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FL BB0 MP2 0 A a p p lic a t io n

Configurat ion and user m anual

User Version

Manual 101723B02

Issue 03.08

(2)
(3)

INDEX

1

GENERAL

...4

1.1 SCOPE OF THE MANUAL... 4

1.2 CONTROL FUNCTIONS... 4

2

USER INTERFACE

...5

3

MASK S

...6

3.1 GENERAL... 6 3.2 THE LIST OF BRANCHES... 6 3.2.1 On/off mask... 6 3.2.2 Menu Masks... 7 3.2.3 Set Masks... 9 3.2.4 Timer Masks... 10 3.2.5 Menu forms... 11 3.2.6 Maintenance Masks... 12 3.2.7 I/O forms... 13

4

UNIT OPERATION

...1 7

4.1.1 Unit in stand-by... 17

4.1.2 Abilitazione e arresto dell’unità... 17

4.1.3 Chiller unit and heat pump operation... 17

4.1.4 Double set operation... 17

5

AL ARM FORMS

...1 8

5.1.1 Summary of alarm forms... 18

(4)

1 GENERAL

1.1 Scope of the manual

The scope of this manual is to provide all information required to use the pCO3 control. This version of the manual has been updated to software version 2.5.

The new software has involved a large number of amendments so it is advisable to use relative manuals for previous versions of the software.

1.2 Control functions

The pCO3 microprocessor electronic control with the FLBB0MP20A program is for managing chiller units and heat pumps.

The program can be configured to manage units with water and air condensation, tube and plate heat exchangers, separate and parallel cooling circuits.

Management of chiller units means controlling safe operation of the components during their intended operation phases.

Furthermore, if a single card does not offer a sufficient number of inputs and outputs, several cards can be interconnected to form a local pLAN network.

(5)

2 USER INTERFACE

The user interface has six keys and a display screen with 20 columns and 4 lines. The interface can be used to start and stop the unit and check running status.

The information displayed on the screen show current running status and the six keys can be used to carry out all operational tasks.

PGD0 user interface The functions of the six buttons are as follows:

Button: “up arrow” to scroll through the forms in the branches and to increase values in the various fields.

Button: “down arrow” to scroll through the forms in the branches and to decrease values in the various fields.

Button: “Button enter” to confirm a selection, access the various branches and change the parameters.

Button: “Button alarm” to stop a buzzer, to display and, if required, cancel active alarms.

Button: “Button prog” to access the loop of forms in the various branches.

(6)

3

[OD1]

MASK S

3.1 General

The branches enable access and setting of the parameters at various access levels.

Each branch is at a different access level which may be password protected or require a particular combination of buttons.

If no buttons are pressed for 5 minutes, regardless of which branch you are in, the control automatically returns to the main menu.

The values and settings in the branches of the manual are for illustrative purposes only, and not those on the units. The real values on the installed controls differ according to the unit’s installation and features.

3.2 The list of branches

These are the branches: Service, Maintenance, GSM, Clock, Menu, Set, I/O and Log.

To access the branches, press the “prg” button and the control displays a branch with a continuous loop where all the available menus are mentioned on three lines.

The branch comprises two lateral lines of normal width and a double central line corresponding to the selected branch, as shown in the example.

M_MAIN_SCROLL Change

Menu

Set

The complete loop is:

Italian: “Menù”; “Set”; “I/O”; “Orologio”; “GSM”; “Manuten.“; “Service”; "On/Off"; and "Cambio". English: “Menù”; “Set”; “I/O”; “Clock”; “GSM”; “Mainten.“; “Service”; "On/Off"; and "Change". German: “Menù”; “Set”; “I/O”; “Uhr”; “GSM”; “ Wartung“; “ Service”; "Ein/Aus; and "Wechsel". Spanish: “Menù”; “Set”; “I/O”; “Reloj”; “GSM”; “Manten.“; “ Servicio”; " On/Off; and "Cambio". French: “Menù”; “Set”; “E/S”; “Horloge”; “GSM”; “Entret.“; “ Service”; " On/Off; and "Echange". Use the arrow buttons to change the forms in the branches.

The cursor will always start in the top left-hand field of the form, apart from on the main menu page. Use the “Enter” button to move between fields where values can be entered or changed.

The set value in a field selected with the “enter” key can be changed by using the arrow buttons. Press the “enter” button again to confirm the change value and move on to the next field.

3.2.1 On/off mask

(7)

Unit Off

Press on [<-] for: turn on

-Pressing the “enter” will start the unit if it is off and stop it if it is running.

3.2.2 Menu Masks

All the main parameters on the unit’s operation are available in the “Menu” branch.

Access the branch from any form by pressing by the “Esc” button, or pressing the “prg” button to access the M_MAIN_SCROLL form, scrolling through the options on the display with the UP and DOWN arrows until “Menu” in large print appears at the centre of the display, and confirming with the “enter” button.

Apart from the main one, “MENU_1”, the forms all relate to enabled functions. MENU_1

Ref. Water 00.0°C Set 00.0°C System:Off Chiller Operation

This form indicates the reference water temperature for operation of the unit (digital input or supervision) and the type of operation.

This form appears upon unit start-up and the program returns to it automatically. MENU_2

Unload Compressors Operation

The form will be present on the loop when the compressors operate with ordered capacity control, regardless of the type of order. MENU_3 Free Cooling Off-line Recovery Off-line

This form only appears if the free cooling or heat recovery functions have been enabled. The form indicates whether the functions are enabled or not.

MENU_4 Dual Set Point Operating Mode Operation

(8)

Actual Set 00.0°C |Dead Zone|

This form only appears if temperature control at outlet is enabled. The form indicates the delay unload and delay load values for the control when the reference water temperature is outside of the dead zone.

(9)

MENU_6

Unit Working 000% Comp.Running 0 N.Unload 0 Stepless 000%

This form appears regardless of the unit’s configuration, although the number of lines in the form depends on the type of compressors and capacity controls.

The first line indicates the percentage of capacity required by the system corresponding to the amount enabled on the unit; the second line indicates the number of enabled compressors; the third line indicates the number of capacity controls if there are compressors with capacity step control; and the fourth line indicates the percentage of capacity control if it is stepless.

3.2.3 Set Masks

In the “Set” branch you can set all the main operating parameters.

To enter the “Set” branch, scroll the options with the UP and DOWN arrows until “Set” in large print features at the centre of the display, and confirm by pressing “enter”.

SET_1 Set Point

Summer 00.0°C Winter 00.0°C

In this form you can set the summer set point and, if heat pump operation is possible, the winter set point. SET_2

Dual Set Point Sel. HIGH

This form only appears if operation with double set point is possible and can be changed using the keyboard. It will therefore be possible to change the operation set point from HIGH to LOW and vice versa.

SET_3 Set Point

HIGH 00.0°C LOW 00.0°C Winter 00.0°C

This form will only replace “SET_1” if there is operation with double set point, and the set points can be changed. SET_4

Set Point

Recovery 45.0°C

(10)

SET_6

Set Point 08.0°C Outlet Alarm 04.0°C Max.Temperat. 15.0°C

This form only appears on the loop if there is water temperature control at outlet, and it replaces the “SET_1” form. It indicates the values of the set point, the anti-freeze alarm and maximum temperature for supply.

SET_7 Set running: SUMMER

This form only appears for chiller and heat pump units and allows you to change the operation from SUMMER to WINTER and vice versa, if the same function is not available from digital input.

3.2.4 Timer Masks

In the “Time” branch you can read the current time and correct it if necessary.

To enter the “Time” branch, scroll the menus with the UP and DOWN arrows until “Time” in large print features at the centre of the display, and confirm by pressing “enter”.

After entering the branch, press an arrow button to access the form for setting the password. The default password for the time branch is 00001.

Correct date and time are essential for managing the alarms log. Orol_1

Date 00/00/00 dd/mm/yy Hour 00:00 hh:mm

This form displays the current date and time. Orol_2

Clock Password '00000

In this form, set the password for entering the form that enables you to correct the date and time. Orol_3

Date 00/00/00 dd/mm/yy Hour 00:00 hh:mm

(11)

3.2.5 Menu forms

All the main parameters on the unit’s operation are available in the “Menu” branch.

Access the branch from any form by pressing by the “Esc” button, or pressing the “prg” button to access the M_MAIN_SCROLL form, scrolling through the options on the display with the UP and DOWN arrows until “Menu” in large print appears at the centre of the display, and confirming with the “enter” button.

Apart from the main one, “MENU_1”, the forms all relate to enabled functions. MENU_1

Ref. Water 00.0°C Set 00.0°C System:Off Chiller Operation

This form indicates the reference water temperature for operation of the unit (digital input or supervision) and the type of operation.

This form appears upon unit start-up and the program returns to it automatically. MENU_2

Unload Compressors Operation

The form will be present on the loop when the compressors operate with ordered capacity control, regardless of the type of order. MENU_3 Free Cooling Off-line Recovery Off-line

This form only appears if the free cooling or heat recovery functions have been enabled. The form indicates whether the functions are enabled or not.

MENU_4 Dual Set Point Operating Mode Operation

HIGH Set 00.0°C

This form only appears if dual set point operation is intended. The form indicates the enabled set and its value. MENU_5

Delay Unload 00000s Delay Load 00000s Actual Set 00.0°C |Dead Zone|

This form only appears if temperature control at outlet is enabled. The form indicates the delay unload and delay load values for the control when the reference water temperature is outside of the dead zone.

(12)

MENU_6

Unit Working 000% Comp.Running 0 N.Unload 0 Stepless 000%

This form appears regardless of the unit’s configuration, although the number of lines in the form depends on the type of compressors and capacity controls.

The first line indicates the percentage of capacity required by the system corresponding to the amount enabled on the unit; the second line indicates the number of enabled compressors; the third line indicates the number of capacity controls if there are compressors with capacity step control; and the fourth line indicates the percentage of capacity control if it is stepless.

3.2.6 Maintenance Masks

In this branch it is possible to view and set all the parameters required for managing the compressors and the unit’s pumps.

The branch can be accessed from any form by pressing the “prg” button, and the “M_MAIN_SCROLL” form appears for selecting the branch.

Scroll through the options in the form using the up and down arrows until the “Maintenance” message, in double size, is at the centre of the display. Confirm by pressing the “enter” button.

MANU _1 Operation Hours Unit 00000 Compressor 1 00000 Compressor 2 00000

This form displays the number of operation hours of the entire unit and individual compressors. The last line only appears if the unit features compressor 2.

MANU _1_1 Operation Hours Compressor 3 00000 Compressor 4 00000

This form displays the number of operation hours of compressors 3 and 4.

The form only appears if the unit features compressor 3 and line three only appears if there is compressor 4. MANU _2

Starting

Unit 00000 Compressor 1 00000 Compressor 2 00000

This form displays the number of starting procedures of the entire unit and individual compressors. The last line only appears if the unit features compressor 2.

MANU _2_1 Starting

Compressor 3 00000 Compressor 4 00000

(13)

This form displays the number of starting procedures of compressors 3 and 4.

The form only appears if the unit features compressor 3, and the third line only appears if there is compressor 4. MANU _3

Operation Hours Pump 1 00000 Pump 2 00000

This form displays the number of operation hours of each individual pump.

The form only appears if the unit features at least one pump, and line three only appears if there is a second pump. MANU _4

Starting

Pump 1 00000 Pump 2 00000

This form displays the number of starting procedures of each individual pump; like the previous form, it only appears if the unit features at least one pump, and the third line only appears if there is a second pump.

MANU_4_4 GSM MODEM Statum:

Initialization Field: 000%

The real values on the installed masks differ according to the unit’s installation and features.

3.2.7 I/O

[OD2]

forms

You can view the status of all the digital and analog inputs and outputs in the I/O branch.

To enter the “I/O” branch, scroll the options with the UP and DOWN arrows until “I/O” in large print features at the centre of the display, and confirm by pressing “enter”.

This series of masks display the values read by the probes. The installed masks differ according to the unit’s features. I_0_1 Water Temperature Reference +00.0°C Outlet 1 +00.0 Outlet 2 +00.0°C

This form indicates the values of the unit’s reference and outlet water. If there are 2 circuits, the outlet temperature is given for both of them.

I_0_2

Water Temperature Outlet 3 00.0°C Outlet 4 00.0°C

(14)

I_0_13 Recovery

Temperature 00.0

This form indicates the temperature of the recovery water. The form is only available in the loop if the recovery function is managed by the control.

I_0_12

Water Temperature Well 1 00.0°C Well 2 00.0°C

This form indicates the well water temperature values of circuits 1 and 2 at the outlet of the condenser/evaporator exchangers of the heat pump units.

I_0_12a

Water Temperature Well 3 00.0°C Well 4 00.0°C

This form displays the same values as the preceding one, but for circuits 3 and 4. I_0_11

External

Temperature 00.0°C Inlet Water

Temperature 00.0°C

This form displays the value detected by the probes for external air and inlet water. The form with relative fields is available on the loop of units with free cooling.

I_0_3

Compressor 1 H 00.0 L 00.0 O 00.0 B 00.0 B 00.0 D 00.0 D 00.0

These forms, that depend on the number of available compressors, indicate the pressure values of the sensors for high and low pressure and, if required, for oil. The high and low pressure values can also come with their relative gas temperature.

The temperature of liquid “B” and vapour “D” is indicated if there are gas mixtures. I_0_4 Compressor 2 H 00.0 L 00.0 O 00.0 B 00.0 B 00.0 D 00.0 D 00.0 I_0_5 Compressor 3 H 00.0 L 00.0 O 00.0 B 00.0 B 00.0

(15)

I_0_6 Compressor 4 H 00.0 L 00.0 O 00.0 B 00.0 B 00.0 D 00.0 D 00.0 I_0_7 Digital Input Status 1 - 25 CCCCC CCCCC CCCCC CCCCC CCCCC

This form indicates the status of digital inputs C = closed; A = open I_0_8 Digital Output Status 1 - 18 AAAAA AAAAA AAAAA AAA

This form indicates the status of digital outputs C = closed; A = open I_0_9 Digital Output Status 19 - 36 AAAAA AAAAA AAAXA AAA

If the unit comprises 2 cards, this form will indicate the status of the second card’s digital outputs. C = closed; A = open I_0_10 Fan Speed Y2 000% | Fan Speed Y4 000% |

This form indicates the percentage of the signal sent by the control to the 2 outputs that manage the speed regulators. I_0_14 Free Cool.Valv. 000% | Recovery Valve 000% |

This form indicates the percentage of the signal sent to the Free cooling valve and recovery valve, providing the functions are enabled.

I_0_15 Absorbed Current 000.0A

(16)

I_0_16

Coil Temperature I1 00.0°C I3 00.0°C I2 00.0°C I4 00.0°C

This form indicates the value detected by the probes on the condenser/evaporator coils of the heat pump units. The form with relative fields is available for heat pump units when there are probes on the coils.

I_0_17

Gas Discharge Temperature

C1 000°C C2 000°C C3 000°C C4 000°C

This form indicates the temperature of delivery gas of compressors in the screw units. I_0_18

Circuit 1 Valve 1 Steps 0000 SH 00.0°C Evap 00.0b 00.0°C T.asp 00.0°C

This form and the following ones indicate the number of steps at which the valve is working, the value of overheating, the suction pressure and its conversion in degrees, and the relative temperature.

The number of masks is equal to the number of electronic expansion valves installed.

I_0_22

Firmware vers. Cirecuit 1

Driver 1 000 000 Driver 2 000 000

This set of forms indicates the software version for each driver. INFO_1

CHILLER/HP Ind. 00 BLUE BOX

Cod. FLBB0MP20A Ver. 2.*** dd/mm/yy

This form indicates the code, version and issue date of the program, and the unit’s pLAN address for boss-runner operation. INFO_2 Testing Date dd/mm/yyyy Inspector Code '00000

(17)

4 UNIT OPERATION

4.1.1 Unit in stand-by

The unit is in stand-by when it is correctly powered electrically and hydraulically, but not enabled to operate.

In this status, the control will display the values read by the analog inputs and the status of the digital inputs and outputs.

To enable the unit from stand-by mode:

- close the digital input for remote consent between terminals 1 and 2;

- give the command to start up on the keyboard or via serial port from supervisor and/or Boss.

4.1.2 Abilitazione e arresto dell’unità

The unit is enabled to operate when the outputs can be activated automatically in accordance with the system’s requirements.

This occurs when there is simultaneous presence of all the consents for operation, as described in the previous paragraph.

The key pad is activated through the “On/off” mask.

The unit detects the system’s requirements by reading the water probe if it operates as stand-alone, or by means of the signal sent from the boss if it operates on a network with other devices.

The control’s outputs that command the various parts of the chiller unit are activated in accordance with the relative operation modes.

4.1.3 Chiller unit and heat pump operation

All chiller units refrigerate water.

Heat pump units refrigerate water for summer air conditioning, but can also heat it to provide heating in winter. Water temperatures for cooling and heating are preset by the manufacturer to standard norms, but can be modified, within limits, as required.

Change from summer to winter mode can either be automatic by external input or managed through the keyboard. The changeover mode is set by the manufacturer and can only be modified by a technician.

Water temperatures and changeover mode settings, when this can be keyed in, are accessed through the “Set” branch mask.

4.1.4 Double set operation

Some units on special plants can supply cold water at two different temperatures, usually, but not necessarily, one positive and one negative.

The two operational values in “set”, are preset by the manufacturer, according to the project requirements, but can be modified within the established limits.

Operational settings may be changed automatically by external input or managed through the keyboard. Operational settings change mode is set by the manufacturer and can only be modified by a technician.

Operational settings and change mode settings, when this can be keyed in, are accessed through the “Set” branch mask.

(18)

5 ALARM FORMS

[OD3]

Any malfunction detected by the control enables an alarm form. Enabled alarm forms only appear after the “alarm” button is pressed.

Press the “alarm” button once to deactivate the buzzer; press the button again and the enabled alarm form will appear; if there are no enabled alarms, the “ALL_1” form will appear. Press the button a third time to cancel any alarms.

If you remain within an alarm form for ten minutes without pressing any buttons, the display will take you back to the menu’s main page.

5.1.1 Summary of alarm forms

ALL_1

No Alarm

This form appears when you press the “alarm” button twice and no alarms are enabled. ALL_2

Flow Switch Alarm

In accordance with the various delays, this form appears when the water flow switch’s digital input is open. It’s intervention does not enable start-up of the compressors while any pumps remain active. The alarm can only be cancelled manually using the keyboard.

ALL_3 Pump 1 Overload

This form appears instantly when the input of the thermal overload relay of pump 1 is opened.

Alarm intervention causes the pump to stop and enabling of the spare pump, if available. If there isn’t a spare pump, the unit will be blocked. The alarm can only be cancelled manually using the keyboard.

ALL_4 Pump 2 Overload

This form appears instantly when the input of the thermal overload relay of pump 2 is opened.

Alarm intervention causes pump 2 to stop and starts pump 1. If pump 1 is not available, the unit will be blocked. The alarm can only be cancelled manually using the keyboard.

ALL_5

High Pressure Compressor 1

(19)

ALL_6

High Pressure Compressor 2

This form will appear if the digital input of the high pressure switch of circuit 2 is open or if the pressure detected by the high pressure transducer of circuit 2 exceeds the alarm value and, with the set procedure, causes the block. “Circuit” will appear instead of “Compressor” for tandem units.

ALL_7

High Pressure Compressor 3

This form will appear if the digital input of the high pressure switch of circuit 3 is open or if the pressure detected by the high pressure transducer of circuit 3 exceeds the alarm value and, with the set procedure, causes the block. “Circuit” will appear instead of “Compressor” for tandem units.

ALL_8

High Pressure Compressor 4

This form will appear if the digital input of the high pressure switch of circuit 4 is open or if the pressure detected by the high pressure transducer of circuit 4 exceeds the alarm value and, with the set procedure, causes the block. “Circuit” will appear instead of “Compressor” for tandem units.

ALL_11 Low Pressure Compressor 1

This form will appear if the pressure read by the low pressure transducer of circuit 1 is lower than the values of lp1 or lp2, depending on the operation status. The alarm will be delayed, depending on the case and set procedure. “Circuit” will appear instead of “Compressor” for tandem units.

ALL_12 Low Pressure Compressor 2

This form will appear if the pressure read by the low pressure transducer of circuit 2 is lower than the values of lp1 or lp2, depending on the operation status. The alarm will be delayed, depending on the case and set procedure. “Circuit” will appear instead of “Compressor” for tandem units.

(20)

ALL_13 Low Pressure Compressor 3

This form will appear if the pressure read by the low pressure transducer of circuit 3 is lower than the values of lp1 or lp2, depending on the operation status. The alarm will be delayed, depending on the case and set procedure. “Circuit” will appear instead of “Compressor” for tandem units.

ALL_14 Low Pressure Compressor 4

This form will appear if the pressure read by the low pressure transducer of circuit 4 is lower than the values of lp1 or lp2, depending on the operation status. The alarm will be delayed, depending on the case and set procedure. “Circuit” will appear instead of “Compressor” for tandem units.

ALL_17 Compressor 1 Oil Differential Pressure Switch

This form will appear when the difference between the oil delivery pressure and suction pressure is less than the set differential.

After the compressor start-up delay, the alarm is enabled and causes it to stop. Reset is manual. ALL_18

Compressor 2 Oil Differential Pressure Switch

This form will appear when the difference between the oil delivery pressure and suction pressure is less than the set differential.

After the compressor start-up delay, the alarm is enabled and causes it to stop. Reset is manual. ALL_19

Compressor 3 Oil Differential Pressure Switch

This form will appear when the difference between the oil delivery pressure and suction pressure is less than the set differential.

After the compressor start-up delay, the alarm is enabled and causes it to stop. Reset is manual. ALL_20

(21)

After the compressor start-up delay, the alarm is enabled and causes it to stop. Reset is manual. ALL_23

Compressor 1 Thermal Overload Protection

Opening of the relative digital input causes compressor 1 to stop immediately and this form is displayed. The alarm can only be cancelled manually.

ALL_24 Compressor 2 Thermal Overload Protection

Opening of the relative digital input causes compressor 2 to stop immediately and this form is displayed. The alarm can only be cancelled manually.

ALL_25 Compressor 3 Thermal Overload Protection

Opening of the relative digital input causes compressor 3 to stop immediately and this form is displayed. The alarm can only be cancelled manually.

ALL_26 Compressor 4 Thermal Overload Protection

Opening of the relative digital input causes compressor 4 to stop immediately and this form is displayed. The alarm can only be cancelled manually.

ALL_27 Unit Needs Maintenance

This form appears when the unit’s working hours exceed the value set for maintenance.

The alarm only involves a signal, does not interrupt unit operation and can only be cancelled in the maintenance branch.

ALL_28 Compressor 1 Needs Maintenance

(22)

ALL_29 Compressor 2 Needs Maintenance

This form appears when the working hours of compressor 2 exceed the value set for maintenance.

The alarm only involves a signal, does not interrupt unit operation and can only be cancelled in the maintenance branch.

ALL_30 Compressor 3 Needs Manitenance

This form appears when the working hours of compressor 3 exceed the value set for maintenance.

The alarm only involves a signal, does not interrupt unit operation and can only be cancelled in the maintenance branch.

ALL_31 Compressor 4 Needs Maintenance

This form appears when the working hours of compressor 4 exceed the value set for maintenance.

The alarm only involves a signal, does not interrupt unit operation and can only be cancelled in the maintenance branch.

ALL_34 Punp 1

Needs Maintenance

This form appears when the working hours of pump 1 exceed the value set for maintenance.

The alarm only involves a signal, does not interrupt pump operation and can only be cancelled in the maintenance branch.

ALL_35 Pump 2

Needs Maintenance

This form appears when the working hours of pump 2 exceed the value set for maintenance.

The alarm only involves a signal, does not interrupt pump operation and can only be cancelled in the maintenance branch.

ALL_36 Defrost End for Limit Time

(23)

This form is enabled when one defrost procedure ends after exceeding the maximum time. The form is not related to the alarm’s digital output and can be cancelled manually, or automatically when a defrost procedure ends normally.

ALL_36_1

Compressor 1 Defrost End for Limit Time Overcoming

This form is enabled when there are separate defrost procedures and that of circuit 1 ends after exceeding the maximum time. The form is not related to the alarm’s digital output and can be cancelled manually, or automatically when a defrost procedure ends normally.

ALL_36_2

Compressor 2 Defrost End for Limit Time Overcoming

This form is enabled when there are separate defrost procedures and that of circuit 2 ends after exceeding the maximum time. The form is not related to the alarm’s digital output and can be cancelled manually, or automatically when a defrost procedure ends normally.

ALL_36_3

Compressor 3 Defrost End for Limit Time Overcoming

This form is enabled when there are separate defrost procedures and that of circuit 3 ends after exceeding the maximum time. The form is not related to the alarm’s digital output and can be cancelled manually, or automatically when a defrost procedure ends normally.

ALL_36_4

Compressor 4 Defrost End for Limit Time Overcoming

This form is enabled when there are separate defrost procedures and that of circuit 4 ends after exceeding the maximum time. The form is not related to the alarm’s digital output and can be cancelled manually, or automatically when a defrost procedure ends normally.

ALL_37 Well Water Flow Switch

The alarm occurs when the relative digital input is open with at least one compressor in operation. The alarm is delayed and causes the unit’s compressor(s) to stop. Reset is manual.

(24)

ALL_38_1 Fan

Protections 1

This form is enabled when the fans’ thermal overload relay 1 alarm input is open with at least one compressor in operation; the alarm can only be cancelled manually with the input closed.

Index “1” does not appear for units with only one set of fans. ALL_38_2

Fan

Protections 2

This form is enabled when the fans’ thermal overload relay 2 alarm input is open with at least one compressor in operation; the alarm can only be cancelled manually with the input closed.

ALL_38_3 Fan

Protections 3

This form is enabled when the fans’ thermal overload relay 3 alarm input is open with at least one compressor in operation; the alarm can only be cancelled manually with the input closed.

ALL_38_4 Fan

Protections 4

This form is enabled when the fans’ thermal overload relay 4 alarm input is open with at least one compressor in operation; the alarm can only be cancelled manually with the input closed.

ALL_38_5 Fans

FC Protections 1

This form is enabled when the free cooling fans’ thermal overload relay 1 alarm input is open. The alarm stops the relative fans and the alarm can only be cancelled manually with the input closed.

ALL_38_6 Fans

FC Protections 2

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ALL_38_7 Fans

FC Protections 3

This form is enabled when the free cooling fans’ thermal overload relay 3 alarm input is open. The alarm stops the relative fans and the alarm can only be cancelled manually with the input closed.

ALL_38_8 Fans

FC Protections 4

This form is enabled when the free cooling fans’ thermal overload relay 4 alarm input is open. The alarm stops the relative fans and the alarm can only be cancelled manually with the input closed.

ALL_39

User Water Inlet High Temperature Threshold

Overcome

This alarm is enabled if the water temperature value exceeds the maximum value for summer operation and remains above the threshold for longer than the “threshold overcome delay”, with the unit in operation.

The alarm stops the compressors, but the pump continues to operate. The alarm can be cancelled manually at any time, the compressors are re-started and the delay is reset.

ALL_40

User Water Inlet Low Temperature Threshold Overcome

This alarm is enabled if the water temperature value falls below the low value for winter operation and breaks the threshold for longer than the “threshold overcome delay”, with the unit in operation.

The alarm stops the compressors, but the pump continues to operate. The alarm can be cancelled manually at any time, the compressors are re-started and the delay is reset.

ALL_41

User Water Outlet Low Temp.Threshold Overcome: Manual Reset at Min. 00.0°C

The alarm is enabled when the user water outlet temperature is less than the anti-freeze value during the cooling operation.

The alarm stops the unit’s compressors, but the pumps continue to operate. The alarm can be manually reset when the outlet temperature exceeds the increased intervention value of the relative differential.

ALL_42

Well Water Outlet Low Temp.Threshold

(26)

The alarm can be manually reset when the outlet temperature exceeds the increased intervention value of the relative differential. ALL_43 High Temperature Threshold Overcome

User Water Outlet

The alarm is enabled when the user water outlet temperature is greater than the max user value during the heating operation.

The alarm stops the unit’s compressors, but the pumps continue to operate. The alarm can be manually reset when the outlet temperature falls below the intervention value of the relative differential.

ALL_44

High Temperature Threshold

Overcome Well Water Outlet

The alarm is enabled when the well water outlet temperature for water/water units is greater than the max water outlet temperature value during summer operation.

The alarm stops the unit and can be manually cancelled when the outlet temperature falls below the decreased intervention value of the relative differential.

ALL_45

User Water Outlet 1 Low Temp.Threshold Overcome: Manual Reset at Min. 00.0°C

The alarm is enabled when the water outlet temperature of circuit 1 is less than the anti-freeze value set in the Service branch.

The alarm stops compressor 1 and can be reset manually when the water temperature exceeds the differential’s increased intervention value.

ALL_46

User Water Outlet 2 Low Temp.Threshold Overcome: Manual Reset at Min. 00.0°C

The alarm is enabled when the water outlet temperature of circuit 2 is less than the anti-freeze value set in the Service branch.

The alarm stops compressor 2 and can be reset manually when the water temperature exceeds the differential’s increased intervention value.

ALL_47

User Water Outlet 3 Low Temp.Threshold Overcome: Manual Reset at Min. 00.0°C

The alarm is enabled when the water outlet temperature of circuit 3 is less than the anti-freeze value set in the Service branch.

(27)

ALL_48

User Water Outlet 4 Low Temp.Threshold Overcome: Manual Reset at Min. 00.0°C

The alarm is enabled when the water outlet temperature of circuit 4 is less than the anti-freeze value set in the Service branch.

The alarm stops compressor 4 and can be reset manually when the water temperature exceeds the differential’s increased intervention value.

ALL_51

Well Water Outlet 1 Low Temp.Threshold Overcome: Manual Reset at Min. 00.0°C

The alarm is enabled when the well water outlet temperature of the exchanger of circuit 1 is less than the anti-freeze value set in the Service branch.

The alarm stops compressor 1 and can be reset manually when the water temperature exceeds the differential’s increased intervention value.

ALL_52

Well Water Outlet 2 Low Temp.Threshold Overcome: Manual Reset at Min. 00.0°C

The alarm is enabled when the well water outlet temperature of the exchanger of circuit 2 is less than the anti-freeze value set in the Service branch.

The alarm stops compressor 2 and can be reset manually when the water temperature exceeds the differential’s increased intervention value.

ALL_53

Well Water Outlet 3 Low Temp.Threshold Overcome: Manual Reset at Min. 00.0°C

The alarm is enabled when the well water outlet temperature of the exchanger of circuit 3 is less than the anti-freeze value set in the Service branch.

The alarm stops compressor 3 and can be reset manually when the water temperature exceeds the differential’s increased intervention value.

ALL_54

Well Water Outlet 4 Low Temp.Threshold Overcome: Manual Reset at Min. 00.0°C

The alarm is enabled when the well water outlet temperature of the exchanger of circuit 4 is less than the anti-freeze value set in the Service branch.

The alarm stops compressor 4 and can be reset manually when the water temperature exceeds the differential’s increased intervention value.

(28)

ALL_57

High Temperature Threshold

Overcome

User Water Outlet 1

The alarm is enabled when the water outlet temperature of user circuit 1 is greater than the max user value during heating operation.

The alarm stops compressor 1 but the pumps continue to operate. The alarm can be reset manually when the outlet temperature falls below the decreased intervention value of the relative differential.

ALL_58

High Temperature Threshold

Overcome

User Water Outlet 2

The alarm is enabled when the water outlet temperature of user circuit 2 is greater than the max user value during heating operation.

The alarm stops compressor 2 but the pumps continue to operate. The alarm can be reset manually when the outlet temperature falls below the decreased intervention value of the relative differential.

ALL_59

High Temperature Threshold

Overcome

User Water Outlet 3

The alarm is enabled when the water outlet temperature of user circuit 3 is greater than the max user value during heating operation.

The alarm stops compressor 3 but the pumps continue to operate. The alarm can be reset manually when the outlet temperature falls below the decreased intervention value of the relative differential.

ALL_60

High Temperature Threshold

Overcome

User Water Outlet 4

The alarm is enabled when the water outlet temperature of user circuit 4 is greater than the max user value during heating operation.

The alarm stops compressor 4 but the pumps continue to operate. The alarm can be reset manually when the outlet temperature falls below the decreased intervention value of the relative differential.

ALL_63

High Temperature Threshold

Overcome

Well Water Outlet 1

The alarm is enabled when the temperature of well water outlet 1 is greater than the max well water value during the heating operation.

The alarm stops compressor 1.

The alarm can be manually reset when the outlet temperature falls beneath the decreased intervention value of the relative differential.

(29)

ALL_64

High Temperature Threshold

Overcome

Well Water Outlet 2

The alarm is enabled when the temperature of well water outlet 2 is greater than the max well water value during the heating operation.

The alarm stops compressor 2.

The alarm can be manually reset when the outlet temperature falls beneath the decreased intervention value of the relative differential.

ALL_65

High Temperature Threshold

Overcome

Well Water Outlet 3

The alarm is enabled when the temperature of well water outlet 3 is greater than the max well water value during the heating operation.

The alarm stops compressor 3.

The alarm can be manually reset when the outlet temperature falls beneath the decreased intervention value of the relative differential.

ALL_66

High Temperature Threshold

Overcome

Well Water Outlet 4

The alarm is enabled when the temperature of well water outlet 4 is greater than the max well water value during the heating operation.

The alarm stops compressor 4.

The alarm can be manually reset when the outlet temperature falls beneath the decreased intervention value of the relative differential.

ALL_70

Phase Sequence Failure

The alarm is activated when the input for supply control is enabled to check correct phase sequence and remains open for more than 60 seconds after supply of the control.

The alarm prevents start-up of the unit and can only be cancelled by disconnecting supply to the control. ALL_71

Lacking Aux. Supply

The alarm is activated when the input for supply control is enabled for checking presence of supply and is open. The alarm stops operation of the unit, which starts automatically with a delay once the input is closed.

(30)

ALL_72

Failed Connection Between pLAN Cards

The alarm is enabled when the Master registers incongruence between whatever is configured on the control and what is actually connected.

ALL_73 Faulty Clock

The alarm is enabled when the control detects malfunction of the clock. ALL_74

Reference Temperat. Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_76

High Pressure 1 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_77

Low pressure 1 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_78

Oil Pressure 1 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_79

Outlet 1 Alarm

Probe Faulty or not Connected

(31)

ALL_80

High Pressure 2 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_81

Low pressure 2 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_82

Oil Pressure 2 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_83

Outlet 2 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_84

High Pressure 3 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_85

Low pressure 3 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_86

Oil Pressure 3 Alarm

Probe Faulty or not Connected

(32)

ALL_87 Outlet 3 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_88

High Pressure 4 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_89

Low pressure 4 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_90

Oil Pressure 4 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_91

Outlet 4 Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_92

Ambient Alarm

Probe Faulty or not Connected

The alarm is enabled when detected values are outside of the relative input’s operation limits. ALL_93

Recovery Probe Alarm

Probe Faulty or not Connected

(33)

ALL_94 Recovery Alarm

High Pressure 1

The alarm is enabled if the control interrupts recovery when circuit 1 reaches the maximum permitted pressure, corresponding to the value set in HP2.

ALL_95 Recovery Alarm

High Pressure 2

The alarm is enabled if the control interrupts recovery when circuit 2 reaches the maximum permitted pressure, corresponding to the value set in HP2.

ALL_96 Recovery Alarm

High Pressure 3

The alarm is enabled if the control interrupts recovery when circuit 3 reaches the maximum permitted pressure, corresponding to the value set in HP2.

ALL_97 Recovery Alarm

High Pressure 4

The alarm is enabled if the control interrupts recovery when circuit 4 reaches the maximum permitted pressure, corresponding to the value set in HP2.

ALL_98 Transformer Alarm Probe Faulty or not connected

The alarm is enabled when the amperometric transformer is not properly connected. The control does not limit the unit’s current absorption when the alarm is active

ALL_99 Serial Card Faulty or not Connected

The alarm is enabled when the control detects incongruence between the software settings and the installed serial card.

(34)

ALL_100 Aditional Card off-line

The alarm is enabled when there isn’t the additional card with address “31”, as required by the configured functions. ALL_121

Alarm

Compressor 1 Gas Discharge

The alarm is enabled when the temperature of compressor 1’s discharge gas exceeds the set limit. ALL_122

Alarm

Compressor 2 Gas Discharge

The alarm is enabled when the temperature of compressor 2’s discharge gas exceeds the set limit. ALL_123

Alarm

Compressor 3 Gas Discharge

The alarm is enabled when the temperature of compressor 3’s discharge gas exceeds the set limit. ALL_124

Alarm

Compressor 4 Gas Discharge

The alarm is enabled when the temperature of compressor 4’s discharge gas exceeds the set limit. ALL_130

Coil Temperature Alarm

Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_131

Coil Temperature 1 Alarm

Probe Faulty or not Connected

(35)

ALL_132

Coil Temperature 2 Alarm

Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_133

Coil Temperature 3 Alarm

Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_134

Coil Temperature 4 Alarm

Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_135

Gas Discharge 1 Alarm Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_136

Gas Discharge 2 Alarm Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_137

Gas Discharge 3 Alarm Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_138

Gas Discharge 4 Alarm Probe Faulty or not Connected

(36)

ALL_140

Reference Water Temperature Alarm Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_150

Well Water Outlet Alarm

Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_151

Well Water Outlet Alarm 1 Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_152

Well Water Outlet Alarm 2 Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_153

Well Water Outlet Alarm 3 Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_154

Well Water Outlet Alarm 4 Probe Faulty or not Connected

The alarm is enabled when the probe is faulty or not connected, even if expected. ALL_155

Warning Unit Running In Low Efficiency

The warning signal is enabled during operation when the difference in temperature between the unit’s inlet and outlet is not permissible.

(37)

ALL_156 Warning Low Difference Between HP-LP

The warning signal is enabled during operation when the difference in pressure of one of the active cooling circuits is less than the minimum set value.

This warning signal does not stop anything. ALL_157

Unload Alarm

The alarm is enabled when there is a feedback signal and the detected position does not correspond to that permitted by the control.

ALL_158

Lan disconnected Driver:

This form is the same for all signals when the unit’s drivers are not propertly connected to the network. The last line defines the missing drivers.

ALL_159 Driver1 MOP Alarm ALL_162 Driver2 MOP Alarm ALL_165 Driver3 MOP Alarm ALL_168 Driver4 MOP Alarm ALL_169 Driver5

(38)

ALL_170 Driver6 MOP Alarm ALL_171 Driver7 MOP Alarm ALL_172 Driver8 MOP Alarm

This set of forms indicates that the limit for intervention of the MOP protection set in the relative drivers has been reached. al_180_valv_err No close valve during driver power OFF N N N N N N N N

This form, which appears with alarm messages if a valve is not fully closed, helps to define said valve with the “N” or “Y” sequence in the last line.

al_181_hta Driver evaporation high temperature

This form appears with alarm messages only if a driver detects that the high temperature limit for suction has been reached.

(39)

BLUE BOX Air With Care BLUE FROST Refrigeration

are trade marks BLUE BOX GROUP

BLUE BOX GROUP s.r.l.

I - 30010 Cantarana di Cona (VE) - Via Valletta, 5 Tel +39 049 9716300 - Fax +39 049 9704105

www.blueboxgroup.it [email protected]

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