R F A C E S Y S T E M S
Cameron surface systems have been developed to answer the needs of the industry. From conventional low pressure wellhead systems to HP/HT wellheads and Christmas trees to dry completion systems, all were designed to add value and reduce operating expenses.
C A M E R O N W I L L I S
The Cameron Willis name is synonymous with chokes. Whether for drilling or production, surface or subsea, Cameron Willis designs and manufactures precision chokes and actuators to exacting specifications. In addition, Cameron Willis designs and manufactures the complete line of Saf-T-Gard®Actuators for use with Cameron gate valves.
But the Cameron edge does not stop with superior products and systems. A leader never stands still. Beyond experience and innovation, Cameron works aggressively to give you the largest, most diverse mix of systems and support in the industry today.
T R A N S A C T
Through our robust Web site and powerful TRANSACT application, you can take advantage of our technical library, training materials and project management information. The Cameron Commerce function of TRANSACT offers an online, 24/7 purchasing tool for quality Cameron equipment. Specify a system. Create an inquiry. Track an order. Buy a replacement part. Obtain a budget quote. Check inventory status. All online. All available now at www.camerondiv.com.
Whether it is products, services, support or technology — Cameron is committed to being the leader. When you choose Cameron, you can be confident knowing you are getting the full benefit of Cameron-quality expertise — from a single product to an entire system.
From drilling to production, surface to subsea, with Cameron, the edge is yours.
CAMERON CAMSERV 4 Drilling Systems 6 Subsea Systems 20 Surface Systems 30 Cameron Willis 46
11 5 1 13 14 15 6 7 17 18 9 19 10 2 3 4 T H E E D G E I S S E R V I C E
C A M S E R V
With CAMSERV
™as your OEM aftermarket resource, you’ll get a
higher level of support while you lower the cost of owning and
operating your equipment. Yes, CAMSERV is comprehensive,
but you determine the level of service you need — from annual
maintenance to a global alliance, from single to bundled. With
CAMSERV, the edge is service.
12 4
16 8
5 T H E E D G E I S S E R V I C E W E S T E R N H E M I S P H E R E Canada Edmonton, Alberta Halifax, Nova Scotia United States Anchorage, Alaska Bakersfield, California Berwick, Louisiana Broussard, Louisiana Casper, Wyoming Corpus Christi, Texas Farmington, New Mexico Grand Junction, Colorado Hobbs, New Mexico Houston, Texas Katy, Texas Laurel, Mississippi Liberty, Texas Longview, Texas Odessa, Texas
Oklahoma City, Oklahoma Patterson, Louisiana Rock Springs, Wyoming Vernal, Utah
Mexico
Ciudad del Carmen, Campeche Reynosa, Tamaulipas Veracruz, Veracruz South America Macae, Brazil Maracaibo, Venezuela Maturin, Venezuela Santa Cruz, Bolivia Zarate, Argentina E A S T E R N H E M I S P H E R E Europe Aberdeen, Scotland Bergen, Norway Celle, Germany Great Yarmouth, UK Hoogezand, The Netherlands Stavanger, Norway
Africa
Hassi Messaoud, Algeria Luanda, Angola
Malabo, Equatorial Guinea Port Gentil, Gabon Onne Port, Nigeria Caspian Region Baku, Azerbaijan Tengiz, Kazakhstan A S I A P A C I F I C Batam, Indonesia Balikpapan, Indonesia Hattar, Pakistan Jakarta, Indonesia Kemaman, Malaysia Kuala Belait, Brunei Kuala Lumpur, Malaysia Labuan, Malaysia Melbourne, Australia Perth, Australia Singapore
Subang Jaya, Malaysia
M I D D L E E A S T
Abu Dhabi, UAE Cairo, Egypt
Damman, Saudi Arabia Muscat, Oman 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
T
he CAMSERV edge provides Cameron customers with the most comprehensive suite of aftermarket facilities and servicesin the industry. In fact, Cameron saved a major offshore operator $144 million in non-productive time through a comprehensive aftermarket program tailor made to suit their specific service requirements. Why not put the Cameron edge to work for you?
P A R T S
CAMSERV Service Centers stock both new and reconditioned replacement parts, many for immediate delivery. Less frequently needed parts or parts for older equipment can easily be ordered through direct integration with you, or via secure and convenient online commerce.
S E R V I C E
With CAMSERV, you’ve got the industry’s largest network at your disposal: 59 centers for world-class assistance around the globe and the clock. On site, our skilled field service technicians can do it all: from installation, maintenance, and repair to tech support; even specialized well services.
R E P A I R
Your place or ours, other brands or ours, you’re always assured of fully OEM-certified technicians. We restore your equipment to the level you specify, extending not only equipment life but also your investment in it. Whenever possible, we troubleshoot and repair on-site without removing your equipment from service, thereby maximizing your uptime.
R E M A N U F A C T U R I N G
For any type, any brand, we can provide you with the full complement of services: disassembly, inspection, reassembly, testing, machining, welding, heat-treating, you name it. CAMSERV reconditions to your needs — from first class, to fit for function, to working condition.
A S S E T M A N A G E M E N T
From basic storage, to tracking, to reporting, all the way up to global visibility systems and strict financial accountability, CAMSERV optimizes your inventory. Through our advanced technologies you get secure, worldwide access to your records. Through brokering and buy-backs, you reduce excess inventory and stretch OPEX dollars. With CAMSERV, the edge is service.
D R I L L I N G S Y S T E M S
From the first blowout preventer in 1922 to the largest installed
base of BOPs today, Cameron’s leadership has brought our
worldwide drilling customers innovative system solutions that
are safe, reliable, and cost-effective. With total systems
exper-tise in surface and subsea drilling and production that has
benefitted our customers for more than 80 years, you can
continue to rely on us for smart drilling control methods.
With Cameron, the edge is experience.
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T H E E D G E I S E X P E R I E N C E
C
ameron pioneered the drilling pressure control market more than 80 years ago. Today, that experience gives Cameron the edge as a global supplier of integrated drilling systems for land, offshore platform, and subsea applications.For surface applications, Cameron offers a definite advantage in the supply of complete drilling systems — from the BOP to the control system, the manifold to the wellhead. In subsea applications, Cameron is the premier supplier of integrated subsea drilling systems designed specifically to tackle the demands of deepwater, high-pressure applications including BOP stack systems, control systems, riser systems, and choke systems.
For drillships, semisubmersibles, platforms and jackups, Cameron delivers complete drilling systems. These rigs have rated water depths from several hundred to more than 10,000 feet and operate at 5000 to 15,000 psi working pressure. R A M - T Y P E A N D A N N U L A R B O P S
Cameron BOPs are legendary. From the industry leading U™BOP to the latest generation TL™BOP, the Cameron name is synonymous with superior performance. Performance that starts with BOP design and continues through proprietary products like CAMRAM™and CAMRAM 350™high
performance elastomers. R I S E R S Y S T E M S
For subsea applications, Cameron offers a full line of riser systems. The Cameron LoadKing™and RF™Riser systems meet the rigorous demands of deepwater drilling. Both systems accommodate high tension loads and provide for multiple control lines.
M O T I O N C O M P E N S A T I O N S Y S T E M S
Cameron also offers a range of motion compensation systems including deepwater compensators, deepwater tensioners, deepwater deployment systems, riser tensioning systems, and active compensation systems.
C O N T R O L S Y S T E M S
Cameron offers a range of drilling controls systems from simple hydraulic to MoRPH to electro-hydraulic multiplex. In addition, Cameron is a leader in the supply of emergency disconnect systems.
C H O K E M A N I F O L D S Y S T E M S
Cameron also provides the manifold systems for many drilling rigs. We provide complete manifold systems from the surface panels to the chokes, valves, actuators, and pressure transmitters.
With Cameron Drilling Systems — the edge is experience.
CAMERON DRILLING SYSTEMS
Surface Drilling Systems 8
Subsea Drilling Systems 9
Ram-Type BOPs TL BOP 10 U BOP 10 UM BOP 10 Annular BOPs DL BOP 11 A BOP 11
Cameron Elastomer Technology 11
Ram Packers
Flexpacker 11
VBR-II 11
FlexPacker-NR 11
Inserted Packer for Stripping and Snubbing 11
Dual Bore Flexpacker 11
Grip and Seal Packer 11
CAMRAM Packer 11 CAMRAM 350 11 Collet Connectors Model 70 12 HC 12 DWHC 12 HCH4 12
Motion Compensation Systems
Active Deployment System 13
Deepwater Motion Compensator 13
Conductor Pipe Tensioner 13
Deepwater Riser Tensioner 13
Riser Systems
LoadKing 14
RF 14
CAMCHEC Riser Inspection System 15
Environmental Safe Guard System 16
Drilling Control Systems
Land and Platform Control Systems 17
MUX Subsea Systems 17
Subsea Piloted Systems 17
Direct Hydraulic Systems 17
MoRPH 18
Emergency, Backup and Deepwater Systems 19
S U R F A C E D R I L L I N G S Y S T E M S
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Surface Drilling System Components
Cameron has a definite advantage in the supply of complete drilling systems for surface applications. From the BOP to the control system, the manifold to the wellhead, Cameron offers a variety of systems to meet different requirements. Cameron components for surface systems include all the following:
Cameron BOP Stack 1. Annular BOP 2. Double Ram-Type BOP 3. Drilling Spool 4. Manual Gate Valve 5. Hydraulic Gate Valve 6. Check Valve 7. Single Ram-Type BOP 8. Casing Head Spool 9. Casing Head Housing Choke Manifold 10. Transmitter 11. Pressure Gauge 12. Manual Gate Valve 13. Hydraulic Gate Valve 14. Drilling Choke 15. Choke Control Console
16. Standpipe Pressure Gauges, Gate Valves, Transmitter BOP Control System
17. Closing Unit 18. Pipe Rack 19. Remote Control Panel
20. Mud Pumps and Manifold, Pressure Gauges 21. Mud Tanks, Mud Valves, Degasser
Cameron supplies integrated subsea drilling systems designed specifically to tackle the demands of deepwater, high pressure applications including BOP stack systems, control systems, riser systems and choke systems. Cameron subsea drilling components include the following:
Subsea Drilling System Components (Surface) Control System
1. Auxiliary Remote Control Panel and Battery Bank 2. Driller’s Panel
3. Hydraulic Power Unit 4. Accumulator Bank 5. Hose/Cable Reels Choke System
6. Choke Manifold
7. Choke Manifold Control Console Riser System
8. Telescoping Joint Motion Compensation System
9. Drill String Compensator 10. Riser Tensioner
Subsea Drilling System Components (Subsea) Control System
1. Hydraulic Conduit Supply Line 2. MUX Control Pod
3. Conduit Valve Riser System
4. Riser Joint 5. Riser Connector 6. Termination Spool Lower Marine Riser Package
7. Flex Joint 8. Annular BOP 9. Choke/Kill Connector BOP Stack
10. Subsea Gate Valve 11. Double Ram-Type BOP
with Super Shear 12. Double Ram-Type BOP 13. Guide Structure 14. Collet Connector 9 S U B S E A D R I L L I N G S Y S T E M S Riser System Stack System
R A M - T Y P E B O P S
C
ameron developed the TL and UM ram-type BOPs based on the highly successful U BOP design to meet today’s demand for reduced weight, lower height and easier maintenance. Cameron also makes the DL Annular BOP which features a lightweight, low profile design available in single or double body styles.T L™ B O P
The TL BOP integrates many of the design features of Cameron’s popular T and U BOPs into one of the industry’s most reliable and safe units. The TL offers side ram removal and other features which reduce maintenance and rig downtime.
U™ B O P
The U BOP is the most widely used ram-type BOP in the world and offers the widest range of sizes of any Cameron ram-type BOP.
U M™ B O P
The UM BOP is a lightweight BOP designed for easy maintenance and long life. The UM complements the existing line of U preventers and includes bonnets which can be installed on any comparable size U BOP.
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U Blowout Preventer TL Blowout Preventer (shown with ST Locks)
UM Blowout Preventer
Description TL BOP U BOP UM BOP
Application Surface and subsea Surface and subsea Surface, subsea, snubbing (7-1/16" only)
Bore Sizes and 18-3/4" 5000, 10,000, 15,000 psi; 7-1/16", 11", 13-5/8" 3000–15,000 psi; 7-1/16" and 11" 3000–15,000 psi
Working Pressures 13-5/8" 10,000 psi 16-3/4" 3000–10,000 psi; 18-3/4" 10,000 psi; 20-3/4" 3000 psi; 21-1/4" 2000, 5000, 10,000 psi; 26-3/4" 3000 psi
Body Styles Single, double, triple Single, double Single, double
Pressure-Energized Rams Yes Yes Yes
Bonnet Seal Carrier Standard Available Available
Hydromechanical Lock RamLocks (5000, 10,000, 15,000 psi WP); Wedgelocks (with pressure balance chambers) Wedgelocks ST Lock (10,000, 15,000 psi WP);
Wedgelocks (5000 psi WP)
Optional Shear Bonnets
Super Shear Yes No No
Tandem Boosters Yes Yes Yes
Large Bore Shear Bonnets No Yes No
Hydraulically Opening Bonnets Yes Yes Yes
D L™ A N N U L A R B O P
The DL BOP features a quick-release top for quick packer change-out. It is shorter in height and lighter in weight than comparable annulars. The entire operating system may be removed in the field for immediate change out without removing the BOP from the stack.
A™ A N N U L A R B O P
The A BOP is shorter in height when compared with the DL BOP. The A BOP has 50% fewer parts than comparable annular BOPs. Its simple, rugged design means easy maintenance. The one piece packing element quickly returns to full-open bore, which allows for no large diameter moving seals exposed to well-bore pressure. 11 A N N U L A R B O P s A N D E L A S T O M E R S DL Annular BOP A Annular BOP FlexPacker™ VBR-II™ FlexPacker-NR™
Dual Bore FlexPacker Grip and Seal Packer
CAMRAM™Packer CAMRAM 350™Packer
Inserted Packer
for Stripping and Snubbing C A M E R O N E L A S T O M E R T E C H N O L O G Y
O
ne of the many ways to differentiate Cameron drilling products from other manufacturers’ is the elastomers used in critical sealing areas such as ram packers and top seals.Cameron drilling products exclusively use the proprietary elastomers designed and manufactured by Cameron Elastomer Technology (CET). The dedicated research, development, testing and manufacturing facility is located
in Katy, Texas. CET is the original equipment manufacturer (OEM) for Cameron’s line of high pressure safety equipment and provides engineered solutions to elastomeric material problems. The facility is API certified 16A and ISO 9001.
For drilling applications, CET has developed CAMRAM™, CAMRAM 350™, CAMULAR™, CAMLAST™and DUROCAM™ elastomer products to meet the rigorous demands of the oilfield. These products, when used in Cameron ram-type BOPs and annular BOPs, improve performance, extend service life, reduce downtime and lower operating costs.
Description A BOP DL BOP
Application Surface and subsea Surface and subsea
Size 18-3/4" 10,000 psi 7-1/16" to 21-1/4"; 2000 - 20,000 psi
Body Style Single Single, dual
Packer High performance High performance
CAMULAR CAMULAR
C A M E R O N R A M P A C K E R S
C O L L E T C O N N E C T O R S
A
s drilling depths have increased, Cameron collet connectors have evolved to address issues concerning higher internal and external pressures, increasing applied bending and tension loads and extreme operating conditions. Cameron offers four collet connectors: • Model 70™Collet Connector• High Capacity (HC™) Collet Connector
• Deepwater High Capacity (DWHC™) Collet Connector • HCH4™Collet Connector
The Model 70 is offered in sizes and pressure ratings for a wide variety of applications. The HC is similar to the
Model 70 but is designed to provide greater preload to withstand higher separating forces. The DWHC is a high strength drilling and completion collet connector engineered for the high loads encountered in ultra
deepwater applications. The HCH4 connector locks onto an H4 wellhead.
All Cameron connectors offer high strength and stiffness with a direct load path through the connector, and metal-to-metal sealing AX gaskets on the collet end ensure seal integrity. Positively driven-open collet segments during unlock ensure that no overpull is required to disconnect. A secondary unlock function is also included in each design.
Description Model 70 HC DWHC HCH4
Available Bore Sizes 13-5/8" to 21-1/4" 13-5/8" to 21-1/4" 18-3/4" 18-3/4"
Available Working Pressures 2000 - 15,000 psi 5000 - 15,000 psi 15,000 psi 10,000 - 15,000 psi
Bending at 10,000 psi WP, 549,000 ft-lb 2,063,000 ft-lb 10,300,000 ft-lb 2,109,000 ft-lb
2,000,000 lb Tension
Preload 245,000 lb 4,385,000 lb 12,000,000 lb 4,740,000 lb
Maximum Release Angle 30˚ 30˚ 7˚ 4˚
Model 70 Collet Connector HC Collet Connector DWHC Collet Connector HCH4 Collet Connector 12
D E E P W A T E R R I S E R T E N S I O N E R The Deepwater Riser Tensioner is designed to allow modular upgrades for existing rigs. It is efficiently designed to maximize variable deck load capacity with capacities available up to 370,000 lb, gross tensioning capacity (320,000 lb). Left-hand and right-hand units use the same parts to simplify maintenance. The sheave size is based on API recommen-dations to maximize wire rope life. Cylinders are interchangeable with the Deepwater Motion Compensator.
Riser Recoil Control System The Riser Recoil Control System constantly monitors the rod position and is designed to engage if three systems report a rod speed of greater than 2.5 ft/sec. The rod speed can be managed if the wire breaks under low tension. The riser recoil can be installed in place and requires no adjustment, only initial commissioning.
Deepwater Motion Compensator
Recoil Riser Tensioner
C O N D U C T O R P I P E T E N S I O N E R
The Conductor Pipe Tensioner System is based on a 36" stroke cylinder, in a rod-end down, tension type application. The system is available in two configurations: hydraulic and gas charged. The hydraulic system operates from the BOP closing unit using one of the spare functions. The gas charged system operates completely self-contained using locally generated dry nitrogen. Once the cylinders are charged to the proper gas
pressure, they are isolated for operation and do not require external air pressure
vessels for continuous operation. ConductorPipe
Tensioner
Riser Recoil Control System
M O T I O N C O M P E N S A T I O N S Y S T E M S 13
T
he Cameron motion compensation product line provides a complete line of motion compensation products for a variety of applications. Cameron’s integrated engineering approach to deployment of drilling equipment, and the flexibility of single source engineering, adds up to saving time and money.A C T I V E D E P L O Y M E N T S Y S T E M
The vertical design of this skid-mounted system maximizes available deck space with capacities available up to 370,000 lb gross capacity (320,000 lb). The sheave size is based on API recommendations to maximize wire rope life. Patented Space Saver™technology eliminates APVs and uses an internal air/oil reservoir to save space. Active system technology increases the weather
window, reduces risk of damage to subsea equipment and uses a state-of-the-art hydraulic power unit for operational efficiency.
D E E P W A T E R M O T I O N C O M P E N S A T O R The Deepwater Motion Compensator is designed to allow
modular upgrades for existing rigs. Its in-line design maximizes variable deck load capacity, providing
up to 900,000 lb, gross compensating capacity (800,000 lb). A single pin lock-bar cartridge simplifies operation and
maintenance and a single plate hook frame reduces weight and maintenance. The
optional tool attachment allows multi-role operations. The size is similar to existing designs for easy retro-fit containing a true hydraulic stroke-lock option. The design integrates with the International Active System, and the cylinders are interchange-able with the Deepwater Riser Tensioner.
R I S E R S Y S T E M S 14 Riser Spider Gimbal Telescoping Joint Riser Joint
Riser Fill-Up Valve
Riser Joint
Riser Joint
Termination Spool
Flex Joint
C
ameron offers drilling riser systems which accommo-date the stringent conditions encountered in deepwater drilling including high tension loads, multiple control lines, and the need to respond to changes in surface weather conditions. Riser sections are available in varying lengths, wall thicknesses, and with preps for buoyancy materials as required. All Cameron risers are supplied with integral choke and kill lines. Cameron hydraulic or manual running tools are available for risers utilizing either LoadKing or RF Riser Connectors.L O A D K I N G™ R I S E R S Y S T E M S
The LoadKing family of riser connectors is designed to meet the demands of ultra deepwater drilling in water depths of 7000 ft (2134 m) or more. LoadKing Riser Connectors are available with tension ratings of 2.5 million lb through 4.0 million lb. LoadKing Riser Connectors incorporate many of the features of the RF Riser Connector while holding the weight of the riser joints to less than two percent heavier than a comparably equipped RF Riser Joint.
R F™ R I S E R S Y S T E M S
The RF Riser Connector is designed to meet API 16R requirements with fewer components and higher capacity than other flanged riser connectors. It is designed to meet the needs of the drilling industry for a deepwater riser system that is less costly and quicker to operate than conventional systems.
R I S E R R U N N I N G T O O L
Cameron’s riser running tool is used to lift and handle the marine riser joints and test the auxiliary lines. The tool has a flange on the lower end to make up with a flange connector and manually lock into place using standard riser bolts. The mandrel on the other end has a 4-1/2”IFTJ so that common rig tools can be used for handling. When pressure testing of the auxiliary lines is required, the running tool is left locked in place and the test plugs are lowered into position. The running tool is available in manual and hydraulic options.
R I S E R S Y S T E M
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R I S E R S Y S T E M S / C A M C H E C
Description LoadKing LoadKing RF RFM
Rated Tension Load 3,500,000 lb 4,000,000 lb 2,000,000 lb 2,800,000 lb
Auxiliary Lines Up to Six Positions Up to Six Positions Up to Six Positions C/K Fixed
Fixed Fixed Interchangeable 2" to 5-1/2" OD
2" to 6-3/4" OD 2" to 6-3/4" OD 2" to 5-1/2" OD
Industry Specifications API 16R API 16R API 16R API 16R
LoadKing Riser Connector RF/RFM Riser Connector
C A M C H E C™ R I S E R I N S P E C T I O N S Y S T E M
The Cameron CAMCHEC Riser Inspection System is a revolutionary new approach for non-intrusive inspection of marine drilling riser. The CAMCHEC system utilizes a
series of precision tools to perform the most comprehensive riser inspection in the industry.
Each step is performed along the entire length of the main riser tube and all auxiliary lines. The CAMCHEC Riser Inspection System incorporates a number of time saving features. These services are available individually or as a complete package and offer the following benefits:
• On-site inspection without removal of buoyancy and/or auxiliary lines reduces downtime, and the possibility of damage due to handling and shipping
• Complete inspection can be achieved without removing riser coatings, saving valuable time
• CAMCHEC provides more detailed inspection results for wall thickness surveys and TOFD weld inspections • Digitally recorded inspection results and video images are
available for future comparisons
• More accurate inspection means early identification of future repair requirements.
CAMCHEC Time of Flight Diffraction (TOFD) Tool TOFD Tool and
E N V I R O N M E N T A L S A F E G U A R D
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C
ameron’s award winning Environmental Safe Guard (ESG™) System was developed to provide a safe, reliable and cost-effective alternative to traditional subsea drilling practices and combines field-proven equipment into an evolutionary new system.Traditionally offshore drilling is done either with a float-ing vessel, utilizfloat-ing a subsea BOP stack, with full control and drilling riser systems or with a jackup or platform utilizing a surface BOP stack and controls.
Another method utilizes a floating vessel with surface BOPs in place of subsea BOPs. High-pressure riser is run from the surface BOPs to the sea floor where it is cemented in place. This means that the rig is essentially cemented in place, allowing no practical means of disconnecting in the event of an emergency. Also, if anything damages the high-pressure riser while drilling, fluids in the riser escape to the environment.
Cameron’s ESG System evolves one step further, utilizing a floating vessel equipped with a combination of subsea and surface modules. The subsea portion, at only a fraction of the size and weight of a traditional subsea stack, is used to shear, seal and disconnect from the seabed while the traditional surface BOP stack handles all the well control functions.
In the event of an emergency, the control (acoustic, electric, ROV-actuated or hydraulic) system is used to signal the subsea BOP to shear the pipe. Once the shearing blind rams shear and seal off the bore, the control system is used to signal the upper connector to disconnect, allowing the rig to be moved safely off location with minimal loss of drilling or well fluids.
Three-barrel Telescoping Joint Tensioning System Surface BOP Stack Casing/Riser Collet Connector BOP with Shearing Blind Rams Collet Connector
Complete Cameron ESG System
Wellhead
The ESG System allows the drilling rig to safely disconnect in an emergency situation.
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D R I L L I N G C O N T R O L S Y S T E M S
T
he subsea MUX electro-hydraulic BOP control system from Cameron offers state-of-the-art controls for Cameron BOP systems.Each system is designed with a true systems approach for maximum efficiency. The modular structure of the system allows Cameron to look at each drilling program from a total systems level, not just from an equipment level. Only Cameron combines this approach with the full technical and project management resources of the Cameron organization, offering customers:
• Subsea retrievability Unlike any other system in the industry, the modular design of the Cameron system allows the subsea control pod to be retrieved and replaced without pulling the riser stack.
• Redundant system architecture Component level redundancy eliminates single point failures. All critical system functions have been engineered with multiple back-ups for continuous operations.
• Robust components Subsea components are rated for up to 10,000 ft (3000 m).
• Smaller and lighter Cameron subsea MUX drilling control systems are the smallest and lightest in the industry. • Functionality Cameron MUX systems provide up to 112
hydraulic functions per subsea control pod.
L A N D A N D P L AT F O R M B O P C O N T R O L S Y S T E M S Cameron offers
reliable, econom-ical direct hydraulic drilling control systems for use on land or platform. Systems are design-ed in accordance with API 16D specifications, as well as all appropriate codes and standards for explosive and hazardous area classification. Dual control panels provide maximum flexibility, while the modular components deliver maximum reliability and field serviceability.
Cameron cellar deck-mounted piloted control systems are unprecedented for control of BOP stacks on jackup type rigs. Proven through years of field applications, these systems provide significantly increased response time for control of surface-mounted equipment.
M U X S U B S E A C O N T R O L P O D S
The Cameron subsea MUX drilling control pods combine rapid response time with an array of features that make them both reliable and economical at depths of 10,000 ft (3000 m).
The Mark I Pod, capable of 72 functions, is designed for most typical and deepwater applications, offering a compact
footprint and weight of 10,000 lb (4536 kg). The Mark II Pod, capable of 112 functions, is designed for ultra deepwater
environ-ments and weighs 15,000 lb (6804 kg). The pod houses the hydraulic module and electronic MUX
package. Two accumulator banks are placed conveniently around the BOP stack.
The hydraulic module is a standard Cameron modular pod. Modules feature seawater tolerant, stainless steel valves and pressure regulators with sliding, metal-to-metal, shear type seals.
The electronic MUX package consists of the Subsea Electronics Module (SEM) and the solenoid valve package. The SEM contains dual redundant electronics which provide communications via modem with the surface electronic system. The solenoid valve package converts the electronic commands into hydraulic signals which actuate the large valves in the hydraulic module.
S U B S E A P I L O T E D A N D D I R E C T H Y D R A U L I C C O N T R O L S Y S T E M S
For operating the BOP stack and associated equipment in shallower depths of 5000 ft (1500 m) or less, Cameron offers piloted hydraulic drilling control systems. These systems offer the same robust, field-proven components as the MUX system, but they are controlled via hydraulic connections between the surface controls and subsea control pod. Like the subsea MUX systems, the piloted systems feature redundant architecture for absolute reliability, and are fully retrievable without pulling the riser. Subsea system functions can be operated by either the driller’s control panel,
tool-pusher’s control panel or touchscreen, as well as by the tertiary operator panel located on the diverter control unit.
MUX Control Pod
Hydraulic Control Pod Platform Control System
M o R P H D R I L L I N G C O N T R O L S Y S T E M
18
T
he new Cameron MoRPH™Drilling Control System is the blending of technologies to provide a simple, quick, economical solution for extending the water depth range of second to fourth generation drilling rigs.The MoRPH system offers a hybrid design which is ideal for rigs drilling in mid-range water depths. MoRPH systems
control time-critical functions by electrical signals (similar to MUX systems) while non-critical functions are controlled by pilot lines (like the current shallow water systems).
In order to do this, MoRPH systems divide BOP stack control functions into two basic categories:
• Time-critical functions such as opening and closing ram and annular BOPs that must meet the API timing requirement
• Non-time-critical functions
Time-critical functions are controlled by electrical signals, while non-time-critical functions are controlled by pilot lines like the current shallow water systems. This ensures adherence to the API requirement by converting critical “shut-in” functions to an electro-hydraulic system, yet retains the simplicity of direct hydraulics for other functions.
The MoRPH system is easily adapted to existing piloted hydraulic systems. Toolpusher’s Control Panel Driller’s Control Panel Hydraulic Interface MoRPH Umbilical Reel Umbilical Clamps LMRP, FITA and Clamp assembly Existing Hydraulic Pod Subsea Stack MoRPH Pod Electric/Hydraulic Flying Leads
Complete MoRPH system M o R P H C O N V E R S I O N R E Q U I R E M E N T S
Existing Equipment MoRPH System Driller’s and toolpusher’s control panels, Use as is
surface wiring, manifold, accumulators, pumps, reservoir, UPS, surface hose umbilicals, guide arms, BOP and LMRP plumbing, shuttles valves, etc.
Riser hydraulic line(s) Use if over 2-7/8”
Hose clamps Use w/ adapting bushing
All hydraulic pods Use w/ new mounting holes
All hydraulic hose reels and umbilical Remove
Hydraulic interface New
Distribution junction box New
ROVs parking plates New
controls and major catastrophes (such as damage to the riser system). Cameron offers a variety of emergency, back-up and deepwater control systems to meet the needs of all three types of situations. The choice of which system is required in a particular situation depends upon the specific needs of each individual application.
19
E M E R G E N C Y S Y S T E M S
G
reater concerns for our environment and for the safety of employees are making the automated systems for shutting in a well become standards on all drilling rigs. Three types of systems emergency situations could poten-tially require use of emergency backup systems: operator initiated procedures, emergency mitigated by loss of mainEDS (Emergency Disconnect Sequence) A system to close the rams with a program-med sequence of events when a button is actuated by an operator.
Acoustic
A system to activate a limited number of functions from the rig when no other communications are possible.
ROV Panels
A system to operate a limited number of functions by the use of an ROV when normal operation is not available.
Deadman (Automatic Mode Function) A system to automatically close the shear rams when there is catastrophic loss of the riser systems.
Automatic Disconnect System A system to automatically close the shear rams when the riser angle exceeds a certain predetermined limit.
Autoshear
A system to automatically close the shear rams when there is an unplanned disconnect of the LMRP
20
The first 15,000 psi subsea Christmas tree and manifold.
SpoolTree, the industry standard. CameronDC, the world’s first
and only all-electric DC subsea control system. With more
than 40 years of subsea innovation, Cameron’s ability to
effectively design and project-manage subsea systems is critical
in delivering successful, reliable, and productive installations for
our customers. Our organizational infrastructure is designed to
provide complete systems comprised of nothing less than
first-rate components. With Cameron, the edge is system solutions.
T H E E D G E I S S Y S T E M S O L U T I O N S T H E E D G E I S S Y S T E M S O L U T I O N S
A
s the quest for subsea oil and gas reaches farther and deeper, concerns about reliability, availability, and maintainability are greater than ever. More than ever, Cameron is positioned to deliver dependable, cost-effective systems as no other supplier can.From our innovation and experience, you’ll get Cameron quality — from project concept through completion.
Cameron’s MOSAIC®product line takes field-proven
components and provides flexible modularity to create nearly endless system combinations with field-proven, reliable, and economical subsea equipment. This Cameron-exclusive approach allows producers to specify pre-engineered components with application-specific features. C H R I S T M A S T R E E S
Cameron offers customers the widest variety of Christmas tree systems in the industry today. First there is the dual bore Christmas tree — an industry favorite for decades; the SpoolTree™Production System — introduced by Cameron a decade ago.
F L O W L I N E C O N N E C T I O N S Y S T E M S Cameron offers a variety of ways to interconnect subsea systems — vertical, horizontal, and hinge-over. For example, the highly successful Cameron Vertical Connection System (CVC™)
has been used in more than 550 subsea connections and is growing in popularity for a variety of subsea applications. M A N I F O L D S
As part of Cameron’s total subsea package offering, a variety of manifold designs are available including template manifolds, cluster manifolds, and pipeline end manifolds (PLEMs). To date, Cameron has successfully installed manifolds in varying water depths and in operating pressures up to and including 15,000 psi. C O N T R O L S Y S T E M S
The CAMTROL®Production Control System features an
integrated approach and component-level modularity to provide unequaled advantages in uptime availability, flexi-bility, and expandability. Integral to the system are compact retrievable subsea control modules and a wide variety of intervention options. Cameron has also introduced the CameronDC Subsea Control System — the world’s first DC powered subsea control system.
W E L L H E A D S Y S T E M S
Versatility describes the Cameron line of wellhead systems. The popular STC™and STM™wellheads offer choices of 10,000
and 15,000 psi working pressures; metal-to-metal or metal end-cap seals; five or six string programs; and a variety of casing programs.
With Cameron Offshore Systems, the edge is system solutions.
21
T H E E D G E I S S Y S T E M S O L U T I O N S
CAMERON OFFSHORE SYSTEMS
MOSAIC Subsea Systems 22
Wellhead Systems
STC 24, 25
STM 24, 25
Christmas Trees
SpoolTree Production Systems 24
Dual Bore Production Systems 25
CameronDC 26 Gate Valves
SpoolTree System Valve Assemblies 24
Dual Bore Valve Assemblies 25
FL, FLS and FLS-R Gate Valves 42
Chokes 50
Choke Actuators 51
Subsea Flowline Connectors 27
Riser Systems 22
Manifolds and Templates 22
M O S A I C S U B S E A S Y S T E M S
C
ameron’s system solutions use field-proven components from the Cameron MOSAIC® product line. MOSAIC provides flexible modularity to create nearly endless system combinations with reliable and economical subsea equipment. Typical Cameron MOSAIC Systems andSubsystems include: Wellhead Systems
Subsea Wellhead Systems STC Wellhead
STM Wellhead Christmas Trees
Dual Bore and SpoolTree Christmas Trees Guideline, Guidelineless
Production, Gas Lift, Water Injection Tree Connectors
Deepwater High Capacity (DWHC) Block Valves
Up to 40 Wing Arrangements Single or Double Master Valves Gate Valves
FLS or FLS-R
Threaded, Flanged, Block Gate Valve Actuators
Hydraulic and Electric Chokes
Non-retrievable, Retrievable Choke Actuators
Hydraulic (with or without Fast Close Module) and Electric (with Integral Fast Close Capability)
Pneumatic
Flowline Connection Systems
Cameron Vertical Connection (CVC) Systems McPac™Flowline Connection Systems
Stab and Hinge Riser Systems
Production Riser Systems Workover Riser Systems Free-Standing Riser Systems Manifolds and Templates
Flowbases Valve Blocks Connectors Structure Porch Extensions
Control Systems and Distribution CAMTROL®Production Control Systems
Typical Surface Components Master Control Station (MCS) Electrical Power Unit (EPU) Hydraulic Power Unit (HPU) Typical Subsea Components
Subsea Control Modules (SCMs) Subsea Accumulator Modules (SAMs) Subsea Distribution Units (SDUs) Umbilicals and Flying Leads
Installation Workover Control Systems (IWOCS) Surface Panels
Hose Reels
Tie-In and Intervention Equipment Umbilicals
ROV Tooling 22
23
M O S A I C S U B S E A S Y S T E M S
C A M E R O N ’ S M O S A I C® S U B S E A C O M P O N E N T S
The Cameron MOSAIC product line incorporates field-proven components including: Cameron SpoolTree Subsea Trees — proven over and over in field applications around the world. Subsea Retrievable Insert Chokes — with a selection of actuator assemblies and trim cartridges. CAMTROL®
Production Control System — standard components which adapt to a variety of field configurations. MOSAIC provides flexible modularity to create nearly endless system combinations with reliable and economical subsea equipment. MOSAIC systems are all based upon a combination of standard components. This modular, or building block approach, allows producers to specify pre-engineered components with application specific features.
The Cameron MOSAIC solution for this field development is one of the myriad of combinations available. Contact us and we will design one for you.
S P O O L T R E E P R O D U C T I O N S Y S T E M S
T
he Cameron SpoolTree Production System is one of the most widely used trees in the world and offers many time and cost saving advantages over conventional tree systems.Instead of the typical wellhead-hanger-tree stackup, the SpoolTree design has a wellhead-tree-hanger stackup. In this configuration, the Christmas tree consists of a
concentric bore spool with a wellhead connector below and a wellhead connector profile on top. The tubing hanger is hung off inside the spool on a dedicated load shoulder, and the valves are situated on the side of the spool. No valves
are in the vertical bore of the wellhead/tree system. The completion is run after the tree is installed and the
completion can be pulled with the tree in place and flowline connections undisturbed.
MOSAIC®SpoolTree Production Systems can be config-ured with a wide array of component choices. The possible combinations of components, available pressure ratings and sizes are virtually endless. The result is a cost-effective system that can be adapted to virtually any subsea job.
24
S P O O L T R E E™ S U B S E A P R O D U C T I O N S Y S T E M
Guidebase For template or satellite installation. Guideline or guidelineless. Variety of connection types available.
Valve Actuator 25 Compact Modular (CM) modules available. Sizes from 2" to 7". To 15,000 psi WP.
Internal Tree Cap With or without wireline plugs.
Tree Connector Mechanical or hydraulic. Deepwater high capacity (DWHC) model available.
Wellhead STM or STC wellhead. Metal-to-metal or metal end-cap seals. Five or six string configuration. Variety of casing programs.
Spool Body and Modular Gate Valve Assembly Configured for various production applications. Cameron FLS or FLS-R gate valves. Working pressures up to 15,000 psi.
Flowline and Pipeline Connection Vertical, horizontal, diver assist or ROV. Common interfaces used throughout.
Tubing Hanger Up to six hydraulic and two electrical penetrations as standard; optionally, more can be accomodated.
Subsea Choke Diver-assist or diverless. Inserts are retrievable or non-retrievable (fixed). Crown or clamp connectors.
Control Module Up to 32 hydraulic control points. Variety of intervention methods.
Debris Cap (not shown) Weight set or hydraulic
11 10 1 9 8 7 6 5 4 3 2 1 S P O O L T R E E S Y S T E M V A L V E A S S E M B L Y C O N F I G U R A T I O N S
In the Cameron SpoolTree design, the spool body provides outlets to attach production, annulus and isolation valves for downhole functions and the electrical penetrator bonnet assembly. The tubing hanger landing shoulder is specially ported to accept control stabs and provides hydraulic continuity between the production control system and downhole hydraulics.
The valves are contained both as an integral part of the spool body, and in mini-blocks external to the vertical bore of the tree. A typical valve cluster includes production and annulus master valve, production and annulus wing valve, crossover valve, workover valve and isolation valves for SCSSV, CIV and other requirements. Assemblies are available for 3" through 7" completions.
Basic Chemical Injection Annulus Crossover
Production Choke Gas Lift Choke
SpoolTree Subsea Production System
T
he Cameron Dual Bore Production System has been the number one choice of operators for many years. More than 300 have been delivered worldwide since it was introduced in 1985. Today’s version has been reengineered for modularity and standard interfaces have been added to ensure compatibility with a range of systems.The dedicated annulus bore and vertical full-bore access to both the production tubing and annulus provide several advantages. The tubing casing annulus can be circulated and pressure bled off. This simplifies troubleshooting by
enabling annulus monitoring for downhole pressure and temperature, sand production and tubing and packer leaks. In addition, one or more electrical penetrators can be provided for downhole pressure and temperature gauges and for electrical submersible pumps.
Versions of the dual bore tree are offered for 5000, 10,000 and 15,000 psi WP and water depths to 10,000 feet. They are used for oil and gas production, gas and water injection service on satellite wells, clusters or templates.
25
D U A L B O R E P R O D U C T I O N S Y S T E M S
D U A L B O R E V A L V E A S S E M B L Y C O N F I G U R A T I O N S
The Modular Dual Bore Tree has a total of 320 pre-determined master valve block assemblies. Valve assemblies are available in 4", 5", or 6-3/8" nominal bore sizes with 5000, 10,000 or 15,000 psi WP ratings. Valve assemblies feature Cameron FLS gate valves with one-piece gate, spring-loaded seats and corrosion-resistant, metal-to-metal seals for maximum sealing integrity.
A choice of 40 valve module arrangements is available for each wing valve block, covering requirements for production, water injection and gas lift. The modules offer flexibility in location of crossover valve, chemical injection valve, etc. Master and swab valves are located in the well bore. Either commercial cartridge-type isolation needle valves or Cameron heavy-duty isolation needle valves can be used for chemical injection and control line isolation. D U A L B O R E S U B S E A P R O D U C T I O N S Y S T E M
Guidebase For template or satellite installation. Guideline or guidelineless. Variety of connection types available.
Valve Actuator 25 Compact Modular (CM) modules available. Sizes from 2" to 7". To 15,000 psi WP.
External Tree Cap (not shown) With or without wireline plugs.
Tree Connector Mechanical or hydraulic. Deepwater high capacity (DWHC) model available.
Wellhead STM or STC wellhead. Metal-to-metal or metal end-cap seals. Five or six string configuration. Variety of casing programs.
Modular Valve Assembly Total of 320 configurations available. Cameron FLS gate valves. Working pressures up to 15,000 psi.
Flowline and Pipeline Connection Vertical, horizontal, diver assist or ROV. Common interfaces used throughout.
Tubing Hanger Choice of tubing sizes, threads and wireline preps. Metal seals with resilient backup available. One to four SCSSC ports. With or without electrical penetrator.
Subsea Choke Diver-assist or diverless. Inserts are retrievable or non-retrievable (fixed). Crown or clamp connectors.
Control Module Up to 32 hydraulic control points. Variety of intervention methods.
10 1 9 8 7 6 5 4 3 2 1 Production Production with Choke
Gas Lift Production with Two Chokes
Production with Internal Crossover Production with Internal Crossover and Choke Production with Choke and Annulus Connection Dual Bore Subsea
C A M E R O N D C
26
T
he CameronDC™is a unique all-electric subsea control system powered by direct current, increasing reliability, availability and maintainability. It is easier to install, hasfewer parts to maintain, provides better feed-back and greater response times than conventional hydraulic systems. Uptime performance is designed specifically for record cost savings. Other major features of the system include:
• Improved availability and reliability CameronDC represents more than a dramatic design departure from conventional systems; it makes a huge leap in system uptime and reliability through elimination of the hydraulic systems.
• OPEX/CAPEX savings Operational savings are achieved
from reliability improvements, lower intervention costs, and increased total production. Capital expenditure savings include reduced costs for umbilicals, hydraulic fluids, installation and commissioning.
• Deepwater and long-distance stepouts The
CameronDC system is ideal for use in deep water
and in applications involving long step-outs. Because hydraulic control is replaced by electronics, the
CameronDC provides rapid response times meaning water depth limitations disappear and step-out ranges beyond 100 miles (160 km) are possible.
• Actuation speed and accuracy Elimination of the
hydraulics means that control system commands can be sent in rapid succession, avoiding the usual lag time required for accumulators to charge. Flow and control of the well are maintained with vastly improved precision. • High-speed communications and real-time condition
monitoring Eliminating the need to transmit a hydraulic
signal over a long umbilical, communication with equipment is virtually instantaneous, and feedback on subsea conditions is instantaneous.
• Environmentally friendly CameronDC offers significant
health, safety, and environmental advantages, without dependence on conventional hydraulics. The possibility of hydraulic leaks is eliminated, as is the issue of fluids disposal, and all without the cost of hydraulic fluids in the first place.
27 S U B S E A F L O W L I N E C O N N E C T O R S The ROV hydraulically actuates the CVC running tools to soft land the connector, then make up and verify the connection.
The ROV releases the CVC running tools. Once the locking of both connectors is complete, the tools and spreader beam are retrieved to the surface. The flowline is complete, securely connecting the subsea tree to the manifold. The result is a strong, mechanical connection, leaving no hydraulics subsea. The jumper is installed into the CVC running tools. This assembly is attached to a spreader beam and then lowered, with the ROV assisting in final positioning over the receiver hubs.
CVC System
W
ith over 550 subsea connections already in place, the Cameron Vertical Connection (CVC™) System has proven to be a highly successful and popular system forconnecting flowlines and export lines. Basic components of the system include a hub support mounted on the subsea structure and a receiver mounted on the flowline to be connected. The hydraulic CVC running tool is an independent tool which is operated by ROV. Other major features of the CVC system include:
• Reliable mechanical connection The running tool
incorporates a hydraulically operated actuator ring that locks pivoting collet segments under the tapered profile of the hub to form a strong connection capable of handling high bending loads.
• Misalignments accommodated The system can
accommodate 2 degrees of misalignment. Cameron has installed CVC jumpers subsea onto hubs with up to 6 degrees of vertical inclination and conducted testing on the surface with hubs at 14 degrees of inclination.
• Simple makeup Collet connectors are lowered directly
onto the hubs. No pipe deflection is needed to make up the connection.
• Cost-effective Because the running tool is completely
independent and is retrieved to the surface after the connection is made, no hydraulic components are left subsea.
• Flexible tooling Running
tools are available in 4”-12” and 14”-20” size ranges, so one tool can be used for multiple applications.
C A M E R O N P R O D U C T I O N C O N T R O L S Y S T E M S
C
ameron Controls Subsea Production Control System has beenengineered and qualified as a completely integrated system. With its integrated approach and component-level modularity, the system offers unequaled advantages in uptime availability, flexibility and expandability. It’s the first and only system that incorporates all the advanced features the industry now demands:
• Modular components The reliability of pre-engineered components, the adaptability to handle any field scenario, plus the flexibility to expand as development scenarios change.
• High-integrity materials Robust, seawater-tolerant com-ponents, designed and qualified to 10,000 ft. (3000 m). • Segregated, redundant electronics Delivers maximum
reliability against single-mode failures.
• Smaller and lighter Compact Subsea Control Module weighs less than 2750 lb (1250 kg) at maximum config-uration, allowing easy installation and intervention with standard work-class ROVs.
• Retrievability Standard tooling and modular design enable critical subsea components to be easily retrieved. • Uptime availability Achieved third-party audited
availability for all installed CAMTROL®systems, recorded
since the first SCM was installed, surpassing the industry norm for competitive electro-hydraulic systems.
S Y S T E M S L E V E L D E S I G N A P P R O A C H Beyond field-proven reliability, the flexible and modular structure of the system allows Cameron to look at your field development from a systems level. Rather than designing new components, we can focus on analyzing the base case and options development scenarios, then reconfigure our standard, pre-engineered equipment and components to meet the RAM analysis optimized solution to your project.
This big-picture approach means we get an accurate look at capital and operating expenses up front, saving you money now and through the life of field development. And only Cameron Controls combines this approach with the technical and project management resources of the Cameron organization, offering you:
The Cameron Project Planning Team Every function
within the Cameron Controls division is involved in the proposal phase, and an appropriate project team is assigned to see you through the entire life of your program. This team includes systems engineers, project managers,
marketing and proposal specialists, purchasing and procurement specialists, operations personnel, QA/HSE experts and aftermarket support services.
Worldwide Support Cameron maintains a worldwide
network of engineering, testing, aftermarket, customer service and sales centers to support every phase of your program. Dedicated customer service facilities in Aberdeen, Scotland, and Macae, Brazil, are two examples.
Factory and Site Integration Testing Once the
manufacture of your production control system is
completed, Cameron conducts comprehensive factory and site integration testing at our dedicated testing facilities. This ensures proper operation and reliability of your complete system before installation and commissioning. Extensive FIT and SIT programs serve to minimize infant mortality failures.
CAMSERV Aftermarket Services Starting from the
FEED stage, Cameron provides ongoing technical support and customer services for the life of your project. The CAMSERV worldwide network of dedicated aftermarket locations provides an extensive inventory of spare parts, field service, customer property management and other services.
M A S T E R C O N T R O L S T A T I O N ( M C S )
The MCS provides control and monitoring of the complete system, including surface and subsea installed equipment. Two complete and segregated MCS channel networks simultaneously monitor data functions to and from each
other, topsides and subsea networks. In the event of a channel network failure, the other continues to seamlessly operate the control system. This dual redundant architecture eliminates single mode failure points and the requirement for bumpless transfer from the failed to the healthy channel network.
The MCS features open-architecture electronics with dual Fast Ethernet links to the host control system (or serial RS-485 and choice of topside communication protocol including MODBUS and Profibus). The system is OPC v.2 compliant for compatibility with all other OPC v.2 compliant equipment. The MCS standard modems are qualified to control up to ten SCMs at 46 miles (74 km) offset on 6mm2conductors (no repeater pod necessary), and the standard MCS can accommodate up to eight modems per channel. Ultra-long offset capability is available.
28
Subsea Control Module
E L E C T R I C A L P O W E R U N I T ( E P U )
The EPU provides conditioned electrical power to the topside and subsea system components. The EPU supplies dual, isolated, single-phase power for the subsea system through the main control umbilical, together with power supply modules for the MCS and HPU.
H Y D R A U L I C P O W E R U N I T ( H P U )
The HPU provides redundant low-pressure and high-pressure hydraulic supplies to the subsea system.
Self-contained and totally enclosed, the HPU includes duty and backup electrically driven hydraulic pumps, dual redundant filters, accumulators, and control and instrumentation for each LP and HP hydraulic circuit. The unit operates autonomously under the control of a dedicated programmable logic controller (PLC), which provides pump motor control, interlocks and interface with the MCS. S U B S E A C O N T R O L M O D U L E ( S C M )
Rated for water depths up to 10,000 ft (3000 m), the SCM is the heart of the subsea system. The CAMTROL®SCM
weighs less than 2750 lb (1250 kg) and measures only 29” x 29” x 34” high (736 mm x 736 mm x 860 mm), making it the lightest, most compact control module in the industry. This allows easy installation
and intervention by standard work-class ROVs with any of the suite of multi-mode running tools. Yet with up to 32 control functions, 24 external (4-20 mA) electrical sensor inputs and available multi-dropped intelligent completion capability, the SCM leads the industry in functionality and future potential. This can reduce the number of SCMs needed for an entire
project, thereby lowering capital expenses.
The SCM provides multiplexed electro-hydraulic control and monitoring of a wide variety of field functions including traditional tree functions, manifold valve control, choke adjustment, position indication, header pressure/temperature monitoring, downhole intelligence monitoring, sand detection, corrosion monitoring and multiphase flow measurement. Other features include:
• Oil-filled, pressure-compensated construction designed for 14˚ to 104˚ F (-10 to +40˚C); controlled-environment electrical connections; seawater-tolerant materials available throughout hydraulic system
• Diverless or diver-assisted designs
• 3000 or 5000 psi nominal operating supply pressures for tree and manifold valves; 7500 or 10,000 psi nominal operating supply pressure for SCSSV and other HP needs • Segregated dual SEMs are standard, along with dual or
single valve electronic modules
S U B S E A D I S T R I B U T I O N U N I T ( S D U )
The modular design allows the SDU to be either separate or fully integrated. The SDU provides the hydraulic, chemical and electrical distribution between the subsea system and the main control umbilical. The structure is designed, tested and certified to accommodate all handling loads. For deepwater applications,
the unit can incorporate hinge-over lock capability. All components are suitably earth bonded and corrosion protected to suit the installation. Additional features include:
• ROV or diver make-up flying lead jumpers
• ROV or diver-operated block and bleed valves
• Electrical distribution system with optional diver or ROV replaceable fuses
• ROV interfaces compliant with API 17H • Available with integral SCM and SAM (subsea
accumulator module).
I N T E R V E N T I O N F L E X I B I L I T Y
The CAMTROL system uses common intervention methods for the retrieval and re-installation of the SCM and other equipment. Methods may include diver-assist, diverless, guideline, guidelineless and ROV-assisted.
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C A M E R O N P R O D U C T I O N C O N T R O L S Y S T E M S
Subsea Distribution Unit Electrical Power Unit
Hydraulic Power Unit
Subsea Control Module (HydraQuad Couplers not shown)
30 T H E E D G E I S E X C E L L E N C E
S U R F A C E S Y S T E M S
As the world’s largest provider of surface production
equipment, Cameron is uniquely equipped to give our
customers the edge: Leadership as the single-source supplier
for systems as well as products suitable for any operating
environment. Surface technologies like the innovative SpoolTree
wellhead and Christmas tree design. Global sales, service, and
manufacturing support. All of which help enhance productivity,
safety, and ultimately, profitability for you. With Cameron, the
edge is excellence.
31
W
hen it comes to surface systems, Cameron offers all the advantages of working with the global market leader. Not only do we have the largest installed base of equipment in the industry, we back it with the largest number of support facilities in every major production region around the world.At Cameron, you are always assured of the most cost-effective, innovative approach to solving any technological challenge. For example, the Cameron Space Saver™Wellhead.
This unique wellhead focuses on three key issues — reduced costs, compact design, and improved safety.
Every Cameron system incorporates Cameron-quality components including wellheads, Christmas trees, actuators, chokes, and controls. All are available with trims to meet extreme conditions from low pressure/low temperature to high pressure/high temperature.
W E L L H E A D S Y S T E M S
Cameron surface wellhead systems meet a wide variety of applications including conventional, compact, multi-bowl, dry completion, metal seal, HP/HT and many others.
From simple spool-type wellheads to systems like the Conductor Sharing Wellhead (CSW™) where dual completions
are installed in one conductor — Cameron brings a level of technology to surface wellhead systems no other company can match.
D R Y C O M P L E T I O N S Y S T E M S
Drilling or production, surface or subsea, Cameron offers a range of products to meet the requirements of spar, TLP and other dry applications. Cameron also offers a variety of products from the subsea wellhead to the drilling/production system on the platform.
G A T E V A L V E S A N D A C T U A T O R S
With bore sizes from 11” to 1-13/16”, and working pressures from 2000 psi to 20,000 psi, the Cameron FLS™family of gate
valves is the most comprehensive line of API gate valves in the industry. Couple this with the Saf-T-Gard®line of pneumatic
piston, pneumatic diaphragm, hydraulic and wireline cutting actuators, and you have a wide range of flexibility based on years of proven success.
C H O K E S A N D A C T U A T O R S
Cameron Willis surface production chokes and actuators are used in Cameron surface systems to provide precise flow control. Cameron Willis offers needle and seat chokes, MOVs and control chokes along with a full line of choke actuators. With Cameron Surface Systems you can be sure that the edge is excellence.
T H E E D G E I S E X C E L L E N C E
CAMERON SURFACE SYSTEMS Conventional Wellhead Systems
IC Wellhead 32
S Wellhead 32
Compact Wellhead Systems
MTBS Tubing Spool 33
SSMC Wellhead 33
Metal Seal Split Compact Wellhead 34
MBS Wellhead 34
Specialty Wellhead Systems
SpoolTree Wellhead 35
CSW Wellhead 35
Space Saver Wellhead 36
Dry Completion Wellhead 36
Wellhead Connection Systems
SlipLock Connector 37
FastLock Connector 37
FlangeLock Connector 37
FastClamp Connector 37
CAMFORGE Connection System 38
Dry Completion Systems
External Tie-Back Connector 39
Adjustable Wellhead 39
Surface Tree System 39
Adjustable Casing Hanger 40
Riser Tensioning System 40
Spar and TLP Systems 40
Gate Valves
Large Bore Gate Valves 41
FL Gate Valves 41 FLS Gate Valves 41 M Gate Valves 41 Saf-T-Gard Actuators Pneumatic Actuators 44 Hydraulic Actuators 44
Wireline Cutting Actuators 44
Surface Safety Systems 45
Chokes
H2 Classic and H2I Chokes 48
MOVs 48
Control Chokes 49
